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Emerson Rosemount TankMaster Reference Manual

Tank gauging wireless system
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Reference Manual
00809-0100-5200, Rev AC
May 2019
™
Rosemount
Tank Gauging Wireless System
Wireless System

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Summary of Contents for Emerson Rosemount TankMaster

  • Page 1 Reference Manual 00809-0100-5200, Rev AC May 2019 ™ Rosemount Tank Gauging Wireless System Wireless System...
  • Page 2 Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. For equipment service or support needs, contact your local Emerson Automation Solutions/Rosemount Tank Gauging representative.

  • Page 3: Table Of Contents

    Reference Manual Contents 00809-0100-5200 May 2019 Contents Chapter 1 Introduction........................5 1.1 The Wireless Tank Gauging system....................5 ® 1.2 WirelessHART – the industry standard..................... 6 1.3 Manual overview..........................7 1.4 Wireless Tank Gauging System Components..................9 1.5 Installation procedure........................11 1.6 References............................. 12 Chapter 2 Network Planning......................
  • Page 4 Contents Reference Manual May 2019 00809-0100-5200 Appendix B Device Identification....................83 B.1 Device main label........................... 83 B.2 Serial number in TankMaster WinSetup..................84 ® Appendix C HART tags........................85 ™ C.1 Rosemount 2410 Tank Hub......................85 C.2 Connected field devices......................... 87 Appendix D Installing Generic FF Devices..................

  • Page 5: Chapter 1 Introduction

    In addition, compared to other systems, the time between project start-up and an up-and- running wireless system is drastically reduced. Figure 1-1: Wireless Tank Gauging Network A. Temporary obstacle B. Permanent obstacle C. Emerson Wireless Gateway D. LAN ™ ™ E. Rosemount TankMaster F.

  • Page 6: Wirelesshart ® - The Industry Standard

    Introduction Reference Manual May 2019 00809-0100-5200 ® WirelessHART – the industry standard WirelessHART is the first simple, reliable and secure wireless communication standard for process monitoring and control applications (IEC 62591Ed. 1.0). Self-organizing adaptive mesh routing • No wireless expertise required, devices automatically find the best communication paths •...

  • Page 7: Manual Overview

    • References Network Planning • Scope • Design • Fortify Configuration • Configuration overview ™ • Emerson 775 Wireless THUM Adapter configuration • Repeater configuration Installation • Installation considerations • Mechanical installation • Electrical installation Commissioning • Starting up devices •...
  • Page 8 Introduction Reference Manual May 2019 00809-0100-5200 Troubleshooting • Exception Counter • Network Design • Communication • THUM Adapter • Gateway Reference Manual...

  • Page 9: Wireless Tank Gauging System Components

    It is available in two versions; “single tank” or “multiple tanks”. In a ™ wireless network, the 2410 is connected to an Emerson 775 Wireless THUM Adapter. The tank hub feeds power to the devices on the Tankbus and collects and calculates tank...
  • Page 10 1.4.3 Emerson 775 Wireless THUM Adapter The Emerson 775 Wireless THUM Adapter acts as a wireless data link between Rosemount ® 2410 Tank Hub and an Emerson Wireless Gateway in an IEC 62591 (WirelessHART network. It is powered by the tank hub via a 2-wire intrinsically safe fieldbus.

  • Page 11: Installation Procedure

    Reference Manual Introduction 00809-0100-5200 May 2019 Installation procedure Summary of wireless system installation procedure: Prerequisites Note The Network planning must be finished before starting the installation procedure. Procedure 1. Network planning (see Network Planning) 2. Preparations (see Preparations) 3. Configure THUM Adapter (see THUM Adapter configuration) a) Network ID and Join Key...

  • Page 12: References

    Rosemount 702 Wireless Discrete Transmitter Reference Manual 00809-0200-4702 ™ Emerson Wireless 775 THUM Adapter Mechanical Installation Drawing 9150070-981 ™ Rosemount 2410 Tank Hub to Emerson Wireless 775 THUM Adapter 9150070-991 Electrical Installation Drawing Single Tank with Emerson Wireless 775 THUM ™ Adapter Electrical 9240041-997...

