Grizzly G0677 Owner's Manual
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Grizzly G0677 Owner's Manual

Grizzly G0677 Owner's Manual

24" planer/sander
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MODEL G0677
24" PLANER/SANDER
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Summary of Contents for Grizzly G0677

  • Page 1 MODEL G0677 24" PLANER/SANDER OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

  • Page 3: Table Of Contents

    INTRODUCTION ... 2 SECTION 1: SAFETY ... 8 SECTION 2: CIRCUIT REQUIREMENTS ... 11 SECTION 3: SETUP ... 13 SECTION 4: OPERATIONS ... 24 SECTION 5: ACCESSORIES ... 34 SECTION 6: MAINTENANCE ... 35 Table of Contents SECTION 7: SERVICE ... 39 SECTION 8: WIRING ...

  • Page 4: Introduction

    INTRODUCTION Manual Accuracy Functional Overview your machine may not exactly match the manual www.grizzly.com Contact Info...
  • Page 5 Controls & Features Page 24 Figure 1.
  • Page 6 Figure 2. Figure 3.

  • Page 7: Machine Data Sheet

    Machine Data Sheet 24" DOUBLE HEAD PLANER SANDER Product Dimensions: Shipping Dimensions: Electrical: Motors: Sanding Drum/Cutterhead Conveyor Feed MACHINE DATA SHEET MODEL G0677...
  • Page 8 Table Elevation Feed Main Specifications: Operation Information Drum Information Cutterhead Information Construction Other Related Infomation...
  • Page 9 Other Specifications: Features:...

  • Page 10: Section 1: Safety

    Safety Instructions for Machinery...
  • Page 12 Additional Safety for Planer/Sanders INSTRUCTION MANUAL. REACHING INSIDE MACHINE. INFEED/OUTFEED AREA. LOOKING INSIDE PLANER. CORRECT MATERIAL. GRAIN DIRECTION. WORKPIECE LIMITS. Like all machinery there is potential danger when operating this machine. Accidents are frequent- ly caused by lack of familiarity or failure to pay attention. Use this mill with respect and caution to reduce the risk of operator injury.

  • Page 13: Section 2: Circuit Requirements

    MUST ensure compliance by checking with a quali- fied electrician! NOTICE The Model G0677 is prewired for 220V oper- ation. If you plan to use your machine at 440V, you MUST have a qualified electrician perform the 440V conversion described on Page 12.
  • Page 14 440V Conversion Page 86 Accessories Page 34 Converter Page 11 To rewire the Model G0677 for 440V opera- tion: Figure 1 Page 3 Figure 5. Phase Set to18A Figure 6 Pages 68 Note: The reference wiring diagrams on Pages 68...

  • Page 15: Section 3: Setup

    SECTION 3: SETUP Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire setup pro- cess! This machine and its com- ponents are very heavy.
  • Page 16 Inventory Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Crate Contents: (Figures 7 & 8) Figure 7 Figure 8...
  • Page 17 Clean Up Figure 9 For optimum performance, clean all moving parts or sliding contact surfaces. Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. NOT use these products to clean the machinery. Many cleaning solvents toxic Minimize your risk by only...
  • Page 18 To access the spiral cutterhead: Page 15 Figure 10 Figure 11 Site Considerations Figure 10 Floor Load Machine Data Sheet Placement Location Figure 10 Figure Figure 12. Figure 12 Children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent...
  • Page 19 Moving & Placing Planer/Sander The Model G0677 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment to move the shipping crate and remove the machine from the pallet.

  • Page 20: Air Hose

    Air Hose To install the air line: Figure 15 Figure 15 Figures Note: Rotate the knob clockwise to increase the air pressure and counterclockwise to lower the air pressure. Figure 16. Dust Collection Recommended CFM @ Machine: 2500 CFM Do not confuse this CFM recommendation with the rating of the dust collector.
  • Page 21 Sanding Belt To install the sanding belt: Figure 18 Figure 18. Figure 18 Note: The sanding belt must be centered between the limit switches, and the edge of the sanding belt must be between the tongs Figure of the belt oscillation controller fork, as shown in Figures 18 &...

