Slant/Fin Galaxy GG Series Installation And Operating Instructions Manual

Slant/Fin Galaxy GG Series Installation And Operating Instructions Manual

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G L XY

INSTALLATION AND OPERATING INSTRUCTIONS

Models GG-75H through GG-399H and Models GXH-105 through GXH-190
CONTENTS .........................................................................PAGE
Dimensions............................ ......................................................2
Boiler Location........................................ ................................3
Boiler Foundation....................................................................3
Chimney Requirements............................. .............................3
Minimum Clearance.....................................................................3
Vent Piping..............................................................................4
Gas Piping............................................. ......................................4
Boiler Room Air Supply and Ventilation..................................5
Draft Hood Installation.............................. ..............................5
Vent Damper Installation.........................................................6
Electrical Controls and Wiring.................... .................................8
Boiler Water Temperature Control.................... .........................11
Water Piping............................................. .................................13
Sequence of Operation of Galaxy Boilers .................................14
Care and Maintenance:
General Maintenance.................................. .........................15
Water Level Check................................................................17
Annual Inspection and Cleaning...........................................17
Safety Check for Control System..........................................17
Protection from Freezing, Water Treatment ..........................17
Keeping Area Clear ..............................................................17
Troubleshooting Guide...............................................................18
Piping a Heating and Cooling System.......................................19
Replacement Parts...................................... ..............................19
Appendix A ................................................................................19
Heating Contractor
Address
Phone Number
Part No. 41-0879
Printed in U.S.A. 413
GAS-FIRED CAST IRON BOILERS FOR
NATURAL AND L.P. PROPANE GASES
HOT W TER BOILERS
READ ALL OF THE FOLLOWING WARNINGS AND
STATEMENTS BEFORE READING THE
INSTALLATION INSTRUCTIONS
LIQUEFIED PETROLEUM (L.P.)
PROPANE GAS-FIRED BOILERS
Installation location ONLY as permitted in paragraph entitled
"LIQUEFIED PETROLEUM (L.P.) PROPANE GAS-FIRED
BOILER LOCATION" on page 3 of this instruction book.
The above warning does not apply to NATURAL gas-fired boilers.
The installation must conform to the requirements of the authori-
ty having jurisdiction or, in the absence of such requirements, to
the National Fuel Gas Code, ANSI Z223.1-latest edition. The
installation must also conform to the additional requirements in
this Slant/Fin Instruction Book.
In addition, where required by the authority having jurisdiction,
the installation must conform to American Society of Mechanical
Engineers Safety Code for Controls and Safety Devices for
Automatically Fired Boilers, No. CSD-1.
This manual must be left with owner and should be hung on or
adjacent to the boiler for reference.
This boiler, gas piping and accessories must be installed, con-
nected, serviced and repaired by a trained, experienced service
technician, familiar with all precautions required for gas-fired
equipment and licensed or otherwise qualified, in compliance
with the authority having jurisdiction.
Boiler Model Number
Boiler Serial Number
Installation Date
IMPORTANT
WARNING
WARNING
PUBLICATION GG-41 Rev. A

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Summary of Contents for Slant/Fin Galaxy GG Series

  • Page 1: Table Of Contents

    Electrical Controls and Wiring.............8 installation must also conform to the additional requirements in Boiler Water Temperature Control..........11 this Slant/Fin Instruction Book. Water Piping................13 In addition, where required by the authority having jurisdiction, Sequence of Operation of Galaxy Boilers .........14...
  • Page 2: Dimensions

    GALAXY BOILER DIMENSIONS VENT DAMPER DRAFT HOOD SUPPLY BLOCKED VENT SAFETY SWITCH PRESSURE RELIEF VALVE TEMPERATURE/ PRESSURE GAUGE FRONT VIEW RIGHT SIDE All GG and GXH GG / GXH-PT WATER TEMPERATURE CONTROL IGNITION CONTROL TRANSFORMER 120/24V RETURN GAS VALVE ROLLOUT SAFETY SWITCH BURNERS...
  • Page 3: Installation Requirements

