Page 1 Portable Manual iR6570/5570 Series Feb 22 2005...
Page 3 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. 　In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Page 7: Table Of Contents
Contents Contents Chapter 1　Maintenance and Inspection 1.1 Periodically Replaced Parts..........................1- 1 1.1.1Outline ................................. 1- 1 1.1.2Reader Unit..............................1- 1 1.1.3Printer Unit ..............................1- 1 1.2 Durables and Consumables ..........................1- 3 1.2.1Outline ................................. 1- 3 1.2.2Reader Unit..............................1- 3 1.2.3Printer Unit ..............................
Page 8 Contents 2.3.5When Replacing the Reading Glass ......................2- 29 2.3.6When Replacing the Scanning Lamp ......................2- 29 2.3.7When Replacing the Inverter PCB ......................2- 29 2.4 Laser Exposure System............................ 2- 31 2.4.1When Replacing the Scanner Unit......................2- 31 2.5 Image Formation System..........................2- 32 2.5.1Outline of the Charging Wire ........................
Page 9 Contents 4.1 Common Settings .............................. 4-1 4.2 Timer Settings ..............................4-4 4.3 Adjustment/Cleaning............................4-5 4.4 Report Output ..............................4-6 4.5 System Control Settings ............................ 4-7 4.6 Copier Specifications ............................4-10 4.7 Transmission/Reception Settings ........................4-11 4.8 Box Settings ..............................4-14 4.9 Printer Settings ..............................
Page 10 Contents 5.6.1.1 COPIER List ............................ 5- 100 5.7 COUNTER (Counter Mode).......................... 5- 103 5.7.1 COPIER..............................5- 103 5.7.1.1 COPIER List ............................ 5- 103 Chapter 6　Outline of Components 6.1 Clutch/Solenoid ..............................6- 1 6.1.1Clutches and Solenoids..........................6- 1 6.2 Motor ................................. 6- 4 6.2.1Motors................................
Page 11: Chapter 1　Maintenance And Inspection
Chapter 1　Maintenance and Inspection...
Page 13 Contents Contents 1.1 Periodically Replaced Parts..........................1-1 1.1.1 Outline ................................. 1-1 1.1.2 Reader Unit..............................1-1 1.1.3 Printer Unit ..............................1-1 1.2 Durables and Consumables ..........................1-3 1.2.1 Outline ................................. 1-3 1.2.2 Reader Unit..............................1-3 1.2.3 Printer Unit ..............................1-3 1.3 Scheduled Servicing Basic Procedure ........................ 1-6 1.3.1 Scheduled Servicing Basic Procedure ......................
Page 15: Periodically Replaced Parts
Chapter 1 1.1 Periodically Replaced Parts 1.1.1 Outline 0009-5822 iR5570 / iR6570 Some parts of the machine must be replaced on a periodical basis for the machine to maintain a specific level of performance. They must be replaced regardless of the presence/absence of external changes or damage, as the performance of the machine will be considerably affected once they fail.
Page 16 As of December 2004 Part name Part No. Q'ty Life Remarks thermistor unit FK2-0809-000 500,000 Main thermister + shutter thermister Sub thermistor FM2-4161-000 500,000 Primary charging wire FF5-6883-000 500,000 Strengthened polish cleaner 1 type (blue) Primary charging wire FF5-6884-000 500,000 Strengthened polish cleaner 2 type (blue)
Page 17: Durables And Consumables
Chapter 1 1.2 Durables and Consumables 1.2.1 Outline 0009-5829 iR5570 / iR6570 Some parts of the machine may have to be replaced once or more over the period of machine warranty because of wear or damage. Replace them as needed by referring to the table of estimated lives (expressed in terms of the number of prints they make).
Page 18 As of December 2004 Part name Part No. Life Remarks Developing assembly roll FB6-6569-000 1,000,00 Cleaner separation claw FB2-6899-000 500,000 Cleaning blade FA9-3995-000 1,000,00 Both edges are used; each for 500,000; apply toner upon replacement Primary corona assembly FM2-3069-000 1,000,00 Transfer/separation corona FG6-5911-000 1,000,00...
Page 19 As of December 2004 Part name Part No. Life Remarks Pickup/feeding roller FB1-8581-000 120,000 Real use number of (manual feed roller) sheets Separation roller (manual FB5-0873-000 120,000 Real use number of feed tray) sheets *1 As the fixing roller is used more and more, its surface tends to become discolored because of heat.
Page 20: Scheduled Servicing Basic Procedure
Chapter 1 　 1.3 Scheduled Servicing Basic Procedure 1.3.1 Scheduled Servicing Basic Procedure 0009-5839 iR5570 / iR6570 - As a rule, provide scheduled servicing every 250,000 prints. - Check with the Service Book before setting out for a scheduled service visit, and take parts for which replacement is expected.
Page 21: 2Periodical Servicing Chart Reader Unit
Chapter 1 - If you need to dispose of the waste toner, be sure to do so in strict accordance with the regulations imposed by the local authorities. - Do not dispose of waste toner in a fire. Doing so may cause an explosion. 5) Clean the copyboard glass and the reading glass.
Page 22: 3Periodical Servicing Chart Printer Unit
Chapter 1 　 Original Copyboard glass clean exposure system ADF reading glass clean Scanner rail clean/lubricate Silicone oil (FY9-6011) Scanner mirror clean (No.1 through No.3 mirrors) Reflecting plate clean 1.3.3 Periodical Servicing Chart Printer Unit 0009-6008 iR5570 / iR6570 Do not use solvents or oils other than those indicated. T-1-5 Intervals Upon...
Page 23 Intervals Upon every every Unit name Part Remarks every install 250,00 1,000,0 500,000 ation Charging Charging wire Clean Replace After replace ment, assembly (primary, pre- execute wire transfer, cleaning 5 times. transfer / separation) Charging wire Replace Replace with (primary, charging wire pretransfer, simulta neously.
Page 24: 4Points To Note For Periodical Servicing
Chapter 1 　 Intervals Upon every every Unit name Part Remarks every install 250,00 1,000,0 500,000 ation Developing Developing Inspect assembly cylinder Developing Clean assembly roll Anti stray toner Clean sheet Cleaner Side scraper Clean toner bottle dish Clean Fixing Inlet guide Clean assembly...
Page 25 Chapter 1 - Make a thorough check of the block (front, rear) for melting by leakage, deformation by heat, cracking, discoloration (yellowing). If a fault is found, replace the part with a new one immediately. - Check the block (front, rear) including its inside. - Do not use a cloth on which metal powder is found.
Page 26: Cleaning
Chapter 1 　 1.4 Cleaning 1.4.1 Cleaning the Primary Anti-Stray Sheet 0009-5635 iR5570 / iR6570 1) Remove the process unit. 2) Remove the two screws [1], and remove the potential sensor rail stay [2]. F-1-2 3) Clean the primary anti-stray sheet [1]. F-1-3 1.4.2 Cleaning the Developing Anti-Stray Sheet 0009-5629...
Page 27: 4Cleaning The Photosensitive Drum
Chapter 1 1) Remove the cleaning blade. 2) Remove any paper lint collecting at the tip of the side scarper (A, i.e., between magnet roller and toner guide roller) using tweezers or the like. 3) Remove the toner from the surface of the magnet roller. (Roll paper into a U to scoop it up.) Remove waste toner 4 to 8mm (front)
Page 28 Chapter 1 　 Do not rotate the magnet roll during work. Otherwise, waste toner may fall through the cleaner assembly. 1) Slide out the process unit. 2) Take out the photosensitive drum. 3) Moisten lint-free paper [1] with 5 to 10 cc of alcohol [2]; then, pour 0.2 to 0.3 g of drum cleaning powder (CK- 0429) [3] on the lint-free paper.
Page 29 50 to 100 mm F-1-8...
Page 31: Chapter 2　Standards And Adjustments
Chapter 2　Standards and Adjustments...