  • Page 22: Pressure Roller Height

    Pressure Roller Height The pressure rollers must be set below the level of the sanding roller. If the pressure rollers are even, or higher than the sanding roller, the wood WILL be propelled from the machine at a high rate of speed toward the front of the machine.

  • Page 23: Breather Pin

    Gear Box Oil Breather Pin Lubrication Page 37 Figure 22 GEARBOX MUST BE FILLED WITH OIL! OIL MAY NOT BE SHIPPED WITH MACHINE! You MUST add oil where needed before operating. Requires ISO-VG320 or 90 Weight Gear Oil To check the feed belt gear oil: Figure 21, Figure 22.
  • Page 24 Troubleshooting Page 39 Basic Controls Page 24 Before starting the planer/sander, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the man- ual and are familiar with the various func- tions and safety features on this machine.
  • Page 25 Page 24 Steps 12–13 Figure 25, Figure Recommended Adjustments Recommended adjustment checklist: Page Page 27 Page Page 42 . Page Page 46 Page 50 Page 57 Page 57...

  • Page 26: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Basic Controls...
  • Page 27 Front Stop Button: Power Light: Digital Controls Digital Table Height Key Pad Figure 26 Digital Display: Set Key: Page 42 Table Start Key Table Stop Key: Table Up and Down Keys: Figure 26 Page 29 Numerical Key Example: Additional Controls Table Height Handwheel: Plate: Figure 27...
  • Page 28 Variable Feed Rate Dial: Rear Stop Button: Figure 28 Cutterhead Adjustment Shaft (Figure 29: Cutterhead Lock Handle: Cutterhead Height Scale: Figure 29. Adjusting Feed Rate Figure Changing the Feed Belt Speed Note: Never adjust the feed rate dial unless the feed belt is running or you can damage the control.

  • Page 29: Oscillation Speed

    Oscillation Speed Tools Needed To adjust the oscillation speed: Figure 30 Figure 30 Note: To re-establish the factory setting, back out the knob until it stops, then turn it ⁄ turns. Choosing Sandpaper Grit Sandpaper finer than 150 grit can often load up or burn workpieces.

  • Page 30: Emergency Stop

    NOTICE The directional arrow on back of the sanding belt must be pointing in a counterclockwise direction during installation. Failure to install the sanding belt correctly could result in damage to the sanding belt or the sander itself. If your belt does not have arrows, it is most likely unidirectional, so it will not matter which direction it is installed.
  • Page 31 Planing/Sanding Planing and Sanding Workpieces Note: We recommend setting the scale at 0mm for most planing/sanding operations. Inspection Page 33 Figure 33 Workpiece Figure 33...
  • Page 32 Sanding Workpieces To sand workpieces: Figure 34. Inspection Page 33 Figure 34 Workpiece Figure Page 29 Step 11...
  • Page 33 Planing Workpieces Figure 35 Figure 35. Rotating Carbide Inserts Tools Needed: Figure 36 Figure 36. To rotate or change a carbide insert: Steps 1-4 Page 16...

  • Page 34: Sanding Tips

    Note: Proper cleaning is critical to achieving a smooth finish. Dirt or dust trapped between the insert and cutterhead will slightly raise the insert, and make noticeable marks on your workpieces the next time you cut. Note: Excess oil may squeeze between the insert and cutterhead or at the bottom of the screw hole, causing hydrostatic lock and preventing the screw from fully tightening,...

  • Page 35: Workpiece Inspection

    Workpiece Inspection Before planing or sanding, inspect all workpieces for the following: Material Type: Foreign Objects: Wet or "Green" Stock: Excessive Warping: Minor Warping:...