    This installation must also conform to the additional require- with National Fuel Gas Code ANSI Z223.1, NFPA 54, -latest ments in this Slant/Fin instruction book. Installation and service edition which will be referred to as the National Fuel Gas to be performed by a qualified installer, service agency or the Code.
  • Page 4: Vent Piping

    GALAXY GAS PIPING— GXH SERIES A. Local installation codes apply. The pipe joint compound used on threads must be resistant to the action of liquefied petro- MODELS GXH-105 THROUGH GXH-190 leum gases. MINIMUM CLEARANCE FOR COMBUSTIBLE CONSTRUCTION. MINIMUM CLOSET CLEARANCE. B.
  • Page 5: Boiler Room Air Supply And Ventilation

    GALAXY area. For a total appliance input of 200,000 Btuh, each open- BOILER ROOM AIR SUPPLY AND VENTILATION An ample supply of air is required to obtain combustion and ing will be 100 square inches. A grilled opening 10" x 10" has ventilation.
  • Page 6: Vent Damper Installation

    Slant/Fin Corp. gas boiler models. These boilers must also be equipped with a label which states that the boiler must be used with a Slant/Fin Corp. automatic vent damper device and indicates the proper vent damper model number. A. INSTALLATION INSTRUCTIONS BEFORE YOU START TO INSTALL 1.
  • Page 7 GALAXY WARNING—DANGER Once you have begun vent damper installation procedure, DO NOT restore electric power and gas supply until installation and inspection have been completed (in order to prevent the main burners from operating). DO NOT operate the boiler until the vent damper harness is plugged into vent damper operator.
  • Page 8: Electrical Controls And Wiring

    GALAXY drawn through the thermostat wires. Set the heat ELECTRICAL WIRING DANGER: Before wiring, always turn off electric power supply, anticipator at the value measured. The set current should otherwise shock or death can result. match power requirements by zone valves and relays. Add an additional 0.1 Amp to the measured currrent for vent 1.
  • Page 9 GALAXY Figure 5. Multizoning of Galaxy boilers pump zoning system using R845A relay. Figure 6. Multizoning of Galaxy boiler-2 zone system pump zoning system using R882A/B relays.
  • Page 10 GALAXY Figure 7. Multizoning of Galaxy boilers zone valve system using V8043E/F zone valves.
  • Page 11: Boiler Water Temperature Control

    GALAXY BOILERS EQUIPPED WITH HYDROSTAT CONTROL SETTING THE CONTROL Dynamic Diagnostic LEDs and Test Button Display Water Temperature and Real Time Jumper Verification of Setting Adjustments. Economy Dial (OFF or LO, 1, 2, 3, Low Temperature 4, 5, HI) Limit Setting (OFF or 110°-200°F) Indicator Light Factory OFF...
  • Page 12 GALAXY SYSTEM START-UP HOW THERMAL TARGETING WORKS At initial start up, with the Economy Feature active, the control Thermal Targeting technology analyzes thermostat activity and establishes a 145°F target temperature. To test the high limit continually evaluate how much heat the house requires. When shut-off function, the Economy Dial must be turned to OFF.
  • Page 13: Water Piping

    GALAXY WATER PIPING OPERATING INSTRUCTIONS I. CIRCULATING SYSTEMS A. Packaged water boilers are equipped with a water cir- FILLING AND VENTING WATER SYSTEMS culating pump, mounted to return the water into the A. Fill the system with water. Vent or purge off air. boiler.
  • Page 14: Sequence Of Operation Of Galaxy Boilers

    GALAXY SEQUENCE OF OPERATION FOR GALAXY BOILERS LOW LIMIT (FOR BOILERS WITH THERMOSTAT CALLS TANKLESS COIL) CALLS FOR HEAT FOR HOT WATER CIRCULATOR IS OFF UNTIL NO FURTHER BOILER WATER TEMPERATURE HIGH-LIMIT CONTACTS CLOSED? ACTION REACHES 120˚F VENT DAMPER RELAY ENERGIZED. VENT DAMPER MOTOR MOVES OPEN VENT DAMPER.
  • Page 15 GALAXY SAFETY INFORMATION FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which automatically lights the pilot.

Table of Contents