Page 33 Contents Contents 2.1 Image Adjustment Basic Procedure ........................2-1 2.1.1 Making Pre-Checks ............................. 2-1 2.1.2 Making Checks on the Printer Unit (1/2) ....................2-2 2.1.3 Making Checks on the Printer Unit (2/2) ....................2-4 2.1.4 Making Checks on the Reader Unit ......................2-6 2.1.5 Checking the Potential System........................
Page 34 Contents 2.7.4 When Replacing the Main Controller PCB ....................2-48 2.8 Pickup/Feeding System ............................ 2-49 2.8.1 Orientation of the Deck/Cassette Pickup Roller ..................2-49 2.8.2 Orientation of the Separation Roller......................2-49 2.8.3 Orientation of the Feeding Roller of the Deck/Cassette Pickup ............... 2-50 2.8.4 Adjusting the Pressure of the Separation Roller of the Deck/ ..............
Page 35: Image Adjustment Basic Procedure
Chapter 2 2.1 Image Adjustment Basic Procedure 2.1.1 Making Pre-Checks 0008-7909 iR5570 / iR6570 Points to Note When Making a Check on the Printer Side The machine's potential control mechanisms consist of those for copier image output and those for printer (PDL) image output, and permit independent adjustment of service mode potential control parameters.
Page 36: 2Making Checks On The Printer Unit (1/2)
Chapter 2 　 <Pre-Checks> Clean the following: 1. primary charging assembly grid wire 2. primary charging wire 3. pre-transfer charging wire 4. transfer charging wire Check the following: [1] height of the charging wire If the fault is in the copier image, If the fault is in the printer image, Using the NA3 chart, make 2 copies Generate several prints each of...
Page 37 Chapter 2 <Checking Images> <Checking the Density Slope> Checking Halftone Images Are there vertical Generate a halftone image. lines in the image? Is there a difference in density between Clean the following; also check front and rear? for foreign matter: 1.
Page 38: 3Making Checks On The Printer Unit (2/2)
Chapter 2 　 <Checking fro Fogging> Generate a blank print. Is it foggy? Check the following readings (VD target value) in service mode: COPIER>DISPLAY>DPOT>VDM (for copier image) COPIER>DISPLAY>DPOT>VDM-P (for printer image) Check the primary charging Are the readings ± 6 V system and the potential control of the target value? system;...
Page 39 <Checking the Solid Black Density> Generate a solid black print. Is the density too low or too high (too light or too dark)? Check the following readings (VD target value) in service mode: COPIER>DISPLAY>DPOT>VDM (for copier image) COPIER>DISPLAY>DPOT>VDM-P (for printer image) Are the Check the primary charging readings ±...
Page 40: 4Making Checks On The Reader Unit
Chapter 2 　 <Checking the Halftone Density> Generate a halftone image. Is the halftone End. density optimum? To check a copier image, See if No. 6 and No. 7 (halftone) of the Test Chart is reproduced to the more or less the same density. To check a printer (PDL) image, See if the density of the halftone area represents the original data properly.
Page 41 <Checking the Solid Black Density> <Checking for Fogging> Make a copy of Make a copy of the NA3 Chart in text mode. Is the NA3 Chart in text mode. gray scale No. 1 (solid black) Is the white background too light? foggy? Check the life of the scanning lamp;...
Page 42 Execute shading adjustment in service mode: COPIER>FUNCTION>CCD>CCD-ADJ. Perform the instructions Is the white under “Checking for background foggy? Fogging” on the printer side. Increase the white level target value for shading correction in service mode: COPIER>ADJUST>CCD>SH-TRGT (40 max.). Execute shading adjustment in service mode: COPIER>FUNCTION>CCD>CCD-ADJ.
Page 43: 5Checking The Potential System
Chapter 2 <Checking Halftone Density> When the A3 Chart is copied in text/photo End. mode, is the density of No.8 optimum when compared with Nos.7 through 9? If it is too dark, If it is too light, Increase the setting of the Decrease the setting of the following in service mode: following in service mode:...
Page 44 Start Disable the potential control mechanism by entering '0' for the following: COPIER>OPTIONAL>BODY>PO-CNT. <Checking the Primary Output> Is the image better? Turn off the potential control mechanism by entering '0' for the following: COPIER>OPTION>BODY>PO-CNT. Turn off the main power Measure the voltage HVT_PRIMARY of J102A-11 on the DC controller PCB while 1.
Page 45 Checking the Laser Output Enable potential control: COPIER> OPTION>BODY>PO-CNT=1. Make the following selections in Forced execution service mode, and enter '1': of potential control COPIER>FUNCTION>DPC>DPC. Switch off and on the main power switch. Check the following indications: for copier images: COPIER>DISPLAY>DPOT>VL2M for printer images: COPIER>DISPLAY>DPOT>VL2M-P...
Page 46: 6Checking The Surface Potential Control System
Chapter 2 　 Checking the Transfer Output Checking the Developing Bias Output Is the toner Enable potential control: COPIER> image on the photosensitive OPTION>BODY>PO-CNT=1 Replace the drum before transfer photosensitive normal? drum. Measure the voltage HVT_DEV_BIAS _DC during printing of J102A-8 on the Disable the potential control mechanism by setting '0' for the following: DC controller PCB.
Page 47 Chapter 2 When the machine is in non-auto control mode, all settings used for corona current control, laser power control, and developing bias control will be automatically be set to default settings. Using Non-Auto Control Mode 1)Make the following selections in service mode, enter '0', and press the OK key: COPIER>OPTION>BODY>PO-CONT.
Page 48 Chapter 2 　 F-2-14 7) Close the front door, and turn on the main power switch. 8) Make the following selections in service mode: COPIER>DISPLAY>DPOT>DPOT-K; then, check to see that the indication during initial rotation is between 0 and 30. If not, suspect a fault in the DC controller PCB. 9) Turn off the main power switch.
Page 49 Chapter 2 When fitting the checking electrode to the potential sensor, take full care so that the electrode will not come into contact with the potential sensor cover. 6) Connect the clip [1] of the checking electrode to the machine frame (GND). F-2-16 Be sure never to bring the clip [1] into contact with the sensor cover.
Page 50: 7Potential Control System Conversion Table
Chapter 2 　 11) Detach the potential sensor checking electrode. 12) Mount the potential sensor. 13) Turn on the main power switch. 14) Enable the potential control mechanism. 2.1.7 Potential Control System Conversion Table 0008-7915 iR5570 / iR6570 T-2-1 Control Primar Developing Pre-...
Page 51 Control Primar Developing Pre- Transfer Separation y (uA) bias (V) transfer (uA) (uA) (uA) 4.00 1,225 4.05 1,216 4.10 1,207 4.15 1,198 4.20 1,190 4.25 1,181 4.30 1,172 4.35 1,163 4.40 1,155 4.45 1,146 4.50 1,137 4.55 1,128 4.60 1,120 4.65 1,111 4.70...
Page 52 Control Primar Developing Pre- Transfer Separation y (uA) bias (V) transfer (uA) (uA) (uA) 5.40 5.45 -101 5.50 -103 5.55 -105 5.60 -107 5.65 -109 5.70 -111 -102 5.75 -113 -106 5.80 -115 -110 5.85 -117 -113 5.90 -119 -117 5.95 -121 -121...
Page 53 Control Primar Developing Pre- Transfer Separation y (uA) bias (V) transfer (uA) (uA) (uA) 6.80 -156 -185 6.85 -158 -188 6.90 -160 -192 6.95 -162 -196 7.00 -165 -200 7.05 -167 -203 7.10 -169 -207 7.15 -171 -211 7.20 -173 -215 7.25 -175...
Page 54 Control Primar Developing Pre- Transfer Separation y (uA) bias (V) transfer (uA) (uA) (uA) 8.20 -214 -290 8.25 -216 -293 8.30 -218 -297 8.35 -220 -301 8.40 -222 -305 8.45 -224 -308 8.50 -226 -312 8.55 -228 -316 8.60 -231 -320 8.65 -233...
Page 55 Control Primar Developing Pre- Transfer Separation y (uA) bias (V) transfer (uA) (uA) (uA) 9.60 -272 -395 9.65 -274 -398 9.70 -276 -402 9.75 -278 -406 9.80 -280 -410 9.85 -282 -413 9.90 -284 -417 9.95 -286 -421 10.00 -288 -425 10.05 -290...