  • Page 13: Chapter 2 Network Planning

    Reference Manual Network Planning 00809-0100-5200 May 2019 Network Planning Overview This section provides a brief overview of network planning and recommendations to ensure proper network performance. The network planning must be done before the wireless devices are installed. There are three fundamental design rules for designing a network: •...

  • Page 14: Scope

    Network Planning Reference Manual May 2019 00809-0100-5200 Scope 2.2.1 Define the network area Obtain a scaled drawing of the tank farm. An existing location plan or aerial picture can be used. The tank farm often has a natural organization that can be used for scoping networks. Wireless points are ideally organized by tank groups.

  • Page 15: Design

    Reference Manual Network Planning 00809-0100-5200 May 2019 Design There are three fundamental design rules: Rule of 5, Rule of 3, and Rule of 25%. The design rules are worked out to ensure a secure margin when implementing a wireless network. During commissioning the implementation of the design rules must be verified. Verify network design rules.
  • Page 16 Network Planning Reference Manual May 2019 00809-0100-5200 Figure 2-2: Rule of 3 A. Minimum 3 neighbors Rule of 25% Every wireless network with more than 5 devices should have a minimum of 25% of the devices within effective range of the gateway. Figure 2-3: Rule of 25% A.
  • Page 17 Reference Manual Network Planning 00809-0100-5200 May 2019 Figure 2-4: Incorrect Position of Gateway The update rate of the network depends on the depth of the network, i.e. the number of hops. The less hops in the network, the faster the update rate (see Figure 2-5).

  • Page 18: Fortify

    Network Planning Reference Manual May 2019 00809-0100-5200 Fortify 2.4.1 Stress testing Stress testing the network design by altering the effective range of devices is recommended to identify potential weaknesses in the network. To stress test the network, reduce the effective range of the devices in 10% increments. Then test the design rules against reduced effective ranges.

  • Page 19: Chapter 3 Configuration

    Reference Manual Configuration 00809-0100-5200 May 2019 Configuration Safety messages Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ).

  • Page 20: Configuration Overview

    Tank Gauging system, TankMaster communicates with the field devices on the Tankbus by using a wired connection to the 2410 Tank Hub. TankMaster also supports configuration of field devices in a Wireless system via a Emerson Wireless Gateway. Figure 3-1...
  • Page 21 In order to setup a wireless network, the THUM Adapters and repeaters need to be configured for communication with the Emerson Wireless Gateway. The configuration is done by using a wired connection via a HART modem. Once the THUM Adapter is online and connected to the Gateway, some configuration settings, such as update rate (burst rate) and sub-device type, can be changed via the wireless network.
  • Page 22 Configuration Reference Manual May 2019 00809-0100-5200 ® HART modem To configure the THUM Adapter, connect a HART modem in parallel with a resistor located in the THUM connection box as illustrated in Figure 3-2. See section HART Modem Connected to THUM Adapter to ensure proper wiring.

