Installation, Operation and Maintenance Manual Table of Contents MAN-02-04-97-0713-EN Rev. 1 October 2019 Table of Contents Section 1: General Safety Instructions Range of Applications ................... 1 Safety Instructions for Installation in Hazardous Areas ........1 1.2.1 Marking ....................2 Applicable Standards and Regulations ............2 Terms and Conditions ...................
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Table of Contents Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 5.6.1 Remote Commands................30 5.6.2 Output Contacts ................32 5.6.3 ESD Operation .................. 32 5.6.4 Interlock Inputs ................33 Operating the XTE3000 for the First Time ........... 34 Optional Modules ..................
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Table of Contents Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Maintenance ..................... 122 A.8.1 Periodic Inspection ................. 122 A.8.2 Disassembly and Re-assembly ............122 A.8.3 Repairs ................... 123 Appendix B: XTE3000 / XTE3000AD / XTE3000LP Safety Instructions ..................124 B.1.1 General ..................
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Installation, Operation and Maintenance Manual Table of Contents MAN-02-04-97-0713-EN Rev. 1 October 2019 Appendix D: XTE3000 Safety Instructions ..................144 D.1.1 General ..................144 D.1.2 Identification of Main Parts ............. 145 Instructions for Proper Installation ............146 D.2.1 Marking ..................146 Applicable Directives, General Standards, and Norms .......
Section 1: General Safety Instructions Range of Applications The Bettis XTE3000 electric actuator covered in this manual is designed for the operation of any type of industrial valve used in heavy industrial, chemical, and petrochemical facilities. Emerson will not be liable for potential damage resulting from use in anything other than these designated applications.
Electric motor Terms and Conditions Emerson guarantees every product to be free from defects and to conform to industry standards. The warranty period is one year from the date of installation by the first user, or eighteen months from the date of shipment to the first user, whichever occurs first. No...
Section 2: Storage and Pre-Installation Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Section 2: Storage and Pre-Installation Tests to be Carried Out When the Actuator is Received If the actuator is received already mounted on the valve, all the below operations should have already been performed during valve/actuator assembly.
Installation, Operation and Maintenance Manual Section 2: Storage and Pre-Installation MAN-02-04-97-0713-EN Rev. 1 October 2019 2.2.2 Short-term Storage (One Year or Fewer) 2.2.2.1 Indoor Storage Make sure that the actuator is kept in a dry place, laid on a wooden pallet, and protected from dust.
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Section 2: Storage and Pre-Installation Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 3 Figure 4 Figure 5 Storage and Pre-Installation...
Installation, Operation and Maintenance Manual Section 2: Storage and Pre-Installation MAN-02-04-97-0713-EN Rev. 1 October 2019 Figure 6 Checks to be Performed Before Installation • Make sure that the valve to be motorized is appropriate for coupling to the actuator. • The electrical supply cables must be suitable for the power rating (refer to the test certificate that comes with the actuator).
Section 3: Installation Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Section 3: Installation Working Condition Standard actuators are suitable for the following environment temperatures: -20 °C +85 °C (-4 °F to +185 °F) Special versions are available for extreme environment temperatures: -40 °C +85 °C (-40 °F to +185 °F) -55 °C +65 °C (-67 °F to +149 °F) NOTICE...
Installation, Operation and Maintenance Manual Section 3: Installation MAN-02-04-97-0713-EN Rev. 1 October 2019 Coupling Block: Disassembly from the Actuator The bushing is delivered already assembled to the drive sleeve, even when it is unmachined. In order to perform the necessary machining, remove the bushing from its housing.
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Section 3: Installation Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Extract the stem nut from the block housing. Figure 9 The internal thrust bearing will remain at the bottom of the block housing. Figure 10 NOTICE Before re-mounting the stem nut, make sure that coupling tolerances to the valve stem are correct.
Installation, Operation and Maintenance Manual Section 3: Installation MAN-02-04-97-0713-EN Rev. 1 October 2019 3.2.1.2 Re-assembling the Internal Parts It is advisable to wash the dismantled parts with a suitable solvent and dry them with compressed air. Make sure that no metal filings or foreign bodies remain; spread a film of grease on all parts (for grease type, see Section 4, Lubrication).
Section 3: Installation Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 12 The internal thrust washer will remain at the bottom of the block housing. The bore can now be machined in the bushing to suit coupling requirements. The same procedure is also used if maintenance becomes necessary.
Installation, Operation and Maintenance Manual Section 3: Installation MAN-02-04-97-0713-EN Rev. 1 October 2019 Figure 14 Extract the bushing and machine it according to the mating needs. Figure 15 3.2.3.2 Re-assembling the Internal Parts It is advisable to wash the dismantled parts with a suitable solvent and dry them with compressed air.
Section 3: Installation Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Manual Operation To engage manual operation, depress (by 20°-30°) the lever in the direction shown in Figure 18 and then let the lever automatically return to its rest position. If no engagement is obtained, slowly rotate the handwheel and repeat the operation.
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Installation, Operation and Maintenance Manual Section 3: Installation MAN-02-04-97-0713-EN Rev. 1 October 2019 Engagement lever locked in handwheel operation position: operation with the electric motor is mechanically disengaged. TO CLOSE Figure 18 Figure 19 Figure 20 Installation...
Section 3: Installation Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 WARNING Never lift the valve/actuator assembly without securing slings to both the valve and the actuator. Never use the handwheel to lift the actuator. Table 5. Model Max.