Page 56: 8Emergency Measures For A Fault In The Potential Sensor
Chapter 2 　 Control Primar Developing Pre- Transfer Separation y (uA) bias (V) transfer (uA) (uA) (uA) 11.00 -330 -500 2.1.8 Emergency Measures for a Fault in the Potential Sensor 0008-7916 iR5570 / iR6570 If the potential sensor goes out of order and, as a result, a transfer separation fault occurs, use the following service mode item to avoid problems;...
Page 57: Image Adjustments
Chapter 2 2.2 Image Adjustments 2.2.2 Checking the Image Position 0008-7918 2.2.1 Standards of Image iR5570 / iR6570 Position 0008-7917 Make prints using the following as the source of paper iR5570 / iR6570 (10 prints each), and check to see that the image margin and the non-image width are as indicated: The image margin/non-image width of a print made in - Each cassette...
Page 58 Chapter 2 　 F-2-23 6) Put back the cassette 3/4 to the machine. 7) Perform the following service mode after the adjustment. Cassette 3 COPIER > FUNCTION > CST > C3-STMTR/A4R Use it to register the paper width basic value of the cassette 3.
Page 59: 4Adjusting The Image Leading Edge Margin
Chapter 2 backward to adjust. 1) Move the side plates [1] to the center. Loosen the 2 Backward: The side registration value (left margin) mounting screws [2] of the manual feed tray, and is decreased. adjust the position of the manual feed tray. Frontward: The side registration value (left margin) is increased.
Page 60: 5Adjusting The Left/Right Non-Image Width
Chapter 2 　 Decreasing the REGIST setting Decreasing the ADJ-X setting (A decrease by '10' will decrease the width (A decrease by ‘10’ will increase by 1 mm.) the margin by 1 mm.) Image leading edge Increasing the ADJ-X setting (An increase by '10' will increase the width by 1 mm.) F-2-32...
Page 61: Scanning System
Chapter 2 2.3 Scanning System The machine retains ADF-related service data in the 2.3.1 After Replacing the RAM of its reader controller, Reader Controller PCB thus necessitating ADF adjustment whenever you 0008-7884 have replaced the reader controller or initialized the iR5570 / iR6570 RAM.
Page 62 Chapter 2 　 Execute the following in service mode: white plate data adjustment (COPIER> FUNCTION> CCD> CCD-ADJ) white level adjustment (COPIER> FUNCTION> CCD> DF-WLVL1/2) Be sure to perform white plate data adjustment before performing ADF white level plate. 2.3.3 Adjusting Position of the No.
Page 63: 4When Replacing The Platen Board Glass
Chapter 2 performing ADF white level adjustment. 2.3.5 When Replacing the Reading Glass 0009-1987 iR5570 / iR6570 Execute the following in service mode: white level adjustment (COPIER>FUNCTION>CCD>DF-WLVL1/2) 2.3.6 When Replacing the Scanning Lamp 0009-1989 iR5570 / iR6570 F-2-36 Execute the following in service mode: 4) Secure the end of the cable that has temporarily white plate...
Page 64 Be sure to perform white plate data adjustment before performing ADF white level adjustment.
Page 65: Laser Exposure System
Chapter 2 2.4 Laser Exposure System 2.4.1 When Replacing the Scanner Unit 0007-8956 iR5570 / iR6570 If the temperature of the fixing assembly is 150 deg C or higher when the main power switch is tuerned on, the machine will not execute potential control. If such is the case after replacing the scanner unit, manually execute potential control in service mode as follows: 1) Make the following selections in service mode:...
Page 66: Image Formation System
Chapter 2 　 2.5 Image Formation System For other charging assemblies, remove the two lids. 2.5.1 Outline Charging Wire 0009-5695 3) Free a length of about 5 cm of charging wire from the charging wire reel (0.06 mm in diameter), and iR5570 / iR6570 form a loop at its end with a diameter of about 2 The photosensitive drum is surrounded by three...
Page 67: 3Routing The Grid For The Primary Charging Assembly
Chapter 2 1) Loosen the two mounting screws used to secure the left and right shielding plates in place. F-2-40 2) Loosen the three mounting screws used to secure the motor unit in place at the front. Screws Correct Wrong Grid side Correct Wrong...
Page 68: 4Adjusting The Height Of The Charging Wire
Chapter 2 　 secure it in place with a mounting screw. <Tolerance> -/+1 mm Stud A [2] Pre-transfer Charging assembly Height of charging wire Screw F-2-44 10.06 0.3 mm 8) Cut the excess of the charging wire with nippers. F-2-46 9) Tighten the mounting screw loosened in step 3).
Page 69: 6Mounting The Side Seal
Chapter 2 2.5.5 2.5.6 Mounting the Side Mounting Cleaning Blade Seal 0009-5703 0009-5705 iR5570 / iR6570 iR5570 / iR6570 When mounting the cleaning blade, be sure that the 1) Mount the side seal [1] to the cleaner housing side with the marking [1] will be the face. where indicated (both ends).
Page 70: Fixing System
Chapter 2 　 2.6 Fixing System 2.6.1 Applying Grease After Replacing Fixing Roller 0009-4869 iR5570 / iR6570 - Apply about 20 mg of grease (Molykote HP-300; CK-8012) on the inner [1] and outer [2] surfaces of the bushing until there is a white coating covering the entire sources.
Page 71: 4After Replacing The Fixing Web
Chapter 2 Inlet Guide Solenoid (SL1) 0007-8757 iR5570 / iR6570 Turn the screw [1] to adjust the position of the solenoid so that the guide will be as shown in the 8.6mm figure when the solenoid goes on. F-2-54 Fixing roller b.
Page 72 Chapter 2 　 - The inlet guide is in low position when the solenoid (SL1) goes on. - The height of the inlet guide must be such that the difference between the front and the rear must be 0.2 mm or less. - As necessary, adjust the height of the inlet guide by loosening the fixing screw on the height adjusting support plate.
Page 73: Electrical Components
Chapter 2 2.7 Electrical Components 2.7.2 When Replacing the HVT PCB 0009-4696 2.7.1 When Replacing the iR5570 / iR6570 DC Controller PCB 0009-4594 Enter the values indicated on the label of the HVT iR5570 / iR6570 PCB using the following service mode items: COPIER>ADJUST>HV-TR>H-PRE-TR Be sure to perform the following when replacing the COPIER>ADJUST>HV-TR>HVT-TR...
Page 74 Chapter 2 　 F-2-59 [1] Boot ROM [2] HDD [3] image memory (SDRAM) [4] counter memory PCB 2-40...
Page 75: Pickup/Feeding System
Chapter 2 2.8 Pickup/Feeding System 2.8.2 Orientation of the Separation Roller 0009-5519 2.8.1 Orientation of the iR5570 / iR6570 Deck/Cassette Pickup When replacing the separation roller, be sure it is Roller 0009-5518 oriented as follows: iR5570 / iR6570 The pickup roller may be mounted by reversing the Mounting the separation roller in the wrong steps used to remove it;...
Page 76 Chapter 2 　 Deck/Cassette Pickup Assembly 0009-5521 iR5570 / iR6570 When mounting the feeding roller assembly [1] to the cassette pickup assembly, be sure that the belt pulley [2] is at the front of the machine. Check to make sure that the protrusion in the roller F-2-65 plate and the roller are engaged securely.
Page 77 Chapter 2 tighten the mounting screw [1] in hole A. 2.8.7 Adjusting - If pickup failure occurs, remove the mounting screw Position of the Delivery [1], and raise the mounting base [2]; then, tighten Flapper Solenoid (SL5) the mounting screw [1] in hole B. 0009-5535 hole A iR5570 / iR6570...
Page 78: 11Attaching The Side Guide Timing Belt In The Manual Feed Tray Assembly
Chapter 2 　 2.8.9 Adjusting Position of the Left Deck Pickup Solenoid (SL7) 0009-5537 iR5570 / iR6570 Before removing the left deck pickup solenoid from the support plate [1], take note of its position with reference to the fixing screw [2] of the solenoid. Or, mark the position for the solenoid by drawing a line on the support plate with a scriber.