  • Page 23: Thum Adapter Configuration

    To access the THUM Adapter on the wired HART bus and configure Network ID and Join Key: Prerequisites The current Network ID and Join Key can be obtained from the Emerson Wireless Gateway’s web server. Follow the instructions in View Network ID and Join Key in Gateway.
  • Page 24 Configuration Reference Manual May 2019 00809-0100-5200 3. Enter First Address 0 and Last Address 16 to specify the address range for searching connected HART devices. Ensure that the Check 775 THUM default address 63 first check box is selected. This will ensure that TankMaster searches for the THUM also in case the default address is not within the specified address range.
  • Page 25 Reference Manual Configuration 00809-0100-5200 May 2019 6. Enter the same Network ID and Join Key as the Gateway for access to the wireless network. Need help? In case the Network ID and Join Key are unknown, see View Network ID and Join Key Gateway.
  • Page 26 Reference Manual May 2019 00809-0100-5200 View Network ID and Join Key in Gateway To view the current Network ID and Join Key you will need to log on to the Emerson Wireless Gateway’s integrated web server. Do the following: Procedure ®...
  • Page 27 Reference Manual Configuration 00809-0100-5200 May 2019 3.3.2 Identification Each THUM Adapter is connected to a Rosemount 2410 Tank Hub. It is recommended that the THUM and the 2410 Tank Hub are given the same HART Tag name, with different suffix. Procedure 1.
  • Page 28 Configuration Reference Manual May 2019 00809-0100-5200 3.3.3 Connected Sub-device In the 775 THUM Configuration pane in the Initial Wireless Configuration window, there is a drop-down list of pre-defined devices and settings. Procedure 1. From the drop-down list, select which device is connected to the THUM and best fits your application.
  • Page 29 Reference Manual Configuration 00809-0100-5200 May 2019 Sub-device Type Pre-configured Burst Message Variables Average Temperature, and 9 temperature element values 2410 Single Tank Hub Level, Level Rate, Vapor Pressure, Liquid Pressure, (LPG) Vapor Temperature, Average Temperature, and 10 temperature element values 2410 Multi Tank Hub (2 Level, Level Rate, FWL (Free Water Level), Vapor tanks)
  • Page 30 Configuration Reference Manual May 2019 00809-0100-5200 3.3.4 Advanced Configuration In the Advanced Configuration window you can customize burst message settings such as Update Rate and Tank Measurement Data (Variable 1 to 8). Prerequisites Note An update rate of 8 seconds is not recommended during configuration of field devices. Procedure 1.
  • Page 31 Reference Manual Configuration 00809-0100-5200 May 2019 Burst Message Update Rates and Commands The THUM transmits three burst messages, one message for the THUM (Message 0) and two messages for the Rosemount 2410 Tank Hub (Message 1 and Message 2, which are used for tank measurement data).

  • Page 32: Repeater Configuration

    Configuration Reference Manual May 2019 00809-0100-5200 Repeater configuration ® Any WirelessHART device can work as a repeater. To use a device only as a repeater, it is recommended to choose a device with a long life power module and an antenna suitable for the application (fortifying the network or bridging long distances).
  • Page 33 Reference Manual Configuration 00809-0100-5200 May 2019 4. Click the Start button. Now devices will appear as they are found on the HART bus. 5. In the Find Devices window, select the device to be used as a repeater and click the Initial Configuration button.
  • Page 34 Configuration Reference Manual May 2019 00809-0100-5200 Need help? If the Network ID and Join Key are unknown, follow the steps in View Network ID and Join Key in Gateway. 3.4.2 Identification Set Long Tag and (HART) Tag. See Identification for more information. Reference Manual...
  • Page 35 Configuration 00809-0100-5200 May 2019 3.4.3 Repeater settings To change the Update Rate you will need to log on to the Emerson Wireless Gateway's integrated web server. Do the following: Procedure ® 1. Open a standard web browser (typically Microsoft Internet Explorer).
  • Page 36 Configuration Reference Manual May 2019 00809-0100-5200 Reference Manual...

  • Page 37: Chapter 4 Installation

    Reference Manual Installation 00809-0100-5200 May 2019 Installation Safety messages Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ).

  • Page 38: Preparation Checklist

    Network ID and Join Key Note For connection of Rosemount 2410 Tank Hub to THUM adapter, verify that the Emerson Wireless 1420 Gateway firmware is minimum version 3.9.6 (for 3.x.x gateway) or 4.3.17 (for 4.x.x gateway). In case a firmware update is needed contact Emerson Automation Solutions/Rosemount Tank Gauging service department.

  • Page 39: Mechanical Installation

    00809-0100-5200 May 2019 Mechanical installation 4.4.1 Emerson 775 Wireless THUM Adapter Note Note serial number of each THUM Adapter and tank name. The serial number can be used to identify the THUM Adapters in the gateway. The serial number is found on the label attached to the THUM Adapter. For more...
  • Page 40 Installation Reference Manual May 2019 00809-0100-5200 The THUM Adapter shall be positioned vertically as shown in Figure 4-3. The THUM Adapter is recommended to be installed at a minimum of 2 m (6 ft.) above tank roofs, away from any large structure for optimal range performance. See the THUM Adapter Mechanical Installation Drawing (Document No.
  • Page 41 Reference Manual Installation 00809-0100-5200 May 2019 Mounting Kit The THUM Adapter is supplied with a mounting kit, which allows the THUM to be installed away from the Tank Hub at the best possible position on the tank roof. The THUM can be installed on a vertical or horizontal pipe or an angle bar, 25-50 mm (1-2 in.) in diameter, as shown in Figure 4-5.
  • Page 42 The gateway is recommended to be located in the tank area, where the maximum number of connections with wireless devices can be achieved. There are gateways that can be installed both indoors and outdoors. The Emerson Wireless 1420 Gateway is approved for installation in hazardous area Zone 2 Div II.
  • Page 43 Reference Manual Installation 00809-0100-5200 May 2019 4.4.3 Repeater Verify in the network diagram where the repeater shall be positioned. Install the repeater in a position which provides the best possible conditions for wireless communication according to the network planning. Repeaters are installed in a location where the maximum number of connections with wireless devices can be achieved, near the location that needs additional wireless connectivity.