Installation, Operation and Maintenance Manual Section 3: Installation MAN-02-04-97-0713-EN Rev. 1 October 2019 3.4.3 Actuator Mounting NOTICE If the actuator is supplied without stud bolts and nuts, these must be provided by the customer and conform to the material requirements in Table 6. CAUTION Failure to use proper torque values can result in damage to the actuator and/or valve.
Access to terminals for electrical connections and commissioning is via the terminal cover, since all settings are non-intrusive. The removal of any other covers without Emerson approval will invalidate the warranty; Emerson will not accept responsibility for any damage or deterioration that may be caused.
Installation, Operation and Maintenance Manual Section 3: Installation MAN-02-04-97-0713-EN Rev. 1 October 2019 Figure 22 Removing the Terminal Board Enclosure The sealing of cables and conduit entries should be carried out in accordance with the relevant national standards or the regulatory authorities that certified the actuators. This is especially true for units that are certified for use in hazardous areas, where the method of sealing must be to an approved standard and cable glands, reducers, plugs, and adapters must be approved and separately certified.
Section 3: Installation Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 23 If some parts of the cable glands have been removed while working on the conduit entries, put them back into place immediately to avoid misplacing the dismantled parts. Unused entries: •...
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Installation, Operation and Maintenance Manual Section 3: Installation MAN-02-04-97-0713-EN Rev. 1 October 2019 Terminate the ground connections to the stud marked "ground". One internal ground stud and one external ground stud are provided. Before performing service or maintenance operations (unless otherwise indicated), ensure that power is turned off to the unit to avoid injury or damage to equipment.
Instructions For Explosion-proof Enclosures NOTICE The Bettis XTE3000 electric actuator shall be installed and maintained according to the applicable rules regarding electrical installations in hazardous area (other than mines) classified as zone 1 (gas); for example: EN 60079-10 (hazardous area classification), EN 60079-14 (electrical installation), EN 60079-17 (maintenance), and/or other national standards.
Explosive Dusts NOTICE The Bettis XTE3000 electric actuator shall be installed and maintained according to the applicable rules regarding electrical installation in hazardous areas (other than mines), classified as zone 21 (dust); for example: EN 50281-1-2 (dust) and/or other national standards.
Section 4: Lubrication Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Section 4: Lubrication Lubrication Inspection The actuator is lubricated for the duration of its service life; under normal working conditions it is not necessary to replace or refill the oil. However, it is recommended to check the oil level every 3-5 years using holes 1 or 2 (per Figures 27 and 28) depending on what orientation the actuator was mounted.
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Installation, Operation and Maintenance Manual Section 4: Lubrication MAN-02-04-97-0713-EN Rev. 1 October 2019 Should maintenance become necessary, the following GREASES are recommended: Ambient temperature from -20 °C to +85 °C • AGIP GREASE MU EP 2 or equivalent Ambient temperature from -40 °C to +85 °C •...
Section 5: Operating the XTE3000 Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Section 5: Operating the XTE3000 Operation By Handwheel To operate the actuator via the handwheel, press down the lever and at the same time rotate the handwheel until the clutch is engaged.
Installation, Operation and Maintenance Manual Section 5: Operating the XTE3000 MAN-02-04-97-0713-EN Rev. 1 October 2019 Electrical Operation Before connecting power to the actuator check that the voltage is correct and corresponds to the indications on the nameplate. An incorrect power supply could cause permanent damage to the electrical components.
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Section 5: Operating the XTE3000 Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 30 Figure 31 Figure 32 Figure 33 OPEN/YES STOP CLOSE/NO Operating the XTE3000...
Installation, Operation and Maintenance Manual Section 5: Operating the XTE3000 MAN-02-04-97-0713-EN Rev. 1 October 2019 Figure 34 Operation Local selector Status or Position position request R% Figure 35 Locking the 3-Position Selector The 3-position selector can be locked in any of its three positions by means of a padlock. Operating the XTE3000...
Section 5: Operating the XTE3000 Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Remote Control Place the 3-position selector in REMOTE to transfer the actuator control to a remote device. Local OPEN or CLOSE operation will be inhibited. Only the local STOP control remains active.
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Installation, Operation and Maintenance Manual Section 5: Operating the XTE3000 MAN-02-04-97-0713-EN Rev. 1 October 2019 Figure 36 Option A1) Option B1) Figure 37 Option A2) Option B2) Figure 38 Option A3) Option B3) Operating the XTE3000...
Section 5: Operating the XTE3000 Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 5.6.2 Output Contacts Standard version • Monitor relay: the voltage-free, change-over contacts of the monitor relay are available on the terminal board. The monitor relay indicates if the actuator can be remotely controlled or if there is a problem or condition that prevents remote control of the valve.
Installation, Operation and Maintenance Manual Section 5: Operating the XTE3000 MAN-02-04-97-0713-EN Rev. 1 October 2019 5.6.4 Interlock Inputs Two additional inputs are available to inhibit actuator movement in the open or closed direction. The controls are momentary, and the inhibiting action continues until the relevant signal is present.
Section 5: Operating the XTE3000 Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Operating the XTE3000 for the First Time Before attempting to operate the XTE3000 for the first time, check that the actuator is correctly mounted on to the valve. Place the 3-position selector to OFF and switch the power on.
Installation, Operation and Maintenance Manual Section 5: Operating the XTE3000 MAN-02-04-97-0713-EN Rev. 1 October 2019 5.8.2 Ain/Aout Card With the above card, the XTE3000 is provided with a 4-20 analog input and a 4-20 mA analog output. This card should be plugged on the base card, replacing the “TERMINAL BOARD ADAPTOR”...
