Emerson Dixell XM668D Installing And Operating Instructions
Emerson Dixell XM668D Installing And Operating Instructions

Emerson Dixell XM668D Installing And Operating Instructions

Controllers for multiplexed cabinets with stepper driver inside

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CONTROLLERS FOR MULTIPLEXED CABINETS
WITH STEPPER DRIVER INSIDE
XM668D
1.
GENERAL WARNING ..................................................................................................................................... 1
2.
GENERAL DESCRIPTION .............................................................................................................................. 1
3.
INSTALLATION AND MOUNTING.................................................................................................................. 1
4.
WIRING DIAGRAM AND CONNECTIONS..................................................................................................... 1
5.
USER INTERFACE.......................................................................................................................................... 3
6.
HOW TO PROGRAM THE PARAMETERS (PR1 AND PR2) ........................................................................ 3
7.
FAST ACCESS MENU .................................................................................................................................... 3
8.
MENU FOR MULTIMASTER FUNCTION: SEC ............................................................................................. 3
9.
COMMISSIONING ........................................................................................................................................... 4
10.
DISPLAY MESSAGES .................................................................................................................................... 5
11.
USE OF THE PROGRAMMING "HOT KEY" .................................................................................................. 5
12.
CONTROLLING LOADS.................................................................................................................................. 5
13.
TECHNICAL DATA .......................................................................................................................................... 7
1. GENERAL WARNING
1.1 PLEASE READ BEFORE USING THIS MANUAL
This manual is part of the product and should be kept near the instrument for
easy and quick reference.
The instrument shall not be used for purposes different from those described
hereunder. It cannot be used as a safety device.
Check the application limits before proceeding.
1.2 SAFETY PRECAUTIONS
Check the supply voltage is correct before connecting the instrument.
Do not expose to water or moisture: use the controller only within the operating
limits avoiding sudden temperature changes with high atmospheric humidity to
prevent formation of condensation
Warning: disconnect all electrical connections before any kind of maintenance.
Fit the probe where it is not accessible by the End User. The instrument must not
be opened.
In case of failure or faulty operation send the instrument back to the distributor or
to "Dixell S.r.l." (see address) with a detailed description of the fault.
Consider the maximum current which can be applied to each relay (see
Technical Data).
Ensure that the wires for probes, loads and the power supply are separated and
far enough from each other, without crossing or intertwining.
In case of applications in industrial environments, the use of mains filters (our
mod. FT1) in parallel with inductive loads could be useful.
2. GENERAL DESCRIPTION
The XM668D is a microprocessor based controller for multiplexed cabinets suitable
for applications on medium or low temperature. It can be inserted in a proprietary
LAN with up to 8 different sections which can operate, depending on the
programming, as stand alone controllers or following the commands coming from the
other sections. The XM668D is provided with 4 relay outputs to control the solenoid
valve, defrost - which can be either electrical or hot gas - the evaporator fans, the
lights, and with the stepper valve driver. The device is also equipped with six probe
