Powermate M-2C Operating Manual
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Powermate M-2C Operating Manual

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PN 010900 Rev. G
For Serial Numbers 36000 and higher.
T20-000.15
PN 300320 Rev. G
Eng. 04/ 18/ 18

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Summary of Contents for Powermate M-2C

  • Page 1 PN 010900 Rev. G For Serial Numbers 36000 and higher. T20-000.15 PN 300320 Rev. G Eng. 04/ 18/ 18...

  • Page 2: Table Of Contents

    Loading Instruction..............Vehicle Loading............... 3.03 Stairclimbing................3.04 Storage Procedure and Battery Care........3.05 Additional tips for operating the M-Series PowerMate....3.06 Section 4 - M-Series PowerMate Component Identification 4.01 Model M-1 Exploded View............Model M-2B Exploded View............. 4.03 Model M-2C Exploded View.............
  • Page 3 Read the Operating Manual completely. Only competent, trained operators may use this equipment. Training is essential to understanding all the features and capabilities of your PowerMate, and ensure good safe work practices.   Training courses are available through L P INTERNATIONAL INC., please call 1-800-697-6283 1.01...

  • Page 4: Delivery And Warranty Registration

    If required, make note of any deficiencies on the Delivery Acceptance Form. Registering your unit for the Warranty can be done online at www.powermate.info. Click on Service, fill in the required fields under Warranty and click Send Now.

  • Page 5: Operator Training Guideline

    Operation Manual OPERATOR TRAINING   ® The PowerMate M-Series Model has been tested and inspected by both the manufacturer and the distributor to ensure the quality of manufacture and operation. The equipment is delivered by the distributor, fully assembled and ready for use.

  • Page 6: Section 2 - Safety

    Safety of the operator and surrounding environment must be considered at all times. ® To that end, safety labelling on the PowerMate must be maintained to provide legible safety information. Clean the labels with soap and water. Do not use solvent- based cleaners because they may damage the labels.
  • Page 7   NOTE: Model M-1 shown. PARTS LIST on side. ITEM PART No. DESCRIPTION 051590C DECAL MS DISTRIBUTED BY LP 052620/30/40 DECAL MS MAINTENANCE M-1/M-2B/M-2C 055820C DECAL LS CHARGER PLUG 051640/ DECAL MS LOAD DOWN M-1/ 052660/ M-2B/ 051640 M-2C 051650/...
  • Page 8 M-1/M-2B/M-2C PowerMate Units with Battery Switch   NOTE: Model M-1 shown. PARTS LIST ITEM PART No. DESCRIPTION 052620/30/40 DECAL MS MAINTENANCE M-1/M-2B/M-2C 051630 DECAL MS CHARGER PLUG 051640/ DECAL MS LOAD DOWN M-1/ on box side 052660/ M-2B/ 051640 M-2C...

  • Page 9: Safety Precautions

    Do not operate the equipment when using alcohol or taking medication that will affect your physical performance or judgement. ® Do not eat or drink during the operation of PowerMate equipment. ® Stay alert when operating PowerMate equipment.

  • Page 10: Safety Inspection

    Always use the recommended number of operators for a load. ® Check the work site. Inspect the area to be traversed with the PowerMate unit. Avoid debris, rough surfaces, pot holes, bumps, steep grades, etc. Avoid spills of any kind, slippery surfaces, soft ground, and standing water.

  • Page 11: Loading Safety

    LOADING SAFETY   ® CAUTION: Never lift a load that is over the rated capacity of the PowerMate unit. Estimate the weight and center of gravity position of the load and refer to the unit Load Capacity Chart to ensure the load is within the loading envelope. The capacity may be limited by the weight and strength of the operator(s).