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Section 5: Operating the XTE3000 Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 If mains voltage is lost, behavior will be different if the power supply of the 4-20 mA output stage is internally- or externally-generated: — Internal power supply (or passive loop): If mains voltage is lost the output 4-20 mA drops to 0.
Installation, Operation and Maintenance Manual Section 5: Operating the XTE3000 MAN-02-04-97-0713-EN Rev. 1 October 2019 The “VIEW and SET-UP” features can configure different options, which are described in Section 9.1.7, Positioner. If the POSITIONER function is active, the alpha-numeric display indicates the value of the position request in % (R%: xxx.x).
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Section 5: Operating the XTE3000 Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 46 Top View of Base Card Top View of Base Card Base card equipped with fieldbus interface card and Terminal Board Adapter (TBA) card. Figure 47 Fieldbus interface card Fieldbus interface card...
Installation, Operation and Maintenance Manual Section 5: Operating the XTE3000 MAN-02-04-97-0713-EN Rev. 1 October 2019 Figure 49 Potentiometer card Potentiometer card This card can be used for some special FW versions of the XTE3000. Figure 50 5.10 Absolute Encoder of the XTE3000 The XTE3000 absolute encoder can measure up to 8,000 output turns.
Section 6: Local Controls Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Section 6: Local Controls Description of the Local Operator Interface The following functions are available via the XTE3000 local operator interface: • Actuator Control • Actuator Configuration •...
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Installation, Operation and Maintenance Manual Section 6: Local Controls MAN-02-04-97-0713-EN Rev. 1 October 2019 Table 9. List output torque mot temp motor speed term temp main voltage log status current wireless report temperature node report * time FDI report * date base report alarm...
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Section 6: Local Controls Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Local Controls: OPEN/YES, CLOSE/NO, and STOP push-buttons. The STOP push-button resets any existing command and is active both in local and remote. If the 3-position selector is in LOCAL, the OPEN / YES, and CLOSE /NO pushbuttons work as OPEN and CLOSE commands.
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Installation, Operation and Maintenance Manual Section 6: Local Controls MAN-02-04-97-0713-EN Rev. 1 October 2019 The alarm and warning lists only contain the present alarms and warnings. When the fault condition disappears, the corresponding alarm or warning disappears from the list. A reset routine is provided to clear the type of alarm/warning that is memorized (over-torque, jammed valve, etc.).
Use “View” mode to see the actuator configuration, and use “Set-up” mode to change the present configuration. Unauthorized access to the set-up mode is prevented by a 4-character alphanumeric password. The actuator is supplied by Emerson with the default password “0 0 0 0”.
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Installation, Operation and Maintenance Manual Section 6: Local Controls MAN-02-04-97-0713-EN Rev. 1 October 2019 Nameplate This menu includes a series of data identifying the actuator characteristics, service, and utilization mode. The data are entered by the manufacturer and can only be viewed (not edited;...
Section 6: Local Controls Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Maintenance This menu includes all diagnostic and historic data which can assist the operator if failures occur or during maintenance operations. The Maintenance menu also includes the “Set password”...
Installation, Operation and Maintenance Manual Section 6: Local Controls MAN-02-04-97-0713-EN Rev. 1 October 2019 Entering the Set-Up Mode To change the existing settings or to set stroke limits it is necessary to enter the correct password. Ensure that mains power (or the external auxiliary supply) is supplied. •...
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Section 6: Local Controls Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 54 Enter View and Set-Up Mode Local Controls...
Installation, Operation and Maintenance Manual Section 7: Local Controls MAN-02-04-97-0713-EN Rev. 1 October 2019 Section 7: Set-Up Menu Figure 55 Set-Up Menu...
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Section 7: Local Controls Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 56 shows the procedure to navigate through the set-up routines. Figure 56 Set-Up Menu...
Installation, Operation and Maintenance Manual Section 8: View Menu MAN-02-04-97-0713-EN Rev. 1 October 2019 Section 8: View Menu Figure 57 View Menu View Menu...
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Section 8: View Menu Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 58 shows the procedure to navigate through the view routines. Figure 58 Procedure to Move in the View Routines View Menu...
Installation, Operation and Maintenance Manual Section 9: Set-Up Routines MAN-02-04-97-0713-EN Rev. 1 October 2019 Section 9: Set-Up Routines Actuator Set-Up 9.1.1 Set Stroke Limits This routine allows the actuator to be configured according to the type of valve it is mounted on.
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Section 9: Set-Up Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Close limit by torque • Move the local selector to LOCAL. The local controls can be used. • Press the CLOSE control. The actuator will move in the closing direction and when the configured torque value is reached, the motor will stop and the new position limit is memorized.
Installation, Operation and Maintenance Manual Section 9: Set-Up Routines MAN-02-04-97-0713-EN Rev. 1 October 2019 9.1.2 Torque Set-up The output torque limits to close or to open may be configured between 40% and 100% of the nominal torque stated on the actuator nameplate. Set-up Procedure •...
Section 9: Set-Up Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 • Press YES to change ESD priority with reference to the following signals or status: — (*) Motor thermostat alarm. By choosing ESD > THERMOSTAT, the ESD action will be carried out even in the event of motor over-heating.
Installation, Operation and Maintenance Manual Section 9: Set-Up Routines MAN-02-04-97-0713-EN Rev. 1 October 2019 Configuration procedure • Move the local selector to OFF and then simultaneously press OPEN and STOP. Select the language and then enter the password according to the instructions (see “Entering the set-up mode”).
Section 9: Set-Up Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 LED colors • Press YES if the color of the open LED is correct. Press NO to change it, and then press YES to confirm. • Press YES if the color of the close LED is correct.
