Carrier AquaEdge 19XR Start-Up, Operation And Maintenance Instructions Manual page 99

Two-stage semi-hermetic centrifugal liquid chillers with pic 5 controls and hfc-134a 50/60 hz
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Abbreviations and explanations,
Bearing and gear maintenance,
Bearings,
8
Bolt torque requirements,
14
Chiller
Components,
6
Dehydration,
18
Familiarization,
4
Identification,
5
Information nameplate,
4
Leak test,
16
Limited shutdown, operation after,
Operating condition, checking,
Preparing for start-up,
31
Replacement parts, ordering,
Starting,
31
Stopping,
31
Tightness, checking,
13
Cold weather operation,
32
Compressor
Assembly torques,
69
Bearing and gear maintenance,
Description,
4
Fits and clearances,
66
Condenser
Description,
4
Control Panel
Description,
4
Inspecting,
39
Controller identification, modifying,
Controls
Description,
11
PIC 5 system components,
11
Powering up,
19
Cooler
Description,
4
Display messages, checking,
43
Economizer
Damper valve,
40
Description,
4
Float system,
40
Equipment required,
13
Extended shutdown
Preparing for,
31
Operation after,
32
Field set up and verification,
22
Gasketed joints, tightening,
13
Guide vanes
Checking,
37
Operation, manual,
32
Heat exchanger tubes and
flow devices, maintenance,
41
Heat exchanger refrigerant charge,
High altitude locations,
47
Initial start-up,
30
Initial start-up checklist,
CL-1
Inspecting equipment,
42
Instructing customer operator,
Job data required,
13
Job site parameters,
21
Leak test procedures (chart),
15
Limited shutdown, operation after,
Local start/stop control,
11
Login/logout,
20
Lubrication control,
12
Lubrication cycle,
8
Lubrication system, checking,
Machine identification,
22
Maintenance
General,
36
Scheduled,
39
Summary and log sheets,
96
Weekly,
39
Motor and oil cooling cycle,
8
Motor rotation, checking,
30
Oil changes,
4
Oil charge,
41
Oil circuit valves, opening,
Oil filter, changing,
Oil heater, checking,
Oil pressure and compressor
stop, checking,
Oil pump,
Oil reclaim filter,
Oil reclaim system,
Oil recovery,
Oil specification,
31
Operating instructions,
30
Operator duties,
Passwords,
42
Physical data,
PIC 5
Screen and menu reference,
System components,
Piping
Inspecting before start-up,
Maintenance,
41
Pressure transducers
Calibration,
Checking,
Recalibrating,
Pumpdown/lockout,
Pumpout and refrigerant transfer,
Pumpout unit
21
Maintenance,
Operating,
Quick test
Perform,
Use in troubleshooting,
Refrigerant
Adding,
Adjusting charge,
Charging into chiller,
Filter,
40
Float system, inspecting,
Leak rate,
Leak testing,
Properties,
Testing after service, repair,
or major leak,
Tracer,
Trimming charge,
Refrigeration cycle,
Refrigeration log,
Relief valves
Checking before start-up,
Maintenance,
27
Replacement parts, ordering,
Running system, checking,
Safety considerations,
Schedule, inputting local occupied,
Sensor accuracy, checking,
30
Service configurations, inputting,
Service ontime,
Service tables, configuring,
Set points, inputting design,
31
Shipping packaging, removing,
Shutdown
After extended,
After limited,
Local (with HMI),
39
Preparation for extended,
Software configuration,
Standing vacuum test,
Starter
Free-standing, description,
Mechanical, checking,
Solid-state, description,
Solid-state, checking,
Starting equipment,
INDEX
40
19
13
39
19
30
9
40
8
8
40
31
31
20
47
91
11
18
41
47
47
42
47
32
42
34
24
47
37
37
24
40
37
37
36
37
16
39
7
32
18
41
42
31
2
20
46
20
39
21
20
13
32
31
12
31
19
16
4
19
10
19
10, 42
99
Start-Up
Accidental, preventing,
30
Before initial,
13
Chiller dehydration,
18
Controls, powering up,
19
Control test (quick test),
24
Equipment required,
13
Field set up and verification,
Gasketed joints, tightening,
13
Initial,
30
Inspecting water piping,
18
Job data required,
13
Leak test,
16
Oil charge,
19
Oil circuit valves, opening,
13
Oil heater, checking,
19
Refrigerant, charging into chiller,
Relief valves, checking,
18
Schedule, inputting local occupied,
Service configurations, inputting,
Set points, inputting design,
Shipping packaging, removing,
Software configuration,
19
Standing vacuum test,
16
Starter, checking,
19
Timing sequence,
12
Tracer,
16
Wiring, inspecting,
18
Start-up/shutdown/recycle sequence,
Surge prevention,
22
System components,
4
Temperature sensors, checking,
Thermistor temperature vs.
resistance/ voltage drop (C)
Thermistor temperature vs.
resistance/ voltage drop (F)
44
Time and date, inputting,
21
Troubleshooting guide,
43
VFD, free-standing,
10
Water
Leaks,
42
Treatment,
42
Weights
Component,
66
Compressor and motor (50 Hz),
Compressor and motor (60 Hz),
Economizer,
54
Heat exchanger (English),
49, 51
Heat exchanger (SI),
50, 53
Marine waterboxes, 150 psig
(English),
54, 55
Marine waterboxes, 1034 kPa (SI),
Marine waterboxes, 300 psig
(English),
55, 56
Marine waterboxes, 2068 kPa (SI),
Waterbox cover (English),
62, 64
Waterbox cover (SI),
63, 65
Wiring
Bearing sensors,
46
CCN for multiple chillers,
95
Control panel bottom layer,
70
Control panel IOB layer,
70
Free-standing starter field wiring,
Free-standing VFD field wiring,
HMI panel,
69
IOB 1,
85
IOB 2,
86
IOB 3,
87
IOB 4,
88
Inspecting,
18
Pumpout unit schematic,
34
SAIA control board,
84
Starter,
89
22
24
20
20
20
13
11
43
45
57, 60
58, 61
54, 56
55, 56
72
74

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