  • Page 12: Battery Safety

    (foot) with the ground to act as a brake. Do not allow ® the loaded PowerMate to attain an un-controllable speed. When moving a ®...
  • Page 13 ® CAUTION: Only use the supplied charger on PowerMate products. The charger units supplied by L P International are internally protected against battery polarity reversal and overload. This limits potential damage to the charger. However, the charger does not protect against shorting or overload of external wiring or of the battery being ®...
  • Page 14 CHARGING SAFETY INSTRUCTIONS continued   ® CAUTION: Do not operate the PowerMate unit while connected to the charger. Do not overload wall outlets or extension cords, as this can result in a risk of fire or electrical shock. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in anyway.

  • Page 15: M-Series Powermate Charging Instruction

    Battery Charger at all times, ensuring a fully charged unit when called upon. In any case, the Circuit Breaker Reset Lever should always be ® in the off (extended) position when the PowerMate is not in use. PN 010360 Rev.G Eng.

  • Page 16: Loading Instruction

    (204) (227) (182) (204) (204) (136) determine: (159) (159) (204) (204) (182) (295) 1. That the capacity of the PowerMate is adequate for the intended application. (113) (113) (295) (182) (182) (182) VEHICLE AND FLAT SURFACE STAIR MOVING CLIMBING DOCK LOADING 2.
  • Page 17 "B". 3. Disengage the Hook Bar from the Hook ® Attachment and stand the PowerMate upright. 4. Push the "LOAD UP" button to lower the wheels to the ground, whereupon the ®...

  • Page 18: Stairclimbing

    Pivot the PowerMate on the load frame so ® 1. Position the PowerMate at the top of the stairs with that the wheels are clear of the steps and push the load frame overhanging and clear of the steps. the “LOAD DOWN” button to raise the wheels Push the “LOAD DOWN”...
  • Page 19 ® PowerMate Operation Manual STORAGE PROCEDURE   If the equipment is not to be used for an extended period of time (over 3 months) then the following storage procedure should be completed by a knowledgeable service person. 1. Remove the front drive screw guard (if installed). Extend the main frames fully.

  • Page 20: Additional Tips For Operating The M-Series Powermate

    9. Keep nuts and bolts tight on the dolly attachment and the hook bar. ® 10. Keep both hands on the handles when operating the PowerMate 11. When climbing stairs, keep the wheels at the back of the stair tread and the heel of the machine back a safe distance from the step edge.
  • Page 21 ® PowerMate Operation Manual PARTS LIST ITEM PART DESCRIPTION 400080S STRAPBAR MS 051310C BATTERY 12V 32Ah SEALED 300550C SCREW ASSEMBLY M-1, M-2B 050860D ELECTRIC MOTOR 052810 SOLID STATE CONTROLLER 400230 RUBBER GUARD ASSEMBLY 305770 MOTOR GUARD 305771 SPLASH GUARD 301522...
  • Page 23 ® PowerMate Operation Manual PARTS LIST ITEM PART No. DESCRIPTION 302470 TOP GUARD 300550C SCREW ASSEMBLY 050860D ELECTRIC MOTOR 400230 BOTTOM RUBBER GUARD 305770 MOTOR GUARD 305771 SPLASH GUARD 052810 SOLID STATE CONTROLLER 301522 BUZZER ASSEMBLY 050210 SWITCH PUSH BUTTON...
  • Page 25 GASKET - CIRCUIT BREAKER 306000C BATTERY COVER TOP 051705 FUSE 10 AMP AGC 301393A CHARGE PLUG 052690B FUSE HOLDER 303000 OUTER FRAME STIFFENER MODEL M-2C REPLACEMENT COMPONENT LIST   PN 010540 Rev.E1 Eng. 03/ 31/ 16 4.05 Sheet 1 of 2...

  • Page 27: Screw Assembly M-1, M-2B

    ® PowerMate Operation Manual Top Support on Inner Frame Ballnut Bracket on Outer Frame Concave this side PARTS LIST ITEM PART No. DESCRIPTION DETAIL A 100450 BRAKE CAP M-SERIES 050840 WASHER THRUST BRONZE .060 (Assembly to Inner/Outer Frame) 050140 WASHER THRUST STEEL 1/2".090...