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Installation, Operation and Maintenance Manual Section 9: Set-Up Routines MAN-02-04-97-0713-EN Rev. 1 October 2019 Auxiliary output relays For status indication or diagnostic purposes, 8 voltage-free contacts of 8 relays are available to be configured individually to switch upon occurrence of the following conditions: Status •...
Section 9: Set-Up Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Configuration procedure • Move the local selector to OFF and then simultaneously press OPEN and STOP. Select the language and enter the password according to the instructions (see “Entering the set-up mode”).
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Installation, Operation and Maintenance Manual Section 9: Set-Up Routines MAN-02-04-97-0713-EN Rev. 1 October 2019 The following options can be configured via the local operator interface: • Dead band: configurable from “position resolution%” to 25.5% of the maximum position error. The configured value should be great enough to avoid a "hunting"...
Section 9: Set-Up Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Example D With input signal < 8 mA, the position request is 100% and the actuator is driven to open. With input signal = 16 mA , the position request is 0% and the actuator is driven to close. With input signal = 12 mA, the position request is 50% and the actuator is driven to reach position 50%.
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Installation, Operation and Maintenance Manual Section 9: Set-Up Routines MAN-02-04-97-0713-EN Rev. 1 October 2019 Figure 61 Example A Example B Position request % Position request % 100% Configured values: Configured values: 100% % min = 0% % min = 25% % max = 100% % max = 75% Polarity : 4 mA = CL...
Section 9: Set-Up Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 9.1.9 OUT 4-20 mA This routine is only available if the Ain/Aout card is present. With this card, the XTE3000 is provided with a 4-20 mA analog input and a 4-20 mA analog output. The 4-20 mA output can be configured to provide a current proportional to either “position”...
Installation, Operation and Maintenance Manual Section 9: Set-Up Routines MAN-02-04-97-0713-EN Rev. 1 October 2019 9.1.10 Interlock The interlock inputs can be used to inhibit the actuator movement in the open or closed direction. The controls are momentary; the inhibiting action continues while the relevant signal is present.
Section 9: Set-Up Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Configuration procedure • Move the local selector to OFF and then simultaneously press OPEN and STOP. Select the language and then enter the password according to the instructions (see “Entering the set-up mode”).
Installation, Operation and Maintenance Manual Section 9: Set-Up Routines MAN-02-04-97-0713-EN Rev. 1 October 2019 9.1.13 Miscellaneous This includes different types of routines such as “time and date”, “lithium battery”, and "torque profile", used only for special applications or in particular conditions. 9.1.13.1 Time and Date Time and date are used in maintenance functions to associate time information to the...
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Section 9: Set-Up Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 64 Actuator Direction: Closing Closing torque % of nominal Breakout limit Ending limit Running limit Position % 100% Cl brk% Cl end % 0% Figure 65 Actuator Direction: Opening Opening torque % of nominal Breakout limit...
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Installation, Operation and Maintenance Manual Section 9: Set-Up Routines MAN-02-04-97-0713-EN Rev. 1 October 2019 9.1.13.4 Torque Bypass (%) Since a momentary high torque may be required to unseat certain valves, the torque bypass routine disables the torque alarm when an open or close command is received and the actuator is fully open or closed.
Section 9: Set-Up Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Valve Data The valve data allow identification of the valve and its function in the process. The valve manufacturer and the end user can enter the data. The following data can be entered: •...
9.3.1 Set Password The actuator is supplied by Emerson with the default password (“0 0 0 0”). The Set Password routine allows the user to enter a different password consisting of 4 alphanumeric characters. After entering the new password, the old one becomes invalid. Therefore, it is mandatory to NOT FORGET THE PASSWORD (or store the password in a secure location) after the default one has been modified.
Section 9: Set-Up Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 9.3.4 Set Curve Reference The “set curve reference” routine allows selection of 1 of 100 opening and closing torque curves in the memory of the XTE3000 and to transfer them to the torque curve reference registers.
Installation, Operation and Maintenance Manual Section 9: Set-Up Routines MAN-02-04-97-0713-EN Rev. 1 October 2019 9.3.6 Set Maintenance Date The maintenance date routine allows the following operations: • to set the last maintenance date • to set the next maintenance date •...
Section 9: Set-Up Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 9.3.7 Set Data Logger The “data logger” routine allows setting of the data logger parameters (see VIEW mode, Maintenance, Data logger, Section 10.4.6). To start the data logger the following data should be set: Table 12.
Section 10: View Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Section 10: View Routines 10.1 Actuator Set-Up The above menu allows the operator to view the present actuator configuration. No changes may be made to the present data. The following data can be viewed (see Table 13): Table 13.
The following data may be viewed: • Serial number: max. 28 characters, unique identifier of the actuator with reference to the Emerson order acknowledgment. • Actuator type: max. 28 characters, describes the type of actuator with reference to the Emerson catalog.
Section 10: View Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 10.3 Valve Data To identify the valve and its function in the process the following data can be viewed: • Tag name (max. 28 characters) • Serial number (max.
Installation, Operation and Maintenance Manual Section 10: View Routines MAN-02-04-97-0713-EN Rev. 1 October 2019 10.4.2 Torque Profile The torque profile routine gives important information on the actuator working conditions in comparison with a previously memorized reference profile. The torque profile can indicate a change in process conditions.
Section 10: View Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 View Procedure • Move the local selector to OFF and then simultaneously press OPEN and STOP. Select the language according to the instructions (see “Entering the view mode”). When the message displayed is “VIEW MODE OK?”...