inputs: for temperature control, for control the defrost end temperature, for display
and the fourth can be used for application with virtual probe or for inlet/outlet air
temperature measurement. Moreover, fifth and sixth probe are used to evaluate and
control the superheat. Finally, the XM668D is equipped with the three digital inputs
(free contact) fully configurable by parameters.
The device is equipped with the HOTKEY connector that permits to be programmed
in a simple way. The optional direct serial output RS485 (ModBUS compatible)
permits a simple XWEB interfacing. RTC is available as options. The HOT-KEY
connector can be used to connect X-REP display (Depending on the model).
3. INSTALLATION AND MOUNTING
This device can operate without any user interface, but normal application is with
Dixell CX660 keyboard.
Figure 1a
1592023040 XM668D GB r1.1 2011.07.05.doc
The CX660 keyboard shall
be mounted on vertical panel,
in a 29x71 mm hole, and
fixed
using
bracket supplied as shown in
fig. 1a/1b. The temperature
range allowed for correct
operation is 0 to 60°C. Avoid
places
subject
vibrations, corrosive gases,
excessive dirt or humidity.
The same recommendations
Figure 1b
apply to probes. Let air
circulate by the cooling holes.
Figure 1c
4. WIRING DIAGRAM AND CONNECTIONS
4.1 IMPORTANT NOTE
XM device is provided with disconnectable terminal block to connect cables with a
cross section up to 1.6 mm
the probes, the digital inputs and the keyboard. Other inputs, power supply and relay
connections are provided with screw terminal block or fast-on connection (5.0 mm).
Heat-resistant cables have to be used. Before connecting cables make sure the
power supply complies with the instrument's requirements. Separate the probe
cables from the power supply cables, from the outputs and the power connections.
Do not exceed the maximum current allowed on each relay, in case of heavier loads
use a suitable external relay. N.B. Maximum current allowed for all the loads is 16A.
The probes shall be mounted with the bulb upwards to prevent damages due to
casual liquid infiltration. It is recommended to place the thermostat probe away from
air streams to correctly measure the average room temperature. Place the defrost
termination probe among the evaporator fins in the coldest place, where most ice is
formed, far from heaters or from the warmest place during defrost, to prevent
premature defrost termination.
4.2 XM668D
4.3 VALVE CONNECTIONS AND CONFIGURATION
WARNINGS
1.
To avoid possible problems, before connecting the valve configure the
driver by making the right changes on the parameters. Select the kind of
motor (tEU parameter) and check if the valve is present in tEP
parameter table reported here below.
2.
The max distance between an XM controller and a valve must not
exceed 10 m. To avoid any problems, use only shielded cables with
section greater than or equal to 0.325 mm² (AWG22).
!!!!! In any case, the unique and valid reference has to be considered the
datasheet made by valve manufacturer. Dixell cannot be considered
responsible in case of valve damaging due to wrong settings!!!!!!
tEP
Model
0
Manual settings
1
Alco EX4-EX5-EX6
2
Alco EX7
3
Alco EX8 500 step/s
4
Danfoss ETS-25/50
5
Danfoss ETS-100
Danfoss ETS-
6
250/400
7
Sporlan SEI .5 to 11
Sporlan SER 1.5 to
8
20
9
Sporlan SEI 30
10
Sporlan SER(I) G,J,K
11
Sporlan SEI-50
12
Sporlan SEH(I)-100
13
Sporlan SEH(I)-175
If you can see your valve on the table, please select the valve through tEP
parameter. In this way, you can be sure of a right configuration. About the
connection, please pay attention to the following table to have a quick reference on
the connection mode for valves of different manufacturer
4 WIRES VALVES (BIPOLAR)
Connection
numbering
the
special
to
strong
XM668D
2
for all the low voltage connection: the RS485, the LAN,
LSt
uSt
(steps*10)
(steps*10)
(mA*10)
Par
Par
5
75
10
160
10
260
7
262
10
353
11
381
0
159
0
159
0
319
0
250
0
638
0
638
0
638
SPORLAN
ALCO
SEI-SEH-
EX4/5/6/7/8
SER
45
BLUE
WHITE
46
BROWN
BLACK
47
BLACK
RED
48
WHITE
GREEN
CPP
CHd
Sr
(mA*10)
(step/s)
Par
Par
Par
50
10
500
75
25
500
80
50
500
10
10
300
10
10
300
10
10
300
16
5
200
5
12
200
16
5
200
12
5
200
16
5
200
16
5
200
16
5
200
DANFOSS
ETS
BLACK
WHITE
RED
GREEN
1/14