Page 79 Chapter 2 1) While keeping the lifter motor M20 (M21) [1] to the right, tighten the screw [2] temporarily. F-2-76 5) Fully tighten the two screws of the lifter motor M20 (M21). F-2-74 6) Mount back the removed parts, and turn on the machine.
Page 81: Chapter 3　Error Code
Chapter 3　Error Code...
Page 83 Contents Contents 3.1 Error Code Details.............................. 3-1 3.1.1 Detail Error Code ............................3-1 3.1.2 E602 in Detail............................3-23 3.2 Error Code (SEND) ............................3-28 3.2.1 Results of Self-Diagnosis .......................... 3-28 3.2.2 Error Codes..............................3-30...
Page 85: Error Code Details
Chapter 3 3.1 Error Code Details 3.1.1 Detail Error Code 0009-6176 iR5570 / iR6570 T-3-1 Code Description Remedy E000 The heater fails to heat. After correcting the fault, be sure to reset the error. (COPIER>FUNCTION>CLEAR>ERR) 0000 After power-on, the reading of the main - Replace the main/shutter thermistor.
Page 86 Code Description Remedy 0000 The reading of the main thermistor is not - Check the connector of the main/shutter 100 deg C 12 sec after it has exceeded 70 thermistor for any fault in connection and deg C. wiring. - Check the main/shutter thermistor for 0001 The reading of the main thermistor is not mounting condition.
Page 87 Code Description Remedy 0102 The IH current is faulty. (current leakage) - Check the connector for any fault in connection. 0103 The IH current is faulty. (no current) - Replace the fixing heater power supply. 0104 There is an IH over-current. - Replace the DC controller PCB.
Page 88 Code Description Remedy E013 The waste toner pipe is clogged. 0000 The waste toner pipe is identified as being - Check the connector for any fault in clogged for 4 sec or more. connection. - Replace the waste toner feedscrew lock detecting switch.
Page 89 Code Description Remedy 0001 An open circuit has been detected for the Turn off the main power, and check for an count pulse signal. open circuit in the cable; then, turn the main power back on. E061 There is a potential control error/there is an APC error. 0001 As a result of potential control, the drum - Replace the potential sensor unit.
Page 90 Code Description Remedy 1abb There is a mismatch between the data that - Initialize the RAM. has been written in EEPROM and the data - Replace the EEPROM. that has been read. (a: chip No. 0 through - Replace the DC controller PCB. 5;...
Page 91 Code Description Remedy 0000 There is an error in the communication - Check the connector for any fault in between the main controller PCB and the connection. CPU of the DC controller PCB. - Replace the DC controller PCB. - Replace the main controller PCB. E248 There is an EEPROM error.
Page 92 Code Description Remedy 0001 An error has occurred in the data stored in - Turn off the main power; check the DC the backup memory. controller PCB and the finisher controller PCB for wiring; check the 24-V system fuse; then, turn the main power back on. 0002 There is an error in the punch unit - Turn off the main power;...
Page 93 Code Description Remedy 0001 The home position sensor does not go off 1. Check the wiring between the finisher even when the stapler motor has rotated for controller PCB and the stapler. Is it a specific period of time. normal? 2.
Page 94 Code Description Remedy 8001 There is a fault in the upper tray ascent/ 1. Check the No. 1 tray area sensors 1 descent motor clock. through 3. Are they normal? 2. Check the wiring between the finisher 8002 There is an area fault. controller PCB and the No.
Page 95 Code Description Remedy 8001 The incoming light voltage is faulty in the - Turn off and then back on the main presence of light. power. 8002 The incoming light voltage is faulty in the absence of light. E592 There is a punch horizontal registration sensor error. (punch unit) 8001 The incoming light voltage is faulty in the - turn off and then back on the main...
Page 96 Code Description Remedy 0001 The paper positioning plate home position - Check the paper positioning plate motor sensor does not go on even when the paper (M4S) and the paper positioning plate positioning plate motor has been driven for home position sensor (PI7S). 1.33 sec.
Page 97 Code Description Remedy 0001 The aligning plate home position sensor - Check the alignment motor (M5S) and does not go on even when the aligning the aligning plate home position sensor motor has been driven for 0.5 sec. (if at (PI5S).
Page 98 Code Description Remedy 8001 The paper pushing plate home position - Check the paper pushing plate motor sensor does not go on even when the paper (M8S) and the paper pushing plate home pushing plate motor has been driven for position sensor (PI14S).
Page 99 Code Description Remedy 0001 With any of the sensor identifying its - Check the inlet cover switch (MS1S), respective cover as being closed, the inlet front cover switch (MS2S), and the cover switch is identified as being open for delivery cover switch (MS3S). 1 sec from the start of initial rotation or printing: - inlet cover sensor (PI9S)
Page 100 Code Description Remedy 0002 [Cause] start-up file absent: the main CPU - See details for E602. program does not exist on the HD (/ BOOTDEV/BOOT/and lower). [Description] at time of Bootrom processing, when the system files are being loaded (usrIde). [Timing] once at start-up 0003 [Cause] HD write abort error: /BOOTDEV...
Page 101 Code Description Remedy 0008 At time of start-up, the HDD fails to reach - Replace the hard disk. a specific temperature within a specific - Replace the DC controller PCB. period of time. 0009 At time of a sleep shift, the temperature is below a specific level.
Page 102 Code Description Remedy 0001 At time of power-on, the communications - Check the connection of the cable. IC on the main controller PCB does not become ready within 3 sec after start-up. 0002 At time of power-on, the communications IC on the DC controller PCB cannot be initialized.
Page 103 Code Description Remedy 0001 An error has occurred at time of coin - Check the connector of the cable. vendor start-up. The coin vendor was connected before power-off, but is not connected at power- 0002 An IPC error has occurred while the coin vendor is in operation.
Page 104 Code Description Remedy A007 There is a mismatch in version between the - Execute PDL resetting. machine control software and the PDL - Turn off and then on the main power. control software. - Execute full formatting and install the system software.
Page 105 Code Description Remedy 0001 There is a mismatch between the language - Download the language file of the version on the HDD and the version of correct version. Bootable. 0002 The size of the language file on the HDD is too big. 0003 There is no language file that is described in CONfig.txt on the HDD.
Page 106 Code Description Remedy 0000 The DC power supply fan stop signal has - Check the connection of the connector. been detected for 5 sec or more even when - Replace the fan. the DC power fan is on. 0001 The IH power supply cooling fan stop - Check the connection of the connector.
Page 107: 2E602 In Detail
Chapter 3 3.1.2 E602 in Detail 0009-7924 iR5570 / iR6570 <E602-XXYY> - XX= '00' T-3-2 Description Remedy The HDD is not 1. Turn off the power, and check the HDD cable for recognized. disconnection; then, turn the At start-up, the start-up power back on.
Page 108 T-3-3 At start-up During operation 10,12,14 CHK- Partition Description ,22,23,2 TYPE Remedy Remedy compressed image FSTDEV data (e.g., Box) IMG_MN file management table, profile job archiving FSTCDEV (chasing) APL_GEN general data general data TMP_GEN (temporary file) for fax (temporary TMP_FAX file) for PDL spool TMP_PSS...
Page 109 T-3-4 Description Remedy 1. Set '0' to CHK-TYPE, and execute HD-CHECK; then, turn off and then back on the power. 2. Type in CHK-TYPE that corresponds to the partition in question, and execute HD-CLEAR; then, turn off and then back on the power. 1.
Page 110 Description Remedy 1. Type in CHK-TYPE corresponding to the partition in question, and execute HD-CLEAR; then, turn off and then back on the power. 2. Replace the HDD, and re-install the system software. The machine does not permit execution of HD-CLEAR in service mode (to prevent loss of partition information such as address book and filter data).