Installation, Operation and Maintenance Manual Section 10: View Routines MAN-02-04-97-0713-EN Rev. 1 October 2019 The amount of data to be viewed is large and the local display can only display one datum at a time. To use this function, it is recommended to utilize the features of DCMlink via a PDA or PC.
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Section 10: View Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 67 Table 15 shows the list of data collected by the general and recent data log: Table 15. General Data Recent Data Log Opening time Closing time Contactor cycles Contactor cycles...
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Installation, Operation and Maintenance Manual Section 10: View Routines MAN-02-04-97-0713-EN Rev. 1 October 2019 View Procedure • Move the local selector to OFF and then simultaneously press OPEN and STOP. Select the language according to the instructions (see “Entering the view mode”). When the message displayed is “VIEW MODE OK?”...
Section 10: View Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 10.4.5 Maintenance Date The routine allows the following dates to be viewed: • Last date • Next date • Start-up date • Recent log date (see Table 17 below) Table 17.
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Installation, Operation and Maintenance Manual Section 10: View Routines MAN-02-04-97-0713-EN Rev. 1 October 2019 Data logger modes: • OFF: the data logger is not active. • RECORDER mode: the XTE3000 measures and memorizes the following 3 data: — Main voltage supply (V) —...
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Section 10: View Routines Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 69 T-Recorder Mode T-logger stops recording if a torque alarm is triggered. The last 256 samples remain in the actuator memory until a new start of the logger is initiated. •...
Section 11: Maintenance Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Section 11: Maintenance 11.1 Standard Maintenance Approx. every 2 years: Under normal operating conditions, the XTE3000 requires no formal maintenance; however, visual inspection for oil leakage or external visible damage is recommended every two years. When conditions are severe (frequent operation or high temperatures), inspect the oil level and oil quality more frequently.
11.2 Special Maintenance In case actuator failure, please refer to Section 12, Troubleshooting for possible causes. Spare parts can be ordered from Emerson; refer to the individual item number shown in Section 13, Parts list and drawings. NOTICE In cases of actuator failure, refer to Section 12, Troubleshooting for possible causes.
Section 11: Maintenance Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 11.3 Lithium Battery Change • Isolate the main supply to the actuator and all other control voltages. • Remove the terminal board cover. • Disconnect two wires (+) (-) from the main board. •...
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Installation, Operation and Maintenance Manual Section 11: Maintenance MAN-02-04-97-0713-EN Rev. 1 October 2019 Figure 74 — Remove the battery cover. Figure 75 Figure 76 Maintenance...
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Section 11: Maintenance Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 77 — Replace the battery. Figure 78 Figure 79 Maintenance...
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Installation, Operation and Maintenance Manual Section 11: Maintenance MAN-02-04-97-0713-EN Rev. 1 October 2019 Figure 80 NOTICE The new battery must be the same type as the one provided: Lithium – SAFT LS 9V. NOTICE To check the battery status, press the STOP button for at least 3 seconds. In any event, the battery status is automatically checked at least once a day.
Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Section 12: Troubleshooting This section assumes that the XTE3000 has passed a functional test performed by Emerson quality assurance personnel. WARNING Installation, configuration, commissioning, maintenance, and repairs must be performed by approved and qualified personnel only.
Installation, Operation and Maintenance Manual Section 12: Troubleshooting MAN-02-04-97-0713-EN Rev. 1 October 2019 12.2 DC Output Voltage not Available at the Terminals • Switch the main power supply off and disconnect all wires from terminals B1-B2 and C1. • Switch the main power supply on and check if the voltage on the terminals B1-B2 and C1 is between 23 and 27 V DC.
Section 12: Troubleshooting Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 12.4 The Motor is Very Hot and does not Start • Check that no alarm other than motor overheating is present. • Wait until the motor cools down and the normally closed (NC) contact of the thermal switch automatically resets before trying to operate the actuator again.
Installation, Operation and Maintenance Manual Section 12: Troubleshooting MAN-02-04-97-0713-EN Rev. 1 October 2019 If the local display changes the valve position indicators: • Verify that the stem nut fits correctly in the actuator base. • Verify that the stem nut has sufficient engagement with the valve stem. •...
Section 12: Troubleshooting Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 12.8 Valve Operation requires Excessive Torque • Clean, lubricate and check the valve stem. • If the valve packing is too tight, loosen the gland bolt nuts. •...
Installation, Operation and Maintenance Manual Section 12: Troubleshooting MAN-02-04-97-0713-EN Rev. 1 October 2019 12.9 The Actuator does not Stop in the Fully Open or Fully Closed Position • Check that the actual open and close positions of the valve respectively correspond to 100% and 0% on the actuator display.
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Installation, Operation and Maintenance Manual Section 12: Troubleshooting MAN-02-04-97-0713-EN Rev. 1 October 2019 Table 19. Alarm Table Available Controls Display Condition for Alarm Action message alarm reset Local Remote Measured torque greater than the Operate the actuator relevant value in opening direction. High torque in Configuration configured in...
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Section 12: Troubleshooting Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Available Controls Display Condition for Alarm Action message alarm reset Local Remote The test routine K1 contactor (not reports a failure Not available Control in Opposite Opposite available for XTE of K1 Check the contactor...
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Installation, Operation and Maintenance Manual Section 12: Troubleshooting MAN-02-04-97-0713-EN Rev. 1 October 2019 Table 20. Warning Table Display message Condition for Action Available Controls Alarm reset alarm Local Remote Measured torque greater than the Check the torque High torque in OP relevant value necessary to Available...
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N° indicates the number of the parameter to be configured. To clear the alarm, a table of all XTE3000 parameters is necessary. Call Emerson After-Sales service to solve the problem. If the alarm message is “CONFIGURATION OBJ 9999", only one of the XTE3000 parameters needs to be changed.
