Automatic Transmission; Transfer Case; Drain, Filter Change, Band Adjustment And Fill - Dodge D150 1990 Service Manual

Rear wheel drive ram truck
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LUBRICATION AND MAINTENANCE
AUTOMATIC TRANSMISSION
CHECK
FLUID
LEVEL
T h e
f l u i d
level
i n t h e automatic
transmission
should be checked when performing other underhood
services. Operation w i t h a n improper f l u i d level w i l l
greatly reduce t h e life of the transmission and f l u i d .
W h e n t h e f l u i d level is checked, especially o n vehi-
cles operated under conditions of severe service, t h e
condition o f t h e f l u i d should be observed. I f severe
d a r k e n i n g o f the f l u i d , accompanied b y a strong odor
is noted, t h e f l u i d and f i l t e r should be changed a n d
the bands adjusted. A physical change i n t h e f l u i d ,
such as t h i s , m a y be the result of overheating.
To check t h e automatic transmission
fluid
level,
the f o l l o w i n g procedure m u s t be used:
(1) Vehicle m u s t be on level ground.
(2) E n g i n e should be r u n n i n g a t idle speed.
(3) A p p l y p a r k i n g brake.
(4) Place gear selector m o m e n t a r i l y i n each gear
position, ending w i t h t h e lever i n N (neutral).
(5) Remove dipstick, wipe clean a n d determine i f
f l u i d is hot or w a r m . Hot f l u i d is approximately 82°C
(180°F) w h i c h is t h e n o r m a l operating
temperature
after t h e vehicle has been d r i v e n a t least 24 k m (15
miles). T h e f l u i d cannot comfortably be h e l d between
the finger tips. W a r m is w h e n fluid is between 29°-
52°C (85°-125°F).
(6) W i p e dipstick clean, insert u n t i l cap seals. Re-
move t h e dipstick and note t h e reading.
(a) I f the fluid is hot, t h e reading should be i n
the crosshatched area m a r k e d O K .
(b) I f the fluid is w a r m , t h e fluid level should
be between t h e t w o dimples.
(7) I f the fluid level checks low, add sufficient
fluid
to b r i n g t h e level to w i t h i n t h e m a r k s indicated for
the appropriate temperature. I t is i m p o r t a n t proper
l u b r i c a n t i s used i n t h e transmission. M O P A R A T F
P L U S (Automatic
Transmission F l u i d Type 7176)
should be used. Dextron I I automatic transmission
fluid should be used only i f the recommended fluid is
not available.
(8) To prevent d i r t and water f r o m e n t e r i n g t h e
transmission after checking or
fluid
replacement,
make c e r t a i n t h a t the dipstick cap is seated properly.
CAUTION: Do not overfill the transmission.
SPECIAL
ADDITIVES
Chrysler Motors does not recommend t h e addition
of a n y special additives to t h e transmission other
t h a n special dyes to aid i n detecting fluid leaks.
The use o f transmission sealers should be avoided
since they m a y adversely affect t h e seals.
DRAIN, FILTER
CHANGE, BAND
ADJUSTMENT
AND
FILL
Change the automatic transmission fluid a n d f i l t e r
and adjust t h e bands a t t h e f o l l o w i n g i n t e r v a l s ( F i g .
6).
NORMAL
USAGE
WAGON
NO SERVICE REQUIRED
NORMAL
USAGE
VAN
60 000 km (37,500 miles)
LIGHT DUTY CYCLE
NORMAL
USAGE
VAN
38 000 km (24,000 miles)
HEAVY DUTY CYCLE
SEVERE
USAGE
VAN/
WAGON
19 200 km (12,000 miles)
J9000-55
Fig. 6 Automatic Transmission—Service
Intervals
I f the transmission is disassembled for a n y reason,
the fluid and f i l t e r should be changed a n d t h e bands
adjusted (see Group 2 1 , Transmission for service pro-
cedures).
Trucks do n o t have a torque converter d r a i n p l u g .
No attempt should be made t o d r a i n t h e converter.
Refer to Group 2 1 , Transmission for t h e proper
D r a i n and Refill procedures.
TRANSFER CASE
FLUID LEVEL
CHECK
W i t h vehicle i n level position remove f i l l e r p l u g
(Fig. 7 or 8), and check fluid level. I f level i s below
bottom of f i l l e r p l u g hole, add sufficient l u b r i c a n t t o
restore level to bottom o f f i l l e r hole.
Fig. 7 HP241 Transfer Case Drain and Fill Locations
DRAIN AND FILL
The transfer case should be drained and f i l l e d a t 58
000 k m (36,000 miles) Heavy D u t y Cycle or 60 000
k m (37,500 miles) L i g h t D u t y Cycle. Refer t o Group
2 1 , Transmission for t h e proper procedures.

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