Page 111 Description Remedy 1. Start up in safe mode; then, execute full formatting using the SST, and re-install the system software. Thereafter, turn off and then back on the power. There is a system error 2. Replace the HDD, and re-install the system software. or a packet data error.
Page 112: Error Code (Send)
Chapter 3 　 3.2 Error Code (SEND) 3.2.1 Results of Self-Diagnosis 0009-7940 iR5570 / iR6570 T-3-5 Cause Remedy There is a shortage of TCP/IP resources. Try again later. While continuous transmission is under way or Wait a while; then, try again. has ended in FTP or Windows (SMB), a shortage of TCP/IP resources has occurred, not permitting reference.
Page 113 Cause Remedy The machine's TCP/IP is not in operation. In user mode, check the TCP/IP settings (IP address, DHCP, RARP, BOOTP). The selected server cannot be found. Check the settings. The IP address in question cannot be identified. 1. In user mode, check the DNS settings. 2.
Page 114: Error Codes
Chapter 3 　 Cause Remedy The combination of characters used in the Check to be sure that the combination of search condition fails to make up a correct characters is in keeping with the rule; then, try search condition. once again. There must be as many "s as there are "s The symbol * is not included within parentheses.
Page 115 Cause Remedy The original to be transmitted is not placed Start over from the beginning. properly. # 012 The target is out of recording paper, and Ask the target to supply recording paper. transmission has failed. # 018 There is no response to a redial attempt. Check to make sure that the target is ready for communication;...
Page 116 Cause Remedy There is a shortage of memory, not permitting 1. Decrease the resolution, and try once again. transmission. 2. Remove unnecessary files to increase available space. # 701 The group ID set when the job was introduced Type in the correct group ID or the ID No. no longer exits.
Page 117 Cause Remedy # 712 The Box is full of files. Remove file from the Box. # 713 The file has been removed from the Box before Put the file in question back into the Box, and transmitting the URL. start over. # 751 The server is yet to start up.
Page 118 Cause Remedy While e-mail is being transmitted or i-fax is 1. Check to see that SMTP is operating transmitted/received, the communication with normally. the SMTP server encountered a timeout error 2. Check the condition of the network. because of a factor associated with the main server.
Page 119 Cause Remedy The address specified for e-mail/i-fax Check the address of the e-mail/i-fax in transmission is wrong. question. # 810 When an attempt is made to receive i-fax, a 1. In user mode, check the POP server name POP server connection error has occurred. setting.
Page 120 Cause Remedy The data that has been received is of a type that Ask the source to check the settings and cannot be handed (i.e., part of its MIME transmit once again. information is not supported). # 828 HTML data has been received. Ask the source to use a format other than HTML.
Page 121 Cause Remedy The i-fax address or the condition settings of Check the specified i-fax address and the target the target may be wrong, there may be a fault in conditions. the network or the mail server, or the target may have encountered a memory full condition, thus causing an MDS error notice.
Page 122 Cause Remedy # 851 The remaining memory of the machine is Check the remaining memory of the machine; running short. then, remove unnecessary files for the Box. There are more than 100 files in the specified Remove unnecessary files from the specified box, not permitting additional storage.
Page 123: Chapter 4　User Mode Items
Chapter 4　User Mode Items...
Page 125 Contents Contents 4.1 Common Settings ............................... 4-1 4.2 Timer Settings ..............................4-4 4.3 Adjustment/Cleaning............................4-5 4.4 Report Output ..............................4-6 4.5 System Control Settings ............................. 4-7 4.6 Copier Specifications ............................4-10 4.7 Transmission/Reception Settings ........................4-11 4.8 Box Settings ..............................4-14 4.9 Printer Settings ..............................
Page 127: Common Settings
Chapter 4 4.1 Common Settings 0009-2256 iR5570 / iR6570 *Factory settings. **Indicated when the appropriate accessory is installed. T-4-1 Mode Description initial function select initial function: *copier/transmit/box/MEAP use 'system status screen' as initial screen: ON/*OFF give priority to 'device' of 'system status screen': *ON/OFF post-auto clear function *use previous/do not use previous set function order...
Page 128 Mode Description change power save mode *-10%, -25%, -50%, no recovery interval set power consumption level *low/high in sleep state set delivery tray** - Finisher-T1/Saddle Finisher-T2 (w/ finisher) tray A: copier, box, printer, reception/fax*, other* tray B: copier*, box*, printer*, reception/fax, other tray C: copier*, box*, printer*, reception/fax, other tray basic position: tray B*/tray C/not selected detail setup:...
Page 129 Mode Description between-job interleaf** ON (paper source select) *OFF between-set interleaf ON (setting range between *10 and 9999; paper source select) *OFF right wait time indication copier/box/other (for each, ON/*OFF) output tray paper mix** *ON/OFF original reading area *ON/OFF cleaning prompt function limit mode ON/*OFF shut-down mode...
Page 130: Timer Settings
4.2 Timer Settings 0009-2281 iR5570 / iR6570 *Factory default. T-4-2 Mode Description time fine-adjust by +/- in 1-min increments auto sleep time 10 sec; *1, 2, 10, 15, 20, 30, 40, 50 min; 1 hr; 90 min; 2, 3,4 hr auto clear time 0=none, 1, ..., *2, ..., 9 min (in 1-min increments) silent mode shift time...
Page 131: Adjustment/Cleaning
4.3 Adjustment/Cleaning 0009-2282 iR5570 / iR6570 *Factory default. **Indicated when the appropriate accessory is installed. T-4-3 Mode Description zoom fine-adjust XY, independent: -1.0% to +1.0% (in 0.1%-increments), *0% center bind staple edging** start key (w/ saddle finisher) change middle bind size: A3, 11x17/B4/A4R, LTR, LGL position** position: -2.0 mm to +2.0 mm (in -0.25-mm increments), *0 mm...
Page 132: Report Output
4.4 Report Output 0009-2284 iR5570 / iR6570 *Factory default. **Indicated when the appropriate accessory is installed. T-4-4 Mode Description transmit (specifications transmission result report: *only if error/ON/OFF setup)** indicate transmission original: *ON/OFF transmission control report print every 100 communications: *ON/OFF print at specific time: *ON/OFF time settings: *00:00 to 23:59 separate transmission/reception: (toggle) ON/*OFF...
Page 133: System Control Settings
4.5 System Control Settings 0009-2351 iR5570 / iR6570 *Factory default. **Indicated when the appropriate accessory is installed. T-4-5 Mode Description set system system control group ID: 7 characters max. administrator system control ID: set (7 characters) information system administrator name: 32 bytes mail address: 64 bytes contact: 32 bytes comment: 32 bytes...
Page 134 Mode Description system box ID No.**: 7 characters use fax memory reception**: ON/*OFF use i-fax memory reception**: ON/*OFF memory reception start time**: by day, by day of week, *no specification memory reception end time**: by day, by day of week, *no specification enable/disable *ON/OFF remote UI...
Page 135 Mode Description set machine - register recipient: information auto search/register, register, detail info, delete distribution - auto distribution: every day, by day of week, *no specification user mode setting: ON/*OFF network setup: include, do not include group ID: ON/*OFF address book: ON/*OFF - manual distribution setup: user mode settings;...
Page 136: Copier Specifications
4.6 Copier Specifications 0009-2290 iR5570 / iR6570 *Factory default. **Indicated when the appropriate accessory is installed. T-4-6 Mode Description screen display setup simple only/sample + quick*/quick only priority indication of single screen: ON*/OFF quick screen paper select key large* (manual feed/manual feed paper change reservation/ setup (paper source) 1*/(paper source) 2*/(paper source) 3*/(paper source) 4*/(paper source) 5/small...
Page 137: Transmission/Reception Settings
4.7 Transmission/Reception Settings 0009-2309 iR5570 / iR6570 *Factory default. **Indicated when the appropriate accessory is installed. T-4-7 Mode Description set common register source name**: 01 to 99; register/edit (24 characters max.); delete transmission register user abbreviation**: 24 characters max. settings permit use of non-ASCII code for FTP transmission**: (ON/*OFF) error file clear**: (*ON/OFF) error transfer file handling**: always print/save/print/*off...