  • Page 44: Electrical Installation

    Installation Reference Manual May 2019 00809-0100-5200 Electrical installation 4.5.1 Grounding Make sure the devices are grounded in accordance with national and local electrical codes. For further information, also see the electrical installation drawings listed in References. 4.5.2 Wiring ® HART Modem Connected to THUM Adapter Connect the HART modem in parallel with the resistor located in the THUM connection...
  • Page 45 Reference Manual Installation 00809-0100-5200 May 2019 ™ THUM Adapter Connected to Rosemount 2410 Tank Hub The THUM Adapter is powered by the tank hub. Figure 4-9: THUM Adapter Connection Box A B C D E 1 2 3 4 5 1 2 3 4 5 X2:4 IS I/O- X2:3 IS I/O+...
  • Page 46 All connections to the gateway can be made at the terminal block, which is located in the lower junction box section of the enclosure. See Figure 4-10 for the standard terminal block. Figure 4-10: Emerson Wireless Gateway Standard Terminal Block Diagram A. Case B. Not Used C. (Covered) D. (Secondary) E.
  • Page 47 Reference Manual Installation 00809-0100-5200 May 2019 Note Ensure only POE (Power Over Ethernet) devices are connected to the POE port. For further information see the Emerson Wireless 1420 Gateway Reference Manual. 4.5.3 Power supply Emerson Wireless Gateway The gateway is designed to be powered by 10.5 - 30 VDC at a current consumption of 250 Connect power supply to the positive (+) and negative (-) power terminals found on the left side of the terminal block.
  • Page 48 Installation Reference Manual May 2019 00809-0100-5200 701PBK Black Power Module Figure 4-12: SmartPower Long Life Power Module W A R N IN G Ris k of fire , Exp los ion or Sev ere Bur n Ha zar d. DO NO T Re cha rge , Dis ass em ble He at abo ve 100 C, Inc ine rate or Exp ose...
  • Page 49 Reference Manual Installation 00809-0100-5200 May 2019 Replace a power module To replace a power module, do the following: Prerequisites Be sure to follow local regulations regarding intrinsic safety when replacing the power module. Procedure 1. Open the power module cover by hand. Figure 4-13: How to Replace a Power Module A.
  • Page 50 Installation Reference Manual May 2019 00809-0100-5200 Reference Manual...

  • Page 51: Chapter 5 Commissioning

    Reference Manual Commissioning 00809-0100-5200 May 2019 Commissioning Safety messages Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ).

  • Page 52: Commissioning Introduction

    Log on to the Emerson Wireless Gateway’s integrated web server During the commissioning use the Emerson Wireless Gateway’s integrated web server. To log on to the Emerson Wireless Gateway’s integrated web server, do the following: Procedure ® 1. Open a standard web browser (typically Microsoft Internet Explorer).
  • Page 53 Reference Manual Commissioning 00809-0100-5200 May 2019 Figure 5-1: Emerson Wireless Gateway’s Integrated Web Server Need help? ™ For further instructions on how to log on to the Gateway, see the Emerson Wireless 1420 Gateway Reference Manual (Document No. 00809-0200-4420).