  • Page 36: Section 5: Accessories

    T20796—Indexable Carbide Inserts for Model G0677 T21188—Dust Hood for Model G0677 H2845 Cleaning Pads www.grizzly.com Figure 39. US-Made Sanding Belts for Model G0677 25"W x 60"L: Single Pack — G8675 60 Grit — G8676 80 Grit — G8677 100 Grit —...

  • Page 37: Section 6: Maintenance

    SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Schedule Before Daily Check: Weekly Maintenance: Page 38 Monthly Check: Page 36 Yearly Check: After First 100 Hours and Every 2500 Hours Page 36 Page 36 Page...
  • Page 38 Grease Fittings Lubricant Frequency Figure 40 Figure 40 Figure 41 Table Elevation Screws Lubricant Figure 42 Table Lifting Mechanism Lubricant Figure 43 Frequency Figure 42 Frequency Figure 43...
  • Page 39 Feed Belt Gear Box Lubricant Frequency To replace the feed belt gear box oil: Figure 44 Figure 44 Cleaning Sanding Figure 44 Accessories To clean the belts: Cleaning Feed Belt Belts Figure 39 Page 34...

  • Page 40: Air System

    Air System Dust and Water Traps Air System Diagram Page 60 Dust Trap Figure Figure 45. Water Trap Figure 46 Figure 46.

  • Page 41: Section 7: Service

    SECTION 7: SERVICE Troubleshooting Motor & Electrical Page 44 Page 19 Page 58 Page 52...
  • Page 42 Operation Page 26 Page 30 Page 52 Page 30 Pages 37 Page 30 Page 47 Page 55 Page 49 Page 37 Page 55 Pages 37 Page 27 Page 27 Page 49 Pressure Roller Page 20 Page 30 Page 18 Page 44 Page 27 Page 37...
  • Page 43 Note small amount of snipe is inevitable if you set the cutterhead below 0 on the cutterhead height scale. The key is minimizing it as much as possible. Page 19 Page 58 Page 57 Page 57 Page 18 Page 43 Page 43 Page 31 Page...
  • Page 44 Table Calibration Tools Needed Calibrating Digital Thickness Scale Note: The average thickness of the sanded wood should now be flashing on the digital read-out. Table Limit Switches Tools Needed To check and adjust table limit switches: Step 2 Step 3 Figure 47.
  • Page 45 Figure 47 Step 3 Brake Service Figure 48 Figure 48 Tools Needed: Checking Brake Pads Figure 49. Replacing Brake Pads Figure Figure Steps 2-4...
  • Page 46 Belt Tracking Adjustments Tools Needed: To check and adjust belt tracking: Figure 50 Figure 51 Figure 50 Figure 51. Figure 52...
  • Page 47 Step 9 Page 38 Figure 53 Figure 53...