Page 138 Mode Description common reception duplex record (ON/*OFF) setup** cassette select switch A: (*ON/OFF) switch B: (*ON/OFF) switch C: (*ON/OFF) switch D: (*ON/OFF) image reduction image reception: (*ON/OFF) reduction mode: *auto/fixed fixed mode reduction rate: E210 up: 75% to 97% (in 1% increments), *90% reduction direction: vertical/horizontal, *vertical only 2-on-1 record (ON/*OFF)
Page 139 Mode Description fax reception ECM reception: (*ON/OFF) function setup** select reception mode fax/tel switchover: at ring start: 0 to 30 sec (*8), ring length: 15 to 300 sec (*17), post-ring operation: end/*receive, voice answer: ON/*OFF auto reception modem dial-in fax/tel switchover ring sound: ON (number of rings: 0 to n)/*OFF remote reception: ON (remote reception ID: 00 to 99, 25)/*OFF auto reception switchover: ON (length of ring: 1 to n sec)/*OFF...
Page 140: Box Settings
4.8 Box Settings 0009-2334 iR5570 / iR6570 *Factory settings. **Indicated when the appropriate accessory is installed. T-4-8 Mode Description set/register user box select box: 0-99 register box name: 24 characters max. ID No.: 0-9999999 file auto delete: 0=none, 1, 2, 3, 6, 12 hr; 1, 2, *3, 7, 30 days URL transmission setup: select e-mail address reset print photo mode...
Page 141: Printer Settings
4.9 Printer Settings 0009-2400 iR5570 / iR6570 *Factory settings. **Indicated in the presence of a specific accessory. T-4-9 Mode Description settings number of copies: 1 to 9999 (*1) duplex: duplex/*simplex pickup default paper size: *A4 (additional 10 possible) default paper type: plain (additional 7 possible) paper size replacement: replace/*do not replace adjust print super smooth: *use/do not use...
Page 142 Mode Description print in sets: enable/*disable print position: *5 locations/upper left/lower left/upper right/ lower right print start character: 1 to 9999 (*1) print size: small at 12-point/medium at 24-point/large at 36- point density: 1 to 5 (*3) Delivery side specification: *facedown/faceup printer operating mode: *auto (additional 6 settings possible) priority emulation** (*none/5 additional settings possible) auto switchover**...
Page 143: Address Book Settings
4.10 Address Book Settings 0009-2336 iR5570 / iR6570 *Factory default. T-4-10 Mode Description register name: Japanese (2-byte zone only); 24 characters (register telephone number: 120 characters max. (+ pause, tone, <, >, back space, space address) ISDN sub address, F net, DT, R, PIN, detail setup) detail setup F code: 20 characters max.
Page 144 Mode Description file register name: 24 characters, or 12 2-byte characters (register register name: Japanese (2-byte zone only), 24 characters addresses) protocol: *FTP/Windows (SMB)/Netware (IPX) host name: 128 characters path to folder: 12* characters user name: FTP, NetWare (IPX); 24 characters Windows (SMB);...
Page 145: Voice Guide Settings
4.11 Voice Guide Settings 0009-2347 iR5570 / iR6570 *Factory default. T-4-11 Mode Description voice guide reading volume: 1 to 5* to 9 volume/speed speed: (slow) -5 to 0* to +5 (fast) voice type male/female* speaker/headphone switch speaker*/headphone auto clear in voice guide ON/OFF* initialize voice guide Is it OK to initialize? yes/no...
Page 147: Chapter 5　Service Mode
Chapter 5　Service Mode...
Page 149 Contents Contents 5.1 DISPLAY (Status Display Mode) ........................5-1 5.1.1 COPIER............................... 5-1 5.1.1.1 COPIER List............................5-1 5.1.2 FEEDER ..............................5-10 5.1.2.1 FEEDER List............................5-10 5.2 I/O (I/O Display Mode) ............................ 5-12 5.2.1 Outline ............................... 5-12 5.2.2 <R-CON> ..............................5-13 5.2.3 <FEEDER> ............................... 5-15 5.2.4 <SORTER>...
Page 151: Display (Status Display Mode)
Chapter 5 5.1 DISPLAY (Status Display Mode) 5.1.1 COPIER 5.1.1.1 COPIER List 0009-6004 iR5570 / iR6570 <VERSION> T-5-1 COPIER > DISPLAY > VERSION Sub-item Description Level Use it to indicate the ROM version of a particular PCB (copier and accessory). -if <R-CON XX.YY>, XX indicates the version number and the YY, R&D control number.
Page 152 COPIER > DISPLAY > VERSION Sub-item Description Level OCR-CN indicates the version of OCR of the Chinese language file (simplified). OCR-JP indicates the version of OCR of the Japanese language file. OCR-KR indicates the version of OCR of the Korean language file. OCR-TW indicates the version of OCR of the Chinese language file (traditional).
Page 153 Chapter 5 <ACC-STS> T-5-2 COPIER > DISPLAY > ACC-STS Sub-item Description Level FEEDER indicates the connection of an ADF. 0: not connected; 1: connected SORTER indicates the connection of the finisher and puncher unit. sorter type 0: none; 1: finisher; 2: saddle finisher; 3: shift tray punch type 0: none;...
Page 154 Chapter 5 　 COPIER > DISPLAY > ACC-STS Sub-item Description Level PDL-FNC1 b31 : BDL b30 : PS b29 : PCL b28 : PDF b27 : LIPS b26 : N201 b25 : I5577 b24 : ESC/P b23 : HPGL b22 : HPGL2 b21 : IMAGING b20 : KS b19 : BMLinkS...
Page 155 Chapter 5 COPIER > DISPLAY > ANALOG Sub-item Description Level FIX-SHTR fixing roller end temperature (shutter thermistor, THM3) indicates the temperature of the edge of the fixing roller. between 0 and 255 deg C. <CST-STS> T-5-4 COPIER > DISPLAY > CST-STS Sub-item Description Level...
Page 156 Chapter 5 　 Touch the appropriate notation for details. [1] To go to the previous page. [2] To go to the next page. [3] To find out the order of jams. [4] To find out the type of jam. [5] To find the sensor in question. [6] To go to the previous Jam screen.
Page 157 Chapter 5 <CODE> indicates the error code in question. <DTL> indicates the detail code of the jam in question. (if none, '0000') <L> indicates the location of the error in question. 0: main controller 1: DADF 2: finisher 3: not used 4: reader unit 5: printer unit 6: PDL board...
Page 158 Chapter 5 　 <DPOT> T-5-7 COPIER > DISPLAY > DPOT Sub-item Description Level DPOT-K COPIER>FUNCTION>DPC>OFST potential reflecting the value after execution; in V VL1T light-area potential target value; in V VL1M light-area potential measurement value; in V VL2M light-area potential measurement value for developing bias; in V dark-area potential target value;...
Page 159 Chapter 5 T-5-8 COPIER > DISPLAY > SENSOR Sub-item Description Level DOC-SZ indicates the size of the original identified by the original size sensor. <MISC> T-5-9 COPIER > DISPLAY > MISC Sub-item Description Level LPOWER indicates the laser intensity (real-time) <ALARM-2>...
Page 160: Feeder
Chapter 5 　 F-5-4 T-5-10 Item Description order of data acquisition (the higher the number, the older the data) DATE date of data acquisition TIME time of data acquisition D + deg C machine inside temperature E + % machine inside humidity F + deg C fixing roller surface (middle) temperature Memo:...
Page 161 COPIER > FEEDER > DISPLAY Sub-item Description Level TRY- indicates the distance between original width detecting slides (detecting WIDE the width of paper; 0.1 mm). indicates the distance between the slides used to detect the width of originals in the ADF original tray (between 2 points). SPSN- post-separation sensor light emission level indicates the manual adjustment value (light-emission voltage) of the...
Page 162: I/O (I/O Display Mode)
Chapter 5 　 5.2 I/O (I/O Display Mode) 5.2.1 Outline 0009-6063 iR5570 / iR6570 The following provides a guide to the screen appearing in response to the following: COPIER>I/O. F-5-5 F-5-6 [A] bit 0 [B] bit 15 [C] address 5-12...