  • Page 54: Starting Up Devices

    Commissioning Reference Manual May 2019 00809-0100-5200 Starting up devices 5.3.1 Set Active Advertising mode Before powering up the devices, make sure the Gateway is in Active advertising mode. The Active advertising mode makes the network search for new devices, which makes the devices join the network faster.
  • Page 55 Reference Manual Commissioning 00809-0100-5200 May 2019 The Active advertising mode is now activated and will be deactivated after the duration time has passed. 4. Click on Home in the menu bar to get to the Overview page.
  • Page 56 Commissioning Reference Manual May 2019 00809-0100-5200 5.3.2 Starting the devices To start up the devices, use the following guidelines: • The gateway should be up and running before any wireless devices are powered • If any repeaters are included these shall be started up before the THUM Adapters •...

  • Page 57: Verify Network Device Connection

    Reference Manual Commissioning 00809-0100-5200 May 2019 Verify network device connection To verify device operation and connection to the network, do the following: Procedure 1. Log on to the gateway’s integrated web server. Click on Devices in the menu bar. 2. Verify that all wireless devices appear. A green check box indicates that the device is working properly.
  • Page 58 Commissioning Reference Manual May 2019 00809-0100-5200 Reference Manual...

  • Page 59: Verify Network Device Status

    Reference Manual Commissioning 00809-0100-5200 May 2019 Verify network device status When all devices have joined the network, the network device status must be verified. Verify the number of active neighbors, reliability, signal strength and path stability. To verify that all connected devices fulfill the network device status requirements, do the following: Prerequisites See the network device status requirements in...
  • Page 60 Commissioning Reference Manual May 2019 00809-0100-5200 Example “TK100_R2410” has three active neighbors meaning that there are three communication paths for the device (see Figure 5-3). Additionally the path stability is greater than 60% to all neighbors. There are four neighboring devices in the picture: •...

  • Page 61: Verify Network Design Rules

    Reference Manual Commissioning 00809-0100-5200 May 2019 Verify network design rules During the commissioning, make sure to verify the network design rules described in Design. The design rules are worked out to ensure a secure margin when implementing a wireless network. This will eliminate any potential pinch points or isolated devices. 5.6.1 Rule of 5 and Rule of 25% The network should have a minimum of 5 devices within effective range of the gateway.
  • Page 62 Commissioning Reference Manual May 2019 00809-0100-5200 5.6.2 Rule of 3 The wireless network should be designed for a minimum of three neighbors once commissioned. Verify that each device has at least two neighbors. Procedure 1. Go to System Settings → Network Statistics. A.

  • Page 63: View Network Live

    Reference Manual Commissioning 00809-0100-5200 May 2019 View network live AMS Wireless SNAP-ON After commissioning the wireless network, the optional software tool AMS Wireless SNAP- ON can be used to view the network diagram in live mode. All formed communication paths are shown in a graphical layout. Viewing the network diagram in live mode gives a good overall picture on how the mesh network is formed.
  • Page 64 Commissioning Reference Manual May 2019 00809-0100-5200 Reference Manual...