Installation, Operation and Maintenance Manual Section 13: Parts List and Drawings MAN-02-04-97-0713-EN Rev. 1 October 2019 Section 13: Parts List and Drawings This Section includes the drawings and parts list of each component and sub-assembly of the XTE3000. CAUTION Using a fastener other than the approved type may result in damage to the actuator or valve. NOTICE - When ordering spare parts, be sure to indicate the serial number embossed on the actuator nameplate.
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Section 13: Parts List and Drawings Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Table 21. Item Description Housing Lower bearing Hollow shaft Worm wheel Circlip Driver sleeve Driver sleeve spring Spring retaining ring Seal kit 9.1 * O-ring 9.2 * Seal ring...
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Installation, Operation and Maintenance Manual Section 13: Parts List and Drawings MAN-02-04-97-0713-EN Rev. 1 October 2019 Item Description 25 * Electric motor assembly Motor cover Screw Oil plug 29 * Finger assembly Screw Bush Shoulder washer Fork Bearing bush Lever washer Lever assembly Lever screw block Screw...
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Section 13: Parts List and Drawings Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 90 Electric Motor 25.1 25.2 25.3 25.4 25.5 25.6 25.7 25.8 25.1 25.2 25.3 25.4 Table 22. Electric Motor Item Description 25.1 * Electric motor 25.2 Speed magnetic sensor...
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Installation, Operation and Maintenance Manual Section 13: Parts List and Drawings MAN-02-04-97-0713-EN Rev. 1 October 2019 Figure 91 Electric Motor (XTE LP) Table 23. Electric Motor (XTE LP) Item Description Material 25.1 * Electric motor 25.2 Flange Carbon steel 25.3 Screw Stainless steel 25.4...
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Section 13: Parts List and Drawings Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 92 Finger Assembly 29.1 29.2 29.3 29.4 29.5 29.6 29.7 29.1 Table 25. Finger Assembly Item Description 29.1 Circlip 29.2 Cover finger 29.3 Finger 29.4 29.5...
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Installation, Operation and Maintenance Manual Section 13: Parts List and Drawings MAN-02-04-97-0713-EN Rev. 1 October 2019 Figure 93 Lever Assembly 36.1 Table 26. Lever Assembly Item Description 36.1 Lever 36.2 36.3 Shoulder washer 36.4 Bearing 36.5 Spring 36.6 Retainer ring 36z.7 Parts List and Drawings...
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Section 13: Parts List and Drawings Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 94 Local Interface Assembly Table 27. Local Interface Assembly Item Description 55.1 Ball 55.2 Spring 55.3 O-ring 55.4 Selector 55.5 Screw 55.6 Plug * Recommended spare parts Parts List and Drawings...
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Installation, Operation and Maintenance Manual Section 13: Parts List and Drawings MAN-02-04-97-0713-EN Rev. 1 October 2019 Figure 95 Thrust Block Assembly Table 28. Thrust Block Assembly Item Description 75.1 O-ring 75.2 Thrust block housing 75.3* Greaser 75.4 Thrust washer 75.5 Stem nut 75.6* Thrust bearing...
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Section 13: Parts List and Drawings Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure 96 Wiring Loom and Cables Identification Table 29. Wiring Loom and Cables Identification Item Cable Type Description CAB0100 I/O remote cable CAB0150 Remote control supply cable CAB0160 Inlet power cable CAB0270...
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 Appendix A: XTE3000 / XTE3000AD Ex db eb h IIB+H2 T4 Gb / Ex h tb IIIC T135°C Db IP66/68 Ex db eb h ia IIB+H2 T4 Gb / Ex h tb IIIC T135°C Db IP66/68 Safety Instructions A.1.1 General...
ISO 80079-37:2016 Terms and Conditions Emerson guarantees every product to be free from defects and to conform to industry standards. Unless otherwise specified, the warranty period is one year from the date of installation by the first user or eighteen months from the date of shipment to the first user, whichever occurs first.
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Storage and Pre-Installation A.6.1 Storage Procedure NOTICE Not following the procedures according to this document will invalidate the product warranty. The standard plastic plugs used to protect the conduit entries during transport are neither explosion-proof nor waterproof;...
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 A.7.2 Identification of Entries The XTE3000 electric actuator as it pertains to this appendix can be equipped with up to 5 conduit entries (3 are standard; the 4th and 5th are supplied upon request). With reference to Figure A-2, the thread form/size for each entry is as follows: Table A-4.
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 A.7.3 Electrical Connections External wires or connections of external ATEX-certified apparatus via the conduit entry of an additional extension must be wired to the internal cards of the XTE3000, in accordance with the wiring diagram and general instructions on the actuator label.
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 NOTICE The cables and cable glands MUST be selected considering the maximum temperature of the cable indicated on the label fixed to the base XTE3000 unit. When selecting cables and cable glands, the maximum temperature of the cable (indicated on the product label of the base XTE3000) must be considered.
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Maintenance WARNING Before performing service or maintenance operations (unless otherwise indicated), ensure that power is turned off to the unit to avoid injury and/or damage to equipment. WARNING Installation, configuration, commissioning, maintenance, and repairs must be performed by approved and qualified personnel only.
Standard IEC/EN 60079-1. Should maintenance require the replacement of any component that forms part of an explosion-proof joint, only an original spare provided by Emerson can be used. Direct repair or reconstruction of the above components is not permitted without Emerson authorization.
