Prepare For Operation; Open Vented Heating System; Sealed Heating System; Checking The System Pressure - Worcester GR8700iW 30 S NG User Instructions

Gas fired condensing system boiler
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3

Prepare for operation

3.1

Open vented heating system

Appliances that can be connected to open vented heating systems will
have the pressure maintained automatically by the header tank feeding
the system.
3.2

Sealed heating system

Appliances that can be connected to sealed heating systems are pre-
pressurised before operation, this pressure must be maintained for safe
use of the appliance.
▶ Check regularly that the pressure is maintained.
▶ Re-charge the system if the pressure gauge reads less than 1 bar.
▶ If a permanent significant decrease or increase in pressure is
indicated on the pressure gauge, contact your installer or
maintenance engineer.
3.2.1

Checking the system pressure

If the pressure is too low (≤ 0.2 bar) the system is out of operation and a
warning notification stays on the screen. Fill the water until indicator is in
green zone.
Your installer will advise you of the optimum operating pressure.
▶ Press the menu key [1]. Select and confirm Boiler status.
The screen Boiler status with a pressure indicator [2] appears.
1
Fig. 2
Pressure indicator for checking the operating pressure
▶ Check the system pressure at the display.
– Indicator in red zone: pressure is too low or too high.
– Indicator in yellow zone: pressure is low or slightly too high.
– Indicator in green zone: pressure is normal.
▶ Top up the heating water, if the pressure is low or too low.
3.2.2

Constantly re-pressuring the system pressure

Constantly having to re-pressuring the heating system should be
investigated as the concentration of inhibitor protection in the system
will be reduced; this can result in corrosion within the heating system
reducing the efficiency and increasing contaminates.
▶ Check for leaks on heating system (pipe work and radiator valves).
▶ Contact your installer or maintenance engineer if a recurring
significant decrease or increase in pressure is indicated on the
pressure screen.
Greenstar 8000 Style – 6720883869 (2018/05)
3.3

Topping up the system pressure

External filling loop
Once the external filling loop and pressure display has been located,
follow the instructions for re-pressurising the system.
▶ Unscrew the blanking cap [1].
▶ Attach the hose [2] to the valve.
– Usually one end of the hose is already connected to one of the
system fill isolation valves.
▶ Ensure both ends [3] of the hose are screwed on hand tight.
▶ Monitor the pressure display.
– The system fill isolation valves [4] are in a closed position (the
handle/screwdriver slot is across the valve).
▶ Turn the handle/screwdriver slot through 90° to open valves and
slowly fill the system.
– The system fill isolation valves [5] are opened (the handle/
screwdriver slot is in-line with the valve).
– The pressure indicator on the pressure bars will start to move
towards the green bar.
▶ Set the pressure between 1 and 1.5 bar pressure.
Pressure indicator is on the green bar.
▶ Turn the handles/screwdriver slots back, through 90°, to close the
valves.
– The system fill isolation valves [6] are in a closed position (the
handle/screwdriver slot is across the valve).
▶ Top up the system pressure, if as a result of the air bleeding the
pressure drops off.
Once the pressure has settled between 1 and 1.5 bar.
▶ Ensure the valves are closed.
▶ Remove the hose [2] and replace the blanking cap [1].
2
Min
6
0010022943-001
Fig. 3
If the indicator is on the right hand side red pressure zone as a result of
over filling:
▶ Bleed one radiator until the pressure indicator returns to the green
bar.
2
1
Max
5
Prepare for operation
3
4
0010022967-001
7

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