  • Page 65: Chapter 6 Tankmaster Setup

    TankMaster. The TankMaster setup can be summarized in the following steps: Prerequisites Prior to performing the TankMaster setup, ensure that the Emerson Wireless Gateway is properly wired and configured (see the Emerson Wireless Gateway Reference Manual, document no. 00809-0200-4420). Devices such as the Rosemount 2410 Tank Hub, the...
  • Page 66 3. Enter admin for User Name and default for the Password. Need help? For further instructions on how to log on to the Gateway, see the Emerson Wireless 1420 Gateway Reference Manual (Document No. 00809-0200-4420).
  • Page 67 May 2019 HartMaster protocol setup Procedure 1. In the Rosemount TankMaster WinSetup workspace window, open the Protocols folder. 2. Select the HartMaster 1.0 icon which represents the protocol to be configured. 3. Right-click and select Properties (or choose Protocols/Properties from the Service menu).
  • Page 68 The HartMaster protocol channel is now configured and activated for communication between TankMaster and devices connected via the WirelessHART ™ protocol such as the Emerson Wireless 775 THUM Adapter and the Emerson Wireless Gateway. This is indicated by the protocol channel icon in the Network Connections tree structure (in the left-hand part of the workspace).
  • Page 69 2. Click the right mouse button and select the Install New option. 3. In the Select Type list, select Device Type 1410/1420 Wireless Gateway. Use this for both Emerson Wireless 1410 Gateway and Emerson Wireless 1420 Gateway. 4. Enter a tag to be used for identification of the Gateway in TankMaster.
  • Page 70 TankMaster Setup Reference Manual May 2019 00809-0100-5200 Need help? You can find out which channels are enabled by opening the Protocols/HartMaster 1.0 folder in the TankMaster WinSetup workspace: 8. In the Communication window click the Next button to proceed. The Device List window will appear showing devices online in the network. The Device List window has several configuration options that you may use as described below.
  • Page 71 Reference Manual TankMaster Setup 00809-0100-5200 May 2019 10. In case you would like to change an existing Device Tag you can enter a new tag in the corresponding field. Example In this example, the tag for the 2410 Tank Hub was changed to TK100_R2410. 11.
  • Page 72 TankMaster Setup Reference Manual May 2019 00809-0100-5200 15. In the Subdevices pane you will find the devices selected in the Install column in the Device List window. Verify that the right devices appear in the list. 16. Click the Finish button to save the configuration and close the Summary window. Now the Gateway and the installed devices will appear in the TankMaster WinSetup workspace.
  • Page 73 Reference Manual TankMaster Setup 00809-0100-5200 May 2019 Procedure 1. Click the right mouse button on the Rosemount 2410 icon marked red and choose the Properties option. 2. Configure the Tank Database. Need help? See the Rosemount 2410 Reference Manual (Document No. 00809-0100-2410) ™...
  • Page 74 TankMaster Setup Reference Manual May 2019 00809-0100-5200 6. A red icon for a field device connected to the Tank Hub indicates that it needs to be configured. To configure a device, click the right mouse button and choose Properties. See the reference manual for further details on how to configure a particular device.
  • Page 75 Reference Manual TankMaster Setup 00809-0100-5200 May 2019 b) Follow the installation wizard. c) In the Select Devices window, choose the device to associate with the tank and click the “move right” arrow. 8. Continue the installation wizard. Need help? See the Rosemount Tank Gauging System Configuration Manual (Document No. 00809-0300-5100) for detailed information on how to install tanks in TankMaster WinSetup.
  • Page 76 All you need to do is locate the THUM adapter in the TankMaster workspace and configure the Device ID. Follow this procedure to replace an Emerson 775 Wireless THUM Adapter. Procedure 1. In the WinSetup workspace, click the right mouse button and select Properties.

  • Page 77: Appendix Ahartmaster Configuration

    Reference Manual HARTMaster Configuration 00809-0100-5200 May 2019 HARTMaster Configuration ® HART modem A HART modem is required for wired HART communication between TankMaster and connected devices. Supported HART modems are: ® ® • MACTek VIATOR HART RS-232 serial modem • MACTek VIATOR HART USB modem A.1.1 Protocol configuration for wired communication...
  • Page 78 HARTMaster Configuration Reference Manual May 2019 00809-0100-5200 4. Select the desired channel. Example In this example, HartMaster Channel 1 was chosen. 5. Click the Properties button to configure the protocol channel. 6. Select the Enable Channel check box. 7. Under Channel Type, select Wired. 8.
  • Page 79 Reference Manual HARTMaster Configuration 00809-0100-5200 May 2019...

  • Page 80: Gateway Communication

    3. Enter admin for User Name and default for the Password. Need help? For further instructions on how to log on to the Gateway, see the Emerson Wireless 1420 Gateway Reference Manual (Document No. 00809-0200-4420).
  • Page 81 A.2.2 HartMaster protocol setup Procedure 1. In the Rosemount TankMaster WinSetup workspace window, open the Protocols folder. 2. Select the HartMaster 1.0 icon which represents the protocol to be configured. 3. Right-click and select Properties (or choose Protocols/Properties from the Service menu).
  • Page 82 The HartMaster protocol channel is now configured and activated for communication between TankMaster and devices connected via the WirelessHART ™ protocol such as the Emerson Wireless 775 THUM Adapter and the Emerson Wireless Gateway. This is indicated by the protocol channel icon in the Network Connections tree structure (in the left-hand part of the workspace).

  • Page 83: Appendix B Device Identification

    Device Identification Device main label ™ The serial number can be used to identify the Emerson 775 Wireless THUM Adapter and field devices in the wireless network. This may be useful if the device has been commissioned without a configured HART tag. Once the device has been identified, a correct HART tag can be configured using TankMaster WinSetup configuration software.