Page 163: R-Con
CLK 24V power monitor 0: normal not used scanner motor CLK 13V power supply monitor 0: normal Canon Electronics switchover 0: Canon Electronics DDIS IF (SCPRDY) 0: permit operation P003 DDIS serial communication (TxD) ADF serial communication (TxD)
Page 164 Addres Description Remarks P004 original size detection 0 0: original present original size detection 1 0: original present original size detection 2 0: original present original size detection 3 0: original present DF connection detection DDIS IF (SRTS) 0: permit reception scanner motor Vref output not used P005...
Page 165: Feeder
Chapter 5 Addres Description Remarks P008 lamp ON signal 1: ON CCD drive ON signal 1: ON wait signal 0: wait L light signal 0: active H light signal 0: active read signal 0: active ADF serial communication (LOAD) 0: enable CPU click output P009 not used...
Page 166 Address Description Remarks P002 delivery motor current setting 1 deliver motor current setting 2 release motor current setting 1 release motor current setting 2 stamp solenoid drive 1: ON clutch drive 1: ON original detection LED 1: ON fan motor drive 1: ON P003 pickup motor current setting CUT...
Page 167: Sorter
Chapter 5 5.2.4 <SORTER> 0009-6068 iR5570 / iR6570 T-5-14 Addre Description Remarks inlet feed motor phase A signal inlet feed motor phase B signal inlet feed motor phase A* signal inlet feed motor phase B* signal P001 escape feed motor phase A signal escape feed motor phase B signal escape feed motor phase A* signal escape feed motor phase B* signal...
Page 168 Addre Description Remarks escape feed motor CLK (IRQ0*) not used saddle connection detection 0: connected upper tray FG (IRQ3*) P004 swing lock HP sensor 1: HP not used front cover open/closed sensor 0: open not used TxD for punch communication RxD punch for punch communication P005 IN for punch communication (IRQ2*)
Page 169 Addre Description Remarks inlet sensor 1: paper present lower tray paper surface sensor 0: paper present 1700-sheet paper surface sensor 0: paper present upper tray interlock 1: error P009 upper tray area sensor 1 0: detected upper tray area sensor 2 0: detected upper tray area sensor 3 0: detected...
Page 170 Addre Description Remarks gear change motor phase A signal gear change motor phase B signal gear change motor current switch I0 0: ON gear change motor current switch I1 0: ON P013 escape flapper solenoid ON signal 1: ON EEPROM output signal EEPROM enable signal EEPROMCLK EEPROM input signal...
Page 171 Addre Description Remarks stapler shift motor standby signal 0: ON stapler motor direction switch CCW 1: ON stapler motor direction switch CW 1: ON P018 not used stapler shift motor phase A signal stapler shift motor phase B signal not used escape tray path sensor 1: paper present escape tray full sensor...
Page 172 Addre Description Remarks DIPSW_8 0: ON DIPSW_7 0: ON DIPSW_6 0: ON DIPSW_5 0: ON P022 DIPSW_4 0: ON DIPSW_3 0: ON DIPSW_2 0: ON DIPSW_1 0: ON PUSHSW1 0: ON PUSHSW2 0: ON PUSHSW 0: ON upper tray paper sensor 0: paper present P023 lower tray paper sensor...
Page 173 Addre Description Remarks saddle alignment motor phase A signal saddle alignment motor phase B signal saddle alignment motor current switch I0 0: ON saddle paper positioning motor current switch I0 0: ON P026 saddle paper positioning motor phase A signal saddle paper position motor phase B signal solenoid PWM saddle folding motor PWM...
Page 174 Addre Description Remarks not used saddle folding motor FWD (CW) 1: ON saddle folding motor RV (CCW) 1: ON P030 saddle folding CLK sensor (IRQ0*) saddle butting CLK sensor (IRQ1*) saddle rear stapler HP sensor (IRQ2*) 1: HP saddle front stapler HP sensor (IRQ3*) 1: HP saddle position HP sensor 0: HP...
Page 175 Addre Description Remarks saddle inlet solenoid 1: ON saddle No. 1 flapper solenoid 1: ON saddle No. 2 flapper solenoid 1: ON P034 saddle pickup solenoid 1: ON not used saddle inlet sensor 1: detected saddle rear stapler CW (CW) 0: ON saddle rear stapler CCW (CCW) 0: ON...
Page 176 Addre Description Remarks download ON signal 1: ON not used LED3 0: ON P038 LED2 0: ON LED1 0: ON power-on signal 0: ON DIPSW1 0: ON DIPSW2 0: ON DIPSW3 0: ON not used P039 PCH-OUT trailing edge sensor 1: ON punch encoder lock punch HP sensor...
Page 177: Mn-Con
Chapter 5 Addre Description Remarks LED1 0: ON horizontal registration motor INA horizontal registration motor INB LED2 0: ON P043 front cover sensor 0: close BOOTMODE PUSHSW2 0: ON PUSHSW1 0: ON not used P044 upper cover sensor 1: open not used not used P045...
Page 178: P-Con
Chapter 5 　 5.2.6 <P-CON> 0009-6065 iR5570 / iR6570 T-5-15 Address Description Remarks P001 manual feed paper sensor signal 0: paper present registration paper sensor signal 1: paper present right deck retry sensor signal 1: paper present cassette 3 paper sensor signal 1: paper present vertical path 3 paper sensor signal 1: paper present...
Page 179 Address Description Remarks P002 cassette 3 retry sensor signal 1: paper present cassette 4 retry sensor signal 1: paper present left deck retry sensor signal 1: paper present reversal sensor 1 signal 1: paper present right deck limit sensor 1: paper present duplexing pre-registration signal 1: paper present duplexing horizontal registration sensor signal...
Page 180 Address Description Remarks P004 cassette 3 size detection signal 0 cassette 3 size detection signal 1 cassette 4 size detection signal 0 cassette 4 size detection signal 1 fixing shutter thermistor overheating detection 1: overheating signal fixing sub thermistor overheating detection signal 1: overheating fixing main thermistor overheating detection signal 1: overheating...
Page 181 Address Description Remarks P006 fixing motor lock detection signal 1: locked not used hopper MERR 1: error bottle MERR 1: error not used bottle motor connection detection signal 0: connected shift tray full sensor signal 0: full shift tray paper sensor signal 0: paper present shift tray HP sensor L signal 1:HP...
Page 182 Address Description Remarks P008 manual feed door open/closed sensor signal 0: line right deck paper level sensor signal 1: paper present right deck pull-off sensor signal 1: paper present left deck paper level sensor signal 1: paper present left deck limit sensor signal 1: paper present cassette 3 paper level sensor signal 1: paper present...
Page 183 Address Description Remarks P010 right deck lifter motor ON signal 0:ON left deck lifter motor ON signal 0:ON primary charging wire cleaning motor (CCW) signal 1:ON primary charging wire cleaning motor (CW) signal 1:ON pre-transfer charging wire cleaning motor (CCW) 1:ON signal pre-transfer charging wire cleaning motor (CW)
Page 184 Address Description Remarks P013 separation feed fan (half-speed) ON signal 1:ON separation feed fan (full-speed) ON signal 1:ON primary charging cooling fan (half-speed) ON signal 1:ON primary charging cooling fan (full-speed) ON signal 1:ON assist fan (half-speed) ON signal 1:ON assist fan (full-speed) ON signal 1:ON lower fan (half-speed) ON signal...
Page 185 Address Description Remarks P017 DDI-CPRDY DDI-PRSST DDI-RST DDI-PI0 not used DDI-PI2 DDI-PI3 DDI-PI4 P018 jam detection port 1: jam not used P019 not used reversal motor clock signal not used duplexing left feed motor clock signal not used delivery motor clock signal P020 registration clutch ON signal not used...
Page 186 Address Description Remarks P024 not used pulse count INT DMA-END-INT DMA-REQ-INT P025 deck open detecting switch signal 0: closed deck paper absent sensor signal 1: paper present deck lifter upper limit sensor signal 1: upper limit deck pickup sensor signal 1: paper present deck feed sensor signal 1: paper present...