  • Page 29: Brake Assembly Kit

    ® PowerMate Operation Manual PARTS LIST ITEM PART No. DESCRIPTION 050120 BEARING THRUST STEEL 050140 WASHER THRUST STEEL 1/2".090 050800 BRAKE SPRING 050810 WASHER THRUST STEEL 1/2"x .030 050820 WASHER TOP BRAKE DRIVE 050840 WASHER THRUST BRONZE .060 050850 WASHER BOTTOM BRAKE DRIVE 050920 WASHER THRUST STEEL 1/2"x .060...

  • Page 31: Bearing Override Kit

    WASHER DISC SPRING 3/4" 050920 WASHER THRUST STEEL 1/2"x .060 101320 URETHANE BUMPER 1/2 x 3/4 055640 WASHER 1/2"PLATE 1 3/8"LS M-2C BEARING OVERRIDE KIT (as it is packaged) M-2C BEARING OVERRIDE KIT PN 400165   PN 010600 Rev.E1 4.11...

  • Page 32: Maintenance After Every Year Of Operation

    ® PowerMate Operation Manual MAINTENANCE AFTER EVERY YEAR OF OPERATION   This equipment is designed for use as a heavy duty lifting device. To ensure operator safety and continuing trouble free operation, have the equipment thoroughly checked by a trained and competent service person at least once a year.
  • Page 33 ® PowerMate Operation Manual MAINTENANCE AFTER EVERY YEAR OF OPERATION continued   13. Replace the Rubber End Cap on the bottom of the outer frame. 14. Remove and replace the two Push Buttons and Push Button Caps. 15. Check that all electrical wire connections are secure.
  • Page 34 ® PowerMate Operation Manual Procedure for Repairing the M-Series Drive Screw Assembly   NOTE: Read all instructions carefully before attempting to make repairs to any part of the drive screw assembly. Assembly   4. Move the drive screw(19) enough to allow removal of 1.

  • Page 36: Bottom Rubber Guard Replacement

    Carriage Bolt 1/4-20NC x 3/4" PROCEDURE: 1. Extend Outer Frame approximately 20", tipping the PowerMate back to rest on the rear handles and wheels. Note: Unit shown vertically for visibilty only. 2. Remove the 1/4"Nuts with a 7/16"socket (preferably deep socket or with extension), and ratchet wrench.

  • Page 37: Push Button Switch Replacement

    Slot Head Screws DETAIL A PROCEDURE: 1. Extend PowerMate Unit approximately 15". Rest unit on its rear handles and wheels. Activate Circuit Breaker to disconnect electrical current. NOTE: Remove screw guarding if installed -3 guards, 12 phillips head screw. 2. Remove Push Button Cap(s) using water pump pliers.

  • Page 38: Strapbar Assembly For M-Series

    ® PowerMate Operation Manual PARTS LIST ITEM PART No. DESCRIPTION 305750 STRAPBAR M-SERIES 101960 FELT STRAP BAR 1/4"x 2"x 23" 302110 CAM HANDLE 310040 050990 SET SCREW 5/16-18 x 5/16 050770 BOLT 5/16-18 x 3/4" 050620 LOCK NUT 5/16-18NC 310530...

  • Page 39: M-Series Wiring Diagram

    ® PowerMate Operation Manual ® POWERMATE M-SERIES WIRING DIAGRAM   White Wire Stair Climber Stair Climber Load Up Push Load Down Button Switch Push Button Switch PN 050210 PN 050210 301225 Battery 12V 32MAH Sealed Dryfit PN 051310 Fuse Holder...
  • Page 40 ® PowerMate Operation Manual ® POWERMATE M-SERIES with BATTERY SWITCH WIRING DIAGRAM   White Wire Stair Climber Stair Climber Load Up Push Load Down Button Switch Push Button Switch PN 050210 PN 050210 301225 Battery 12V 32MAH Sealed Dryfit PN 051310...
  • Page 42 ® PowerMate Operation Manual M -S E R IE S S P E C IF IC A T IO N S A N S I/C S A M o d e l M -1 M -2 B M -2 C 1 6 5 lb s .

