Table Of Contents - Grizzly G0677 Owner's Manual

INTRODUCTION ............................................... 2
Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Functional Overview ...................................... 2
Controls & Features ....................................... 3
Machine Data Sheet ...................................... 5
SECTION 1: SAFETY ....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Planer/Sanders .......... 10
SECTION 2: CIRCUIT REQUIREMENTS ...... 11
220/440V Operation ..................................... 11
440V Conversion ......................................... 12
SECTION 3: SETUP ....................................... 13
Setup Safety ................................................ 13
Items Needed for Setup ............................... 13
Unpacking .................................................... 13
Inventory ...................................................... 14
Clean Up ...................................................... 15
Site Considerations ...................................... 16
Moving & Placing Planer/Sander ................. 17
Mounting to Shop Floor ............................... 17
Air Hose ....................................................... 18
Dust Collection ............................................. 18
Sanding Belt................................................. 19
Pressure Roller Height ................................. 20
Gear Box Oil ................................................ 21
Breather Pin ................................................. 21
Test Run ...................................................... 22
Recommended Adjustments ........................ 23
SECTION 4: OPERATIONS ........................... 24
Basic Controls .............................................. 24
Adjusting Feed Rate .................................... 26
Oscillation Speed ......................................... 27
Choosing Sandpaper ................................... 27
Sanding Belt Replacement .......................... 27
Amp Load Meter .......................................... 28
Emergency Stop Plate ................................. 28
Planing/Sanding ........................................... 29
Rotating Carbide Inserts .............................. 31
Sanding Tips ................................................ 32
Workpiece Inspection................................... 33
SECTION 5: ACCESSORIES ......................... 34
SECTION 6: MAINTENANCE ......................... 35
Schedule ...................................................... 35
Lubrication ................................................... 35
Cleaning Sanding Belts ............................... 37
Cleaning Feed Belt ...................................... 37
Dust and Water Traps.................................. 38
Air System.................................................... 38

Table of Contents

SECTION 7: SERVICE ................................... 39
Troubleshooting ........................................... 39
Table Calibration .......................................... 42
Table Limit Switches .................................... 42
Brake Service............................................... 43
Belt Tracking Adjustments ........................... 44
Table Parallelism ......................................... 46
Pressure Rollers .......................................... 49
Adjusting Depth of Cut Safety Bar ............... 50
V-Belt Tension ............................................. 50
Changing V-Belts ......................................... 52
Feed Belt Replacement ............................... 55
Feed Belt Tension ........................................ 57
Feed Belt Tracking ....................................... 57
Sanding Belt Limit Switches ........................ 58
Sanding Belt Tension Limit Switch .............. 58
Chip Breaker and Tension ........................... 59
Anti-Kickback Fingers .................................. 59
Air System Diagram ..................................... 60
SECTION 8: WIRING ...................................... 61
Electrical Safety Instructions ........................ 61
Electrical Overview ...................................... 62
Electrical Cabinet ......................................... 63
Control Panel ............................................... 66
Electrical Components A ............................. 67
Electrical Components B ............................. 68
Electrical Components C ............................. 69
Electrical Components D ............................. 70
SECTION 9: PARTS ....................................... 71
Tool Box & Accessories Breakdown ............ 71
Sanding Motor System Breakdown ............. 72
Table Lift System Breakdown ...................... 74
Conveyor System Breakdown ..................... 76
Feed, Drum, & Pressure Roller Breakdown 78
Sanding Drum Breakdown ........................... 80
Helical Cutterhead Breakdown .................... 81
Upper Roller System Breakdown................. 83
Cabinet Assembly Breakdown ..................... 85
Main Wiring Panel & Controls Breakdown ... 86
Belt Oscillation System Breakdown ............. 87
Labels and Cosmetic Parts Breakdown ....... 88
WARRANTY AND RETURNS ........................ 93