Cvt Cover Bearing; Drive Pulley - BOMBARDIER RALLY 200 2003 Shop Manual

Section 03 ENGINE
Subsection 11 (CVT)
Inspection
Check CVT cover for cracks or other damages. Re-
place if necessary.
Check if the gasket is brittle, hard or otherwise
damaged. Replace if necessary.
Check if the CVT cover bearing must turn smooth-
ly and freely. Otherwise, replace it. See CVT Cover
Bearing below).
Installation
Place the gasket in the CVT cover groove.
Install the CVT cover. Align the end of driven pulley
nut no. 15 with the ball bearing no. 4.
NOTE: Do not overdo the CVT cover to install it.
Install the center top screw of cover in first.
Install the other screws then torque them in a
crisscross sequence.
Install hoses then torque clamps.

CVT COVER BEARING

Inspection
Check if the CVT cover bearing must turn smooth-
ly and freely. Otherwise, replace it.
Removal
Heat up CVT cover to about 100°C (212°F) for an
easy bearing removal.
CAUTION: Do not overheat.
Using a slide hammer with the proper attachment,
remove the bearing.
Installation
Place the new bearing in freezer for 10 minutes.
Heat the CVT cover to about 100°C (212°F) to put
the bearing in place.
CAUTION: Do not overheat.
Then, install the bearing.
03-11-4

DRIVE PULLEY

1. Drive belt
2. Drive pulley
3. Driven pulley
4. Crankshaft locking bolt (P/N 529 035 617)
Removal of Drive Pulley
Lock crankshaft at TDC compression position, refer
to CRANKSHAFT.
Remove drive pulley nut no. 6 and thrust washer
no. 7 then pull outer half.
1. Drive pulley nut
2. Thrust washer
3. Drive pulley outer half
Remove belt no. 5.
Remove whole drive pulley sliding half, no. 9 to
no. 14.
VMR2003_015_03_11A.FM