Speed Shifter Assembly & Mounting - Mahindra Jivo 245 DI Service Manual

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1
2
3
4
Insert the gear shifter (G) followed by
assembly (S) of speed shifter lever and ball
pivot gear shifter in speed shifter housing
TRANSMISSION MAIN LINE ASSEMBLY
SPEED SHIFTER ASSEMBLY & MOUNTING
A s s e m b l e
outer
cam
Link
(C)
and
shaft
speed shift-
ing (S) lock-
ing it with
roll pin (R)
NOTE-
Ensure
free
r o t a t i o n
of
shaft
Take
upper
Gear shifter
on
lever
and
then
assemble the
ball
pivot
(B)
on
le-
ver (L) and
lock
both
with
roll
pin
(R).
Take
speed
shifter hous-
ing (H) and
(S) in hous-
ing
(Hpress
oil seal (O)
in
it.Insert
the
shaft
gate
shifter
with
spac-
er stopper ).
5
6
7
8
Insert
the
ing
dowel
Mount shifter sub assy with 515 sealant &
tight it with 4 bolts (B). torque (60-70Nm)
Insert Circlip
internal
(C)
with straight
circlip
plier.
Insert Coni-
cal spring (S).
Insert
the
Circlip
In-
ternal
(C)
in
dropbox
Cover drop-
box
upper
open
end
&
shifter
lever
with
r u b b e r
b o o t ( R ) .
Fix it with
h
o
s
clip (h) on
lever & on
dropbox with
hose clip (H).
Insert
the
spring bias (S)
on shaft and
Fit cam link
inner (L) with
roll pin (R)
shifter
mount-
(D)
on
housing.
49
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