  • Page 84: Serial Number In Tankmaster Winsetup

    Device Identification Reference Manual May 2019 00809-0100-5200 Serial number in TankMaster WinSetup To view the serial number in WinSetup, do the following: Procedure 1. Open the WinSetup program. 2. Right click on the Gateway icon, and select the Properties option. 3.

  • Page 85: Hart

    HART tags are automatically assigned to devices in the wireless network. For the Rosemount 2410 Tank Hub the default HART tag is given by “R2410-xxxxxxxxxx” where “x” is a text string including the Device ID. HART tags can be found in the Emerson Wireless Gateway Web Server.
  • Page 86 ® HART tags Reference Manual May 2019 00809-0100-5200 Figure C-4: Edited HART Tag / Device Tag Reference Manual...

  • Page 87: Connected Field Devices

    ® Reference Manual HART tags 00809-0100-5200 May 2019 Connected field devices Field devices connected to the 2410 Tank Hub via the Tankbus will automatically be assigned a HART Tag based on the default HART Tag for the 2410. This applies for devices ™...
  • Page 88 ® HART tags Reference Manual May 2019 00809-0100-5200 Reference Manual...

  • Page 89: Appendix D Installing Generic Ff Devices

    Reference Manual Installing Generic FF Devices 00809-0100-5200 May 2019 Installing Generic FF Devices Introduction Wireless devices which are fully supported by TankMaster can be installed in WinSetup as level devices or Auxiliary Tank Devices (ATD) . For these devices output variables are automatically mapped to the appropriate tank measurement variables such as Level, Average Liquid Temperature etc.

  • Page 90: Installation Procedure

    Installing Generic FF Devices Reference Manual May 2019 00809-0100-5200 Installation procedure ™ The following example shows how to configure a wireless Rosemount 644 temperature transmitter for average temperature on tank no. 3. The tank will be designated TK-3. Procedure ™ 1.
  • Page 91 Reference Manual Installing Generic FF Devices 00809-0100-5200 May 2019 3. Click the Advanced Configuration button in case you need to add a variable. 4. Verify that the device appears on the Tankbus. Open the Device Live List and find the Device No. for the particular device. Example In the example below the Device Live List shows that the device is assigned No.
  • Page 92 Installing Generic FF Devices Reference Manual May 2019 00809-0100-5200 6. Ensure that the Level Address and ATD Address fields are properly configured for each tank position 7. Verify that measurement values are transmitted from the connected device (644 transmitter) to the tank hub by viewing the appropriate Rosemount 2410 Tank Hub input registers.
  • Page 93 Reference Manual Installing Generic FF Devices 00809-0100-5200 May 2019 8. Open the View Holding Registers window for the Rosemount 2410 to map the 644 transmitter variable to the appropriate tank measurement variable. This means that we will tell the tank hub which measurement variable in the temperature transmitter to use for the desired tank measurement variable, in this case the Average Liquid Temperature.
  • Page 94 Installing Generic FF Devices Reference Manual May 2019 00809-0100-5200 Figure D-1: Mapping the Rosemount 644 Transmitter Measurement Values A. Tank Measurement Variable (Tmv)=Liquid Average Temperature B. Map measurement value to tank no. 3 C. Collect temperature value from transmitter variable 51=Temp_1 D.
  • Page 95 Reference Manual Installing Generic FF Devices 00809-0100-5200 May 2019 Example 11. Now install tank TK-3 in the WinSetup workspace. Click the right mouse button on the Tanks folder and choose the New option. 12. Choose the desired tank type, for example Fixed Roof or any other appropriate tank type.
  • Page 96 Installing Generic FF Devices Reference Manual May 2019 00809-0100-5200 14. Choose the tank hub slave position that matches the tank number. Example In this example we will choose slave position 3. 15. Click the right arrow to move the selected slave position to the Selected pane. 16.
  • Page 97 Reference Manual Installing Generic FF Devices 00809-0100-5200 May 2019...
  • Page 98 Installing Generic FF Devices Reference Manual May 2019 00809-0100-5200 D.2.1 FF Device Input Registers Table D-1: FF Device Input Registers Device No. Name Input Register Definition TV1_Value 41000 Device 1 TV1 value TV1_Type 41002 Device 1 TV1 type TV1_Unit 41003 Device 1 TV1 unit TV1_Status 41004...
  • Page 99 Reference Manual Installing Generic FF Devices 00809-0100-5200 May 2019 Table D-1: FF Device Input Registers (continued) Device No. Name Input Register Definition TV1_Value 43800 See Device 1 TV1_Value 44000 Device 16 TV1 value TV1_Type 44002 Device 16 TV1 type TV1_Unit 44003 Device 16 TV1 unit TV1_Status...
  • Page 100 Installing Generic FF Devices Reference Manual May 2019 00809-0100-5200 D.2.2 Holding Registers You can map up to ten tanks and for each tank there are six tank measurement variables available for the desired transmitter variables. The Holding Registers are listed in Table D-2.
  • Page 101 Reference Manual Installing Generic FF Devices 00809-0100-5200 May 2019 Table D-2: Mapping of Tank Measurement Variables to Transmitter Variable (continued) Tank No. Holding register Definition Map7_TmvType_TK2 3524 See Map 1 Map8_TmvType_TK2 3528 See Map 1 Map9_TmvType_TK2 3532 See Map 1 Map10_TmvType_TK2 3536 See Map 1...
  • Page 102 Installing Generic FF Devices Reference Manual May 2019 00809-0100-5200 Reference Manual...

