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Technical Data - Tightening Torques For Chassis - KTM 990 Adventure USA 2012 Setup Instructions

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TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS

Screw, side stand switch
Screw, cable guide, wheel speed sen-
sor, rear
Screw, filler cap
Screw, foot brake lever stub
Screw, fuel level indicator
Screw, wheel speed sensor bracket,
front
Spoke nipple
Nut, ABS unit fixation
Nut, positive terminal extension
Nut, tail light
Remaining chassis nuts
Remaining chassis screws
Screw connection, wheel speed sensor,
front
Screw, brake line holder on bottom
triple clamp
Screw, cable/line guide at top triple
clamp
Screw, chain guide
Screw, chain sliding guard
Screw, exhaust pipe bracket
Screw, foot brake cylinder
Screw, front brake disc
Screw, fuel pump
Screw, fuel tap
Screw, heat guard on manifold
Screw, magnetic holder on side stand
Screw, rear brake disc
Screw, wheel speed sensor, rear
Nut, manifold on cylinder head
Remaining chassis nuts
Remaining chassis screws
Screw, bottom triple clamp
Screw, crash bar
Screw, exhaust clamp
Screw, foot brake lever
Screw, fork stub
Screw, front brake caliper
Screw, fuel tank
Screw, handlebar clamp
Screw, ignition lock (ratchet screw)
Screw, rear footrest bracket
Screw, spring holder on side stand
bracket
Screw, steering stem
Screw, top triple clamp
Screw, underride guard
Engine carrying screw
Remaining chassis nuts
Remaining chassis screws
M4
M5
M5
M5
M5
M5
M5
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M10
M10
M10
2 Nm (1.5 lbf ft)
3 Nm (2.2 lbf ft)
5 Nm (3.7 lbf ft)
6 Nm (4.4 lbf ft)
3 Nm (2.2 lbf ft)
4 Nm (3 lbf ft)
5 Nm (3.7 lbf ft)
8 Nm (5.9 lbf ft)
4 Nm (3 lbf ft)
8 Nm (5.9 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
6 Nm (4.4 lbf ft)
8 Nm (5.9 lbf ft)
8 Nm (5.9 lbf ft)
6 Nm (4.4 lbf ft)
6 Nm (4.4 lbf ft)
12 Nm (8.9 lbf ft)
10 Nm (7.4 lbf ft)
14 Nm (10.3 lbf ft)
6 Nm (4.4 lbf ft)
6 Nm (4.4 lbf ft)
8 Nm (5.9 lbf ft)
6 Nm (4.4 lbf ft)
14 Nm (10.3 lbf ft)
8 Nm (5.9 lbf ft)
Tightening sequence:
Tighten the nuts evenly. Do
not bend the metal.
25 Nm (18.4 lbf ft)
25 Nm (18.4 lbf ft)
15 Nm (11.1 lbf ft)
15 Nm (11.1 lbf ft)
8 Nm (5.9 lbf ft)
20 Nm (14.8 lbf ft)
15 Nm (11.1 lbf ft)
25 Nm (18.4 lbf ft)
15 Nm (11.1 lbf ft)
20 Nm (14.8 lbf ft)
25 Nm (18.4 lbf ft)
25 Nm (18.4 lbf ft)
20 Nm (14.8 lbf ft)
20 Nm (14.8 lbf ft)
25 Nm (18.4 lbf ft)
45 Nm (33.2 lbf ft)
45 Nm (33.2 lbf ft)
45 Nm (33.2 lbf ft)
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
®
Loctite
243™
11

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