Booster Installation; Brake Pedal Removal/Installation - Dodge D150 1990 Service Manual

Rear wheel drive ram truck
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BRAKES
5 - 21
(5) Slide booster away f r o m dash and out of engine
compartment.
(6) I f booster is t o be replaced, remove
booster
check valve and seal.
BOOSTER INSTALLATION
(1) I f new booster i s being i n s t a l l e d , transfer check
valve a n d seal to n e w booster.
(2) A l i g n and position booster o n dash panel.
(3) I n s t a l l locknuts o n booster m o u n t i n g studs fin-
ger t i g h t .
(4) I n s t a l l booster push rod on brake pedal p i n and
secure t h e rod w i t h a n e w r e t a i n i n g clip.
(5) T i g h t e n the booster locknuts t o 25 N*m (220 i n -
lbs) torque.
(6) I n s t a l l master cylinder on booster. T h e n i n s t a l l
and t i g h t e n cylinder m o u n t i n g nuts to 19-23 N * m
(170-200 in-lbs) torque.
(7) Connect v a c u u m hose t o booster check valve.
BRAKE PEDAL REMOVAL/INSTALLATION
(1) Disconnect booster push r o d from pedal.
(2) Remove screw a t t a c h i n g pedal shaft to brake
support.
(3) Slide shaft o u t o f support a n d remove brake
pedal.
(4) L u b r i c a t e pedal shaft a n d shaft bore i n pedal
w i t h Mopar multi-purpose grease.
(5) Position pedal i n support a n d slide pedal shaft
into place.
(6) Secure pedal shaft w i t h r e t a i n i n g screw.

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