  • Page 103: Appendix E Troubleshooting

    A wireless device is offline • Verify that all wireless devices are communication error online Incorrect configuration of • Re-configure the THUM Adapter. See Emerson 775 Wireless How to verify correct sub-device. ™ THUM Adapter Incorrect configuration of • Update configuration. See...
  • Page 104 Troubleshooting Reference Manual May 2019 00809-0100-5200 4. Choose the State option to find out which device that is not properly communicating on the HARTMaster channel. 5. Expand the Devices folder. 6. Click the right mouse button on the THUM Adapter that the failing device is connected to.
  • Page 105 12. Verify that the exclamation marks on the HARTMaster channel icon and device icons disappear after 5-10 minutes. An exclamation mark will be displayed on the device icon if the Emerson Wireless Gateway responds to requests from TankMaster with ‘ACK’ (acknowledge) messages for more than 15 minutes.
  • Page 106 Troubleshooting Reference Manual May 2019 00809-0100-5200 E.1.2 How to disable parameters not burst by the generic wireless device In order to avoid requests by TankMaster for data that is not burst by the field device, you will have to disable parameters that are not used. To configure a generic wireless device ™...

  • Page 107: Network Design

    Reference Manual Troubleshooting 00809-0100-5200 May 2019 Network design Check the following to find out if there are any network design related issues. Table E-2: Network Design Related Issues Symptom Possible cause Action Unstable communication with Network design rule 5 is not •...

  • Page 108: Thum ™ Adapter

    Tank measurement variables are • Check the THUM configuration. Ensure that the correct not presented for some tanks sub-device setting is used. See Connected Sub-device. For more information see the Emerson 775 Wireless THUM Adapter Reference Manual (Document No. 00809-0100-4075). Reference Manual...

  • Page 109: Gateway

    Reference Manual Troubleshooting 00809-0100-5200 May 2019 Gateway Check the following to find out possible problems with the Gateway. Table E-4: Troubleshooting the Gateway Symptom Action Web browser returns page not • Use the supplied crossover cable to connect the Gateway and found PC/Laptop •...
  • Page 110 HARTMaster communication with Gateway Configuration) in TankMaster • Verify Port number (see HARTMaster Configuration) • Verify that Hart IP is enabled (see HARTMaster Configuration) For more information see the Emerson Wireless 1420 Gateway Reference Manual (Document No. 00809-0200-4420). Reference Manual...
  • Page 111 Reference Manual 00809-0100-5200 May 2019...
  • Page 112 Linkedin.com/company/Emerson-Automation-Solutions © 2019 Emerson. All rights reserved. Twitter.com/Rosemount_News Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a Facebook.com/Rosemount trademark and service mark of Emerson Electric Co. Rosemount is mark of one of the Youtube.com/user/RosemountMeasurement...

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