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Appendix B: XTE3000 / XTE3000AD / XTE3000LP Ex db h IIB T4 Gb / Ex h tb IIIC T135°C Db IP66/68 Ex db h ia IIB T4 Gb / Ex h tb IIIC T135°C Db IP66/68 Safety Instructions B.1.1 General...
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 B.1.2 Identification of Main Parts Figure B-1 Base Unit Figure B-2 Base Unit with Extension [A] Figure B-3 Base Unit with Extensions [B] or [C] Appendix...
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Instructions for Proper Installation WARNING Before installation, it is mandatory to check if the nameplate associated with the extension for additional entry specifies the appropriate degree of protection and ambient temperature limits as requested by the rules applicable to the plant/location where the XTE3000 is installed.
ISO 80079-37:2016 Terms and Conditions Emerson guarantees every product to be free from defects and to conform to industry standards. Unless otherwise specified, the warranty period is one year from the date of installation by the first user or eighteen months from the date of shipment to the first user, whichever occurs first.
Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Manufacturer's Liability Emerson will not accept any liability in the event of: • Use of product in a fashion that contravenes local safety at work legislation. • Incorrect installation relating to, disregard for, or incorrect application of the instructions as provided on the product nameplate and in the Installation, Operation, and Maintenance Manual MAN-02-04-97-0713 and Appendix B within.
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 Installation NOTICE Installation must be carried out in accordance to the applicable standards IEC/EN 60079-14 and IEC/EN 60079-17 regarding the electrical installations in Hazardous Areas (other than mines) classified as Zones 1, 2 (gas) and Zones 21, 22 (dust) following IEC/EN 60079-10-1 and IEC/EN 60079-10-2 and any other applicable national standards and rules.
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 B.7.2 Identification of Entries B.7.2.1 Base Actuator The XTE3000 electric actuator is equipped with 5 entries (3 are standard; the 4th and 5th are supplied upon request). With reference to Figure B-5, the thread form/size for each entry is as follows: Table B-4.
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Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 B.7.2.2 Base Actuator With Extension [A] on the Control Compartment Extension [A] provides an additional entry for a cable or conduit connection or for connection of an external ATEX-certified apparatus. With reference to Figure B-6, the thread form/size for the entry is as follows: Table B-5.
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 WARNING Unused entries may remain unmachined or must be plugged with a certified plug suitable for the subject environment. Figure B-7 Base actuator with extensions [B] or [C] on the terminal board compartment B.7.3 Electrical Connections...
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 B.7.4 Cable Connection When optional extensions for additional entries or additional electronic cards are connected to external cables or conduits, the sealing of these entries must be carried out in accordance with the national standards or regulatory authorities that certified the extension(s).
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 B.7.5 Installation in Environments with Explosive Dusts Special attention must be paid to the following points: • Before assembly, joint surfaces must be greased with Aeroshell grease. • The cable glands must at a minimum possess a protection degree of IP66 or IP68 (15 m depth / 90 hours) according to IEC/EN 60529 standard.
Emerson can be used. Direct repair or reconstruction of the above components is not permitted without Emerson authorization. Not performing this procedure will invalidate the product safety and contractual guarantee.
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Appendix C: XTE3000 / XTE3000AD Ex db h IIC T4 Gb / Ex h tb IIIC T135°C Db IP66/68 Ex db h ia IIC T4 Gb / Ex h tb IIIC T135°C Db IP66/68 Safety Instructions C.1.1 General...
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 C.2.1 Marking Figure C-1 Template of the label for XTE3000 IECEx INE YY.NNNNX IECEx reference certificate (CoC) INERIS YY ATEX NNNNX ATEX reference certificate 0080 Notified body for ATEX quality assurance (INERIS) Group II (surface industries) Category 2 apparatus Explosive atmospheres caused by gas, mists, or vapors...
ISO 80079-37:2016 Terms and Conditions Emerson guarantees every product to be free from defects and to conform to industry standards. Unless otherwise specified, the warranty period is one year from the date of installation by the first user or eighteen months from the date of shipment to the first user, whichever occurs first.
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 Storage and Pre-Installation C.6.1 Storage Procedure NOTICE Not following the procedures according to this document will invalidate the product warranty. The standard plastic plugs used to protect the cable entries during transport are neither explosion-proof nor waterproof;...
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 C.7.2 Identification of Entries The XTE3000 electric actuator is equipped with 5 entries (3 are standard; the 4th and 5th are supplied upon request). With reference to Figure C-2, the thread form/size for each entry is as follows: Table C-4.
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 C.7.3 Electrical Connections The electrical connections shall be made in accordance with the wiring diagram and to the general instructions associated with the documentation of the base unit. C.7.3.1 Connection for Ex-e Terminals Enclosure The wires must be terminated in accordance with the following method: Type of terminal:...
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 To guarantee that weather-proof and explosion-proof characteristics are maintained, screw the cable gland or the external ATEX-certified apparatus tightly (at least 5 turns of engagement) and coat them with a thread sealant. NOTICE The cables and cable glands MUST be selected considering the maximum temperature of the cable indicated on the label fixed to the base XTE3000 unit.
Emerson can be used. Direct repair or reconstruction of the above components is not permitted without Emerson authorization. Not performing this procedure will invalidate the product safety and contractual guarantee.
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Appendix D: XTE3000 Ex db eb h IIC T4 Gb / Ex h tb IIIC T135°C Db IP66/68 Ex db eb h ia IIC T4 Gb / Ex h tb IIIC T135°C Db IP66/68 Safety Instructions D.1.1 General...