  • Page 48: Table Parallelism

    Table Parallelism Figure 54 Figure 54. Figure 55. DO NOT adjust the table unless you are having trouble sanding your workpiece to a uniform thickness and have eliminated all other possible causes. Tools Needed: Table Parallelism Inspection Figure 55 Figure 56. Figure 57.
  • Page 49 Figure 58 Figure 58. Figures 59 & 60 Figure 59. Figure 60. Figure Parallelism Adjusting Table Parallelism Step 3 Tip It may help to rotate an elevation screw flange with vise grips if it is difficult to move. Each screw flange can be adjusted up to 0.015"...
  • Page 50 Figure 62. Figure Step 3...
  • Page 51 Pressure Rollers Factory Settings Tools Needed To adjust the pressure rollers: Figure 63 Figure 63. Figure 64 Note: DO NOT continue to lower the roller beyond this point. Right Side View Left Side View Figure 64 Steps 7-8 Figure 64...
  • Page 52 Note: Variables such as feed rate, depth of the cut, and the type of sanding belt can play a big part in determining the proper amount of downward pressure exerted by the rollers. Some experimentation may be necessary to achieve the desired results. However, under no circumstances should the pressure rollers be set even with, or higher than, the sanding roller.
  • Page 53 Figure 67 Figure 67. Adjusting Cutterhead V-Belts Figure Figure 68 Figure 67 Adjusting Sanding Drum V-Belts & Idler Figure 69. Figure 67 Figure 69...
  • Page 54 Changing V-Belts Tools Needed: Cutterhead V-Belts Figure Page 51 Step 3 Page 51. Idler V-Belts Steps 2–4 Figure 70 Figure 70. If you accidentally bump the safety latch while the foot pedal is locked—without 2x4s and shims in place, the motor assem- bly could suddenly drop and the foot pedal could become unlatched and fly up, causing serious injury to your fingers or hands.
  • Page 55 Figure 72 Figure 72. Figure 69 Figure 73. Steps 2-10 Page 51. Sanding Drum V-Belts Idler V-belts Page Figure Have an assistant help you during the fol- lowing step. The idler pulley adjustment bracket is heavy. Serious personal injury could occur if you drop it on your body! Figure Steps 1–10 Page 52...
  • Page 56 Page 51. Make sure the foot pedal is unlatched during the next step, to prevent the motor assem- bly from suddenly dropping while you work on the caliper assembly. Your fingers or hands could be seriously injured if the foot pedal is accidentally unlocked.
  • Page 57 Feed Belt Replacement Page 57 Tools Needed: To remove the feed belt, use Figure 76 and match the number with the steps below: Note: Do not loosen the two vibra- tion dampener washers shown in Figure 76. Figure 75. non-directional. Page 42 Figure 75 Note: The belt is...
  • Page 58 Figure 76.

  • Page 59: Feed Belt Tension

    Feed Belt Tension Tools Needed: To adjust the feed belt tension: Figure 77 Figure 77 Figure 77. Note: Safety guard removed only for clarity. DO NOT sand boards with the guard removed. Failure to follow this warning could result in serious personal injury.
  • Page 60 Sanding Belt Limit Switches Tools Needed: Figure 79. To adjust the belt tracking limit switches: Sanding Belt Tension Limit Switch Tools Needed: Figure 79 Figure 80. To adjust the belt tension safety switch: Page Figure Figure 80...
  • Page 61 Chip Breaker and Tension Tools Needed: Figure 81 Figure 81. Anti-Kickback Fingers Figure 82. Proper operation of the anti-kickback fin- gers is essential for the safe operation of this machine. Failure to ensure that they are working properly could result in serious operator injury.

  • Page 62: Air System Diagram

    Air System Diagram...

  • Page 63: Section 8: Wiring

    EXTENSION CORDS. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. CIRCUIT REQUIREMENTS. Page 11 If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir- cuit, consult a qualified electrician.
  • Page 64 Electrical Overview Page 66 Page 66 Page 67 Page 67 Page 68 Page 68 Page 69 READ ELECTRICAL SAFETY ON PAGE 61! Page 67 Page 68 Page 69 Page 69 Page 67 Page 70 Page 67 Page 70 Page 70 Page 70 Pages 63–65...
  • Page 65 Electrical Cabinet Figure 83. READ ELECTRICAL SAFETY ON PAGE 61!
  • Page 66 Electrical Cabinet Wiring Diagram A READ ELECTRICAL SAFETY ON PAGE 61!
  • Page 67 Electrical Cabinet Wiring Diagram B READ ELECTRICAL SAFETY ON PAGE 61! 3 5 12...