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Summary of Contents for Emerson Dixell XM668D

  • Page 1 4. WIRING DIAGRAM AND CONNECTIONS CONTROLLERS FOR MULTIPLEXED CABINETS 4.1 IMPORTANT NOTE WITH STEPPER DRIVER INSIDE XM device is provided with disconnectable terminal block to connect cables with a cross section up to 1.6 mm for all the low voltage connection: the RS485, the LAN, the probes, the digital inputs and the keyboard.
  • Page 2: Digital Inputs

    5-6 WIRES VALVES (UNIPOLAR) By pressing UP ARROW button, the user will be able to enter a fast selection menu and to read the value of the following parameters: Connection SPORLAN SAGINOMIYA numbering dPP = measured pressure (only on master device); ORANGE ORANGE dP5 = value of temperature obtained from pressure...
  • Page 3: User Interface

    5. USER INTERFACE Instantaneous exit from the programming mode, EXIT otherwise wait for about 10 sec (without press any button). 5.1 DIRECT COMMAND INTERFACE 6.1 HOW TO HAVE ACCESS TO “PR2” To enter Pr2 programming menu: 1. access the Pr1 menu by pressing both SET+DOWN keys for 3 sec, the first parameter label will be showed;...
  • Page 4: Synchronized Defrost

    Type of Stepper motor: [uP-bP] it permits to select the kind of valve. uP = 5 - 6 wires unipolar valves; bP = 4 wires bipolar valves; !!!!! WARNING !!!!! by Button or Action Notes changing this parameter the valve has to be reinitialized. display Predefined valve selection: [0 to 10] if [tEP = 0] the user has to modify all Enter...
  • Page 5: Display Messages

    Alarm from parameter FLL on The Adr parameter cannot be duplicated because in this case the defrost probe defrost probe [FPa / FPb]. cannot be correctly managed. DIGITAL INPUT ALARM Door open alarm from input i1F, Cooling relay and fan follow the Press for 3 sec, the rtC or other will be showed.
  • Page 6 second possibility, it can be used only in centralized plants and it is available only with electronic expansion valve by selecting [CrE=Y] parameter. The third kind of regulation has been thought to be used with vales called evaporator valves [CrE=EUP], in this configuration the valve is placed at the end of the evaporator. In any case, the regulation is performed via PI regulator that gives the opening percentage to the valve.
  • Page 7: Auxiliary Output

    12.6 AUXILIARY OUTPUT The auxiliary output is switch ON and OFF by means of the corresponding digital input or by pressing and releasing the down arrow key. 13. TECHNICAL DATA CX660 keyboard Housing: self extinguishing ABS Case: CX660 fascia 35x77 mm; depth 18mm Mounting: panel mounting in a 29x71 mm panel cut-out Protection: IP20 Frontal protection: IP65...
  • Page 8 DEFAULT PARAMETER MAP The numbers of the first column are simple indexes that are unrelated to the position on the device menu. The total amount of parameters can be different depending on the applications. SUBMENUS: the parameters O1...O24 of the clock belongs to rtC label; V1...V30 ELECTRONIC VALVE belongs to EEV. LABEL VALUE DESCRIPTION...
  • Page 9 Meas Range Unit [PrU=rE] -1.0 to P20 Value of pressure at 4mA for current probe [4 to 20mA] [PrU=Ab] 0.0 to P20 -0.5 Probe value at 4mA or at 0V. or value at 0V for ratiometric probes. The value is [PrU=rE] -14 to P20 absolute or relative according to PrU parameter.
  • Page 10 Compressor ON time during continuous cycle: allows to set the length of the continuous cycle: compressor stays on without interruption for the CCt Continuous cycle duration. 0.0 to 24h00min (144) time. It can be used, for instance, when the room is filled with new products.
  • Page 11 It sets the time interval between the beginning of two defrost cycles. [EdF = in]: it is the interval between 2 defrost; Defrost interval. 0 to 120hours [EdF = rtC]: it is the safety interval in case of clock alarm [RtC – RtF]. [idF = 0]: the defrost can be activated only manually, or through RS485 or from external contact or from LAN.
  • Page 12 rE = High and Low alarms related to set-point; Room temperature alarm configuration: relative to Ab = High and low alarms related to the absolute rE; Ab set point or absolute. temperature. ALC = rE: [0.0°C to  5 0°C] or [32°F to 90°F]; [0.0°C to 50.0°C] or ALC = Ab: [ALL to 150°C] or [ALL to 302°F].
  • Page 13 When [i2F = PAL]: time interval to calculate the number of the pressure switch activation. When [i2F = EAL or bAL] (external alarms): d2d Digital input 2 activation delay. 0 to 255min parameter defines the time delay between the detection and the successive signaling of the alarm.
  • Page 14 PROBE CONFIGURATION NTC (10KΩ a 25°C), PtC (806Ω a 0°C) P1 configuration. nP; PtC; ntC; PtM nP = not present; PtC = Ptc; ntC = ntc; PtM = Pt1000. P1 calibration. [-12.0°C to 12.0°C] Allows to adjust possible offset of the thermostat probe. P2 configuration.

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