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 D.1.2 Identification of Main Parts Figure D-1 Base Unit Figure D-2 Base Unit with Extension [A] Figure D-3 Base Unit with Extensions [B] or [C] Appendix...
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Instructions for Proper Installation WARNING Before installation, it is mandatory to check if the nameplate associated with the extension for additional entry specifies the appropriate degree of protection and ambient temperature limits as requested by the rules applicable to the plant/location where the XTE3000 is installed.
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 Table D-1. Hazardous zone Categories according to 2014/34/EU Directive Gas, mists, or vapors Zone 0 Gas, mists, or vapors Zone 1 2G or 1G Gas, mists, or vapors Zone 2 3G or 2G or 1G Dust Zone 20...
MAN-02-04-97-0713-EN Rev. 1 Terms and Conditions Emerson guarantees every product to be free from defects and to conform to industry standards. Unless otherwise specified, the warranty period is one year from the date of installation by the first user or eighteen months from the date of shipment to the first user, whichever occurs first.
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 Installation NOTICE Installation must be carried out in accordance to the applicable standards IEC/EN 60079-14 and IEC/EN 60079-17 regarding the electrical installations in Hazardous Areas (other than mines) classified as Zones 1, 2 (gas) and Zones 21, 22 (dust) following IEC/EN 60079-10-1 and IEC/EN 60079-10-2 and any other applicable national standards and rules.
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Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure D-5 Base Actuator Base actuator with extensions [B] or [C] on the terminal board compartment Entries from A to K NOTICE When alternative entries according to ISO 965 are used, indication of the dimensions is imprinted on the adapter bush or directly on the housing when ISO 965 entries are created by machining the housing.
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 D.7.2.3 Base Actuator with Extensions [B] or [C] on the Terminal Board Compartment Extension B provides up to 9 additional entries for cable or conduit connection. Extension [C] is equipped with an electronic card (Profibus or Lonworks Removable Connection Modules) and provides up to 6 additional entries.
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 D.7.4 Cable Connection When optional extensions for additional entries or additional electronic cards are connected to external cables or conduits, the sealing of these entries must be carried out in accordance with the national standards or regulatory authorities that certified the extension(s).
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 D.7.5 Installation in Environments with Explosive Dusts Special attention must be paid to the following points: • Before assembly, joint surfaces must be greased with Aeroshell grease. • The cable glands must at a minimum possess a protection degree of IP66 or IP68 (15 m depth / 90 hours) according to IEC/EN 60529 standard.
Emerson can be used. Direct repair or reconstruction of the above components is not permitted without Emerson authorization. Not performing this procedure will invalidate the product safety and contractual guarantee.
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 Appendix E: XTE3000 Ex db eb h IIB T4 Gb / Ex h tb IIIC T135°C Db IP66/68 Ex db eb h ia IIB T4 Gb / Ex h tb IIIC T135°C Db IP66/68 Safety Instructions E.1.1 General...
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 E.1.2 Identification of Main Parts Figure E-1 Base Unit Figure E-2 Base Unit with Extension [A] Figure E-3 Base Unit with Extensions [B] or [C] Appendix...
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 Instructions for Proper Installation WARNING Before installation, it is mandatory to check if the nameplate associated with the extension for additional entry specifies the appropriate degree of protection and ambient temperature limits as requested by the rules applicable to the plant/location where the XTE3000 is installed.
ISO 80079-37:2016 Terms and Conditions Emerson guarantees every product to be free from defects and to conform to industry standards. Unless otherwise specified, the warranty period is one year from the date of installation by the first user or eighteen months from the date of shipment to the first user, whichever occurs first.
Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 Manufacturer's Liability Emerson will not accept any liability in the event of: • Use of product in a fashion that contravenes local safety at work legislation. • Incorrect installation relating to, disregard for, or incorrect application of the instructions as provided on the product nameplate and in the Installation, Operation, and Maintenance Manual MAN-02-04-97-0713 and Appendix E within.
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 E.7.1 Working Condition WARNING Verify that the actuator nameplate conforms to the applicable certification, ambient temperature range, and site safety requirements. E.7.1.1 Models and Temperature XTE3000-010, XTE-020, XTE-030, XTE-040, XTE-050 from -25 °C to +60 °C (from -13 °F to +140 °F) E.7.2 Identification of Entries...
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Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 NOTICE When alternative entries according to ISO 965 are used, indication of the dimensions is imprinted on the adapter bush or directly on the housing when ISO 965 entries are obtained by machining the housing.
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Figure E-6 Base actuator with extension [A] Base actuator with extensions [B] or [C] Connection for Ex-e on the control compartment on the terminal board compartment terminals enclosure Entry 6 Entries from A to K E.7.3 Electrical Connections...
Installation, Operation and Maintenance Manual Appendix MAN-02-04-97-0713-EN Rev. 1 October 2019 To guarantee that the weather-proof and explosion-proof characteristics are maintained, screw the cable gland or the external ATEX-certified apparatus tightly (at least 5 turns of engagement) and coat them with a thread sealant. NOTICE All accessories (including cable glands) must comply with approved specifications for the site requirements and be certified according to the standard directive.
Appendix Installation, Operation and Maintenance Manual October 2019 MAN-02-04-97-0713-EN Rev. 1 Maintenance WARNING Installation, configuration, commissioning, maintenance, and repairs must be performed by approved and qualified personnel only. E.8.1 Periodic Inspection • Inspect the general condition of the XTE3000 and the possible optional additional extension at regular intervals.
Emerson can be used. Direct repair or reconstruction of the above components is not permitted without Emerson authorization. Not performing this procedure will invalidate the product safety and contractual guarantee.