  • Page 68: Control Panel

    Control Panel Figure 84. Figure 85. READ ELECTRICAL SAFETY ON PAGE 61! Amperage Meter Control Panel Micro Controller Chang Sing CH-525 515-B1 Sanding Sanding Belt Belt Start Stop Feed Feed Belt Belt Stop Start Emergency Power Stop Light...
  • Page 69 Electrical Components A Figure 86. Figure 87. Figure 88. Figure 89. Belt Limit Switch (Right) Belt Limit Switch (Left) Upper Right Door Safety Switch Belt Tension Limit Switch Rear Emergency Stop READ ELECTRICAL SAFETY ON PAGE 61!
  • Page 70 Electrical Components B Figure 90. Figure 91. Figure 92. READ ELECTRICAL SAFETY ON PAGE 61! Air Pressure Limit Switch Lower Right Door Safety Switch Main Motor 220V Main Motor 440V Note: Be sure to remove the jumpers (see Figure 92) from the main motor junction box when rewiring the motor to 440V.
  • Page 71 Electrical Components C Table Elevation Sensor Figure 93. Emergency Stop Bar Switch Figure 94. Upper Left Door Safety Switch Figure 95. READ ELECTRICAL SAFETY ON PAGE 61!
  • Page 72 Electrical Components D Figure 96. Figure 97. Figure 98. Note: Be sure to remove the jumpers (see Figures 97 & 98) from the feed and elevation motor junction boxes when rewiring the motors to 440V. READ ELECTRICAL SAFETY ON PAGE 61! (Lower) Table Limit Switches...

  • Page 73: Section 9: Parts

    SECTION 9: PARTS Tool Box & Accessories Breakdown PART # DESCRIPTION PH29330002 CERAMIC LIMIT SWITCH TIP PH29330003 TOOL BOX PH29330006 DOOR KEY G8678 SANDING BELT (#120) 007-1 G8679 SANDING BELT (#150) PSDP2 SCREWDRIVER PHILLIPS #2 PSDF2 SCREWDRIVER FLAT #2 PWR810 WRENCH 8 X 10 PWR1214 WRENCH 12 X 14...
  • Page 74 Sanding Motor System Breakdown 1000 Series Parts...

  • Page 75: Sanding Motor System Parts List

    Sanding Motor System Parts List PART # DESCRIPTION P06771101 MACHINE FRAME P06771102 MOTOR BASE PH29331103 MOTOR BASE HINGE PN41 HEX NUT 1/2-12 PH29331105 MOTOR BASE ADJ. ROD PLW07 LOCK WASHER 1/2 PB41 HEX BOLT 1/2-12 X 1-1/2 PW01 FLAT WASHER 1/2 P06771109 MOTOR 15HP 220/440V 3PH 109-1...
  • Page 76 Table Lift System Breakdown 2000 Series Parts...

  • Page 77: Table Lift System Parts List

    Table Lift System Parts List PART # DESCRIPTION PH29332101 ELEVATION SCREW PB03 HEX BOLT 5/16-18 X 1 PW07 FLAT WASHER 5/16 PLW01 LOCK WASHER 5/16 PLW04 LOCK WASHER 3/8 PB18 HEX BOLT 3/8-16 X 1 PH29332107 ELEVATION SLIDE PH29332108 DUST BOOT PB07 HEX BOLT 5/16-18 X 3/4 PLW01...
  • Page 78 Conveyor System Breakdown 3000 Series Parts...