  • Page 43: Section 6 - Specifications

    ® PowerMate Operation Manual STAIR CLIMBER SOLIDSTATE CONTROLLER   The Stair Climber Solid State Controller is a fully solid state Pulse Width Modulated (PWM) controller. Its advanced microprocessor based control implements a state-of the-art power MOSFET motor drive. Advanced features provide improved functionality, smoother operation, reduced mechanical stress, and protects against abuse and system faults. ...

  • Page 44: Battery Specifications

    Reserve Capacity @80°: 40 Rate Rate Rate Rate Approximate Weight: 24 lbs.(10.9 kgs.) NOTE: Batteries used in PowerMate products are recyclable. Dispose of scrap batteries according to the local environmental laws.   6.03 PN 010700 Rev.E Eng. 05/ 08/ 14...

  • Page 45: Battery Charger Remote Installation

    Determine the position in the vehicle the PowerMate Unit will be using as it's charging station. The Battery Charger should be mounted in a position that will allow visibility of the charger and give easy access for the charger output wire (4 1/2 feet) and charge plug to the PowerMate Unit.

  • Page 47: Wheel Brake Installation

    ® PowerMate Operation Manual ® POWERMATE WHEEL BRAKE INSTALLATION   1. Extend machine approximately 24 inches. Lean machine against a wall. 2. Raise Dolly Attachment (if installed) up out of the way. LH Shoe Brake Hook Bar LH Shoe Stop Rubber Typ.

  • Page 49: Side Handle Installation

    ® PowerMate Operation Manual SIDE HANDLE INSTALLATION INSTRUCTION SIDE HANDLE KIT No. 400790   Side Handle Typ.2 5/16"Split Lock Washer  3/8 in [9.5mm] Drill Typ.2 2 1/8 in [54 mm] 3 3/4 in [95 mm] 5/16-18NC x 3/4"Bolt Rear Face of Typ.2...

  • Page 50: Section 8 - Accessories

    ® PowerMate Operation Manual ® PowerMate ACCESSORIES/SPARE PARTS FOR M-SERIES MODELS 400090 HOOK BOX 400100 EXTENDED TOEPLATE WIDTH     Steel box with fold down brass hook that mounts flush in the bed of a truck or loading dock Depth 6 1/2"...
  • Page 51 400217 IN-VEHICLE CHARGER     The MobileCharge 12E charges your PowerMate from the vehicle 12V system. When the vehicle if off, it will continue to charge for 2.5 hrs, protecting the vehicle battery. The 3- stage charging profile extends battery life and is  ...

  • Page 52: Accessories

    The Docking Station is a secure Allows for easy manoeuvering of large storage locker for storing and loads such as vending machines in charging a PowerMate. Hanging tight spaces. Can turn machine and   devices are provided for load 360 degrees effortlessly.

  • Page 53: Warranty

    PowerMate Operation Manual Warranty ® Every PowerMate Safety Moving System supplied by L P INTERNATIONAL INC. including accessories, with the exception of batteries, straps and shear pins is guaranteed against faulty workmanship and defective materials for a period of one year from date of purchase, when given normal use and maintenance in accordance with operation manual.

  • Page 54: Declaration Of Conformity

    L P INTERNATIONAL INC. Box 696, 151 Savannah Oaks Dr Brantford ON CA N3T 5P9 declares that the apparatus: ® PowerMate Model Serial ¹ conforms to the protection requirements of Council directive: 2006/42/EC (Machinery Directive) 2004/108/EC (Electromagnetic Compatibility Directive) on the approximation of the laws of the Member States relating to machinery directive and electromagnetic compatibility.

  • Page 55: Daily Maintenance Schedule

    ® PowerMate Operation Manual DAILY MAINTENANCE SCHEDULE   NOTE: If attempting any service repair work disconnect the battery by depressing the red button on the circuit breaker.    Inspect unit frame for structural damage.  Inspect for corrosion and broken welds.

This manual is also suitable for:

M-2bM-1

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