  • Page 79: Conveyor System Parts List

    Conveyor System Parts List PART # DESCRIPTION PH29333101 CONVEYOR TABLE PH29333102 CONVEYOR BELT PH29333103 GEAR BOX FIXED PLATE PH29333104 CUSHION PW02 FLAT WASHER 3/8 PB32M HEX BOLT M10-1.5 X 25 P06773107 OUTFEED ROLLER PH29333108 BEARING UCF206 PH29333109 FEED BELT GEAR BOX PH29333110 BREATHER PH29333111...
  • Page 80 Feed, Drum, & Pressure Roller Breakdown 4000 Series Parts...
  • Page 81 Feed, Drum, & Pressure Roller Parts List PART # DESCRIPTION P06774103 COMPRESSION SPRING PN08 HEX NUT 3/8-16 PB12 HEX BOLT 5/16-18 X 1-1/4 PLW01 LOCK WASHER 5/16 P9962Z4201 PISTON ROLLER SHAFT 201-1 P04454201 PISTON ROLLER SHAFT P9962Z4202 PISTON ROLLER P6001 BALL BEARING 6001ZZ P9962Z4204 SHAFT BEARING COLLAR...
  • Page 82 Sanding Drum Breakdown PART # DESCRIPTION P9962Z5104 BEARING UCC206 PK11 KEY 5/16 X 5/16 X 1-3/16 PLW02 LOCK WASHER 1/4 PLW07 LOCK WASHER 1/2 PB41 HEX BOLT 1/2-12 X 1-1/2 PSB04 CAP SCREW 1/4-20 X 1/2 P9962Z5114 GREASE FITTING W/CAP P06775115 GREASE FITTING W/CAP 90 DEG.
  • Page 83 Helical Cutterhead Breakdown 5000 Series Parts...
  • Page 84 Helical Cutterhead Parts List PART # DESCRIPTION P06775501 HELICAL CUTTERHEAD BASE PLW07 LOCK WASHER 1/2 PB41 HEX BOLT 1/2-12 X 1-1/2 PLW07 LOCK WASHER 1/2 PB41 HEX BOLT 1/2-12 X 1-1/2 P06775509 SPECIAL SCREW 5/16-18 X 3/4 P6003 BALL BEARING 6003-ZZ P06775511 SLIDER SHAFT PW01...
  • Page 85 Upper Roller System Breakdown 6000 Series Parts...

  • Page 86: Upper Roller System Parts List

    Upper Roller System Parts List PART # DESCRIPTION P9962Z6101 SQUARE FRAME P9962Z6103 FRAME SEAL (R) P9962Z6104 FRAME SEAL (L) PFH03 FLAT HD SCR 1/4-20 X 1/2 PLW04 LOCK WASHER 3/8 PB18 HEX BOLT 3/8-16 X 1 PLW07 LOCK WASHER 1/2 PSB78 CAP SCREW 1/2-12 X 1 PH29333104...
  • Page 87 Cabinet Assembly Breakdown 7000 Series Parts PART # DESCRIPTION P06777101 UPPER FRAME COVER PS68M PHLP HD SCR M6-1 X 10 PH29337104 UPPER LEFT DOOR PH29337105 UPPER RIGHT DOOR PH29337106 DOOR LOCK 106-1 PH29337106-1 DOOR LOCK (LOWER FRAME) PSB07 CAP SCREW 5/16-18 X 3/4 PW07 FLAT WASHER 5/16 P06777109...
  • Page 88 Main Wiring Panel & Controls Breakdown 440V Conversion Kit PART # DESCRIPTION PH29338101 ELECTRICAL CONTROL BOX PH29338102 HINGE PH29338103 DOOR PH29338104 BASE PLATE PN05 HEX NUT 1/4-20 PLW02 LOCK WASHER 1/4 PH29338107 CONTROL PANEL PS07M PHLP HD SCR M4-.7 X 8 PH29338109 CURRENT SENSOR PH29338110...
  • Page 89 Belt Oscillation System Breakdown 9000 Series Parts PART # DESCRIPTION PH29339101 REGULATOR ASSEMBLY PH29339102 PRESSURE GAUGE PH29339103 BRONZE CONNECTOR 5/16N X 1/4T PH29339104 FLEXIBLE HOSE PH29339105 AIR SWITCH 1/4" PH29339106 ELBOW PS22 PHLP HD SCR 10-24 X 5/8 PH29339108 ELBOW 5/16N X 1/8T 90 DEG PH29339109 SOLENOID VALVE PH29339110...
  • Page 90 MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. 9000 Series Parts...

  • Page 95: Warranty And Returns

    WARRANTY AND RETURNS...

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