Page 187: Adjust (Adjustment Mode)
Chapter 5 5.3 ADJUST (Adjustment Mode) 5.3.1 COPIER 5.3.1.1 COPIER List 0009-6069 iR5570 / iR6570 <AE> T-5-16 COPIER > ADJUST > AE Sub-item Description Level AE-TBL adjustment range: 1 to 9 (default: 5) - to obtain darker characters, increase the setting. - to obtain lighter characters, decrease the setting.
Page 188 Chapter 5 　 COPIER > ADJUST > ADJ-XY Sub-item Description Level STRD_POS Use it to adjust the CCD read position for DF stream reading mode. adjustment range: 1 to 200 (default: 100) <CCD> T-5-18 COPIER > ADJUST > CCD Sub-item Description Level SH-TRGT...
Page 189 Chapter 5 COPIER > ADJUST > DEVELOP Sub-item Description Level Use it to enter the offset value for the high-voltage D/A output D-HV-DE for the DC controller PCB. adjustment range: -50 to 50 (default: 0) Use it to adjust the toner supply distribution (axial direction) for TSPLY-ADJ the developing assembly.
Page 190 Chapter 5 　 T-5-23 COPIER > ADJUST > V-CONT Sub-item Description Level EPOTOFST Use it to enter the potential offset value. adjustment range: 0 to 255 (default: 0) VL-OFST Use it to enter the light-area target potential offset adjustment value. adjustment range: -5 to 5 (default: 0) VD-OFST Use it to enter the dark-area target potential offset adjustment...
Page 191 Chapter 5 T-5-25 COPIER > ADJUST > HV-TR Sub-item Description Level TR-N1 Use it to adjust the output level of the 1st side of plain paper for an N/N environment. adjustment range: 100 to 400 (default: 380) TR-N2 Use it to adjust the output level of the 2nd side for an N/N environment.
Page 192 Chapter 5 　 COPIER > ADJUST > HV-SP Sub-item Description Level HVT-SP Use it to enter the separation charging assembly high-voltage offset level for the high-voltage unit. adjustment range: -100 to 100 D-HV-SP Use it to enter the separation charging assembly high-voltage offset value for the DC controller PCB.
Page 193: Feeder
Chapter 5 COPIER > ADJUST > CST-ADJ Sub-item Description Level C4-A4R Use it to enter the paper width basic value for cassette 4 (A4R). adjustment range: 0 to 255 MF-A4R Use it to enter the paper width basic value for the manual feed tray (A4R).
Page 194: Sorter
Chapter 5 　 T-5-30 COPIER > FEEDER > ADJUST Sub-item Description Level DOCST Use it to adjust the original image leading edge position. - a higher setting will delay the timing for the image leading edge. adjustment range: -50 to 50 (unit: 0.1 mm) LA-SPEED Use it to adjust the original feed speed in feeder stream reading mode.
Page 195: Function (Operation/Inspection Mode)
Chapter 5 5.4 FUNCTION (Operation/Inspection Mode) 5.4.1 COPIER 5.4.1.1 COPIER List 0009-5980 iR5570 / iR6570 <INSTALL> T-5-32 COPIER > FUNCTION > INSTALL Sub-item Description Level TONER-S Use it to stir the toner inside the developing assembly at time of installation. Procedure　　...
Page 196 Chapter 5 　 COPIER > FUNCTION > INSTALL Sub-item Description Level COM-TEST Use it to check the connection to the server used for E-RDS. Procedure 1) Select the item to highlight, and press the OK key. 2) See where a connection has been made. (The result will be indicated as 'OK' or 'NG'.) OK: connection possible;...
Page 197 Chapter 5 COPIER > FUNCTION > CCD Sub-item Description Level DF-WLVL1/2 Use it to execute ADF white level adjustment (platen board scan/ stream reading scan) Procedure 1) Place a sheet of paper (of the type most frequently used by the user) on the platen board glass, and execute the following: COPIER>FUNCTION>CCD>DF-WLVL1.
Page 198 Chapter 5 　 T-5-35 COPIER > FUNCTION > DPC Sub-item Description Level Use it to force the execution of potential control. The machine is designed so that it will not perform potential control at power-on (recovery mode) if the temperature of the fixing assembly is 70 deg C or higher.
Page 199 Chapter 5 COPIER > FUNCTION > CST Sub-item Description Level MF-A4R Use it to register the paper width basic value for the manual feed tray. MF-A6R A4R width: 210 mm; A6R: 105 mm; A4 width: 297 mm MF-A4 To make fine adjustments after registering a basic value, use the following: COPIER>ADJUST>CST-ADJ>MF-A4R, MF-A6R, MF-A4.
Page 200 Chapter 5 　 T-5-38 COPIER > FUNCTION > FIXING Sub-item Description Level NIP-CHK Use it to generate printouts for automatic measurement of the fixing nip width. Procedure 1) Make about 20 A4 prints. 2) Put A4 plain or recycled paper in the manual feed tray. 3) Select the item to highlight, and press the OK key.
Page 201 Chapter 5 COPIER > FUNCTION > PANEL Sub-item Description Level KEY-CHK Use it to check the key inputs. Procedure 1) Select [KEY-CHK] so that the numbers and names of input keys appear. 2) Check a key to check. If normal, its corresponding character will appear on the touch panel.
Page 202 T-5-41 COPIER > FUNCTION > PART-CHK Sub-item Description Level Use it to select a clutch whose operation you want to check. (range: 1 to 5) Procedure 1) Select the item. 2) Using the keypad, type in the code of the clutch. 3) Press the OK key.
Page 203 COPIER > FUNCTION > PART-CHK Sub-item Description Level SL-ON Use it to start the operation of the solenoid. 1) Select the item, and press the OK key so that the solenoid will repeatedly go on and off as follows: for 0.5 sec, on -> for 10 sec, off ->...
Page 204 Chapter 5 　 Code Name primary charging wire cleaning motor (M6) pre-transfer charging wire cleaning motor (M7) transfer/separation charging wire cleaning motor (M8) hopper stirring motor (M9); CW rotation (feed/stirring) hopper stirring motor (M9); CCW rotation (stirring) bottle motor (M10) be sure to remove the toner bottle before starting a check.
Page 205 T-5-45 COPIER > FUNCTION > CLEAR Sub-item Description Level Use it to reset an error code. (codes: E000, E001, E002, E003, E004, E005) Procedure 1) Select the item, and press the OK key. 2) Turn off and then on the main power. DC-CON Use it to initialize the RAM on the DC controller PCB.
Page 206 COPIER > FUNCTION > CLEAR Sub-item Description Level CNT-MCON Use it to reset the service counter whose reading is kept by the main controller PCB. The counter reading is reset when the OK key is pressed. Procedure 1) Select the item, and press the OK key. CNT-DCON Use it to reset the service counter whose reading is kept by the DC controller PCB.
Page 207 Chapter 5 COPIER > FUNCTION > CLEAR Sub-item Description Level CARD Use it to reset the data related to card ID (group). The card ID-related data will be reset when the main power switch is turned off and then back on. Procedure 1) Select the item, and press the OK key.
Page 208 Chapter 5 　 T-5-47 COPIER > FUNCTION > MISC-P Sub-item Description Level P-PRINT Use it to print out service mode settings. Procedure 1) Select the item. 2) Press the OK key to generate a printout. USER-PRT Use it to print out user mode settings. Procedure 1) Select the item.
Page 209 Chapter 5 T-5-48 COPIER > FUNCTION > SENS-ADJ Sub-item Description Level STCK-LMT Use it to adjust the position of the shift tray full sensor. If the tray is full, 'on' will be indicated; if empty, 'off' will be indicated. <SYSTEM> T-5-49 COPIER >...
Page 210: Feeder
Chapter 5 　 COPIER > FUNCTION > SYSTEM Sub-item Description Level HD-CLEAR Use it to initialize the partition you have selected using CHK- TYPE. Procedure 1) Select the item. 2) Press the OK key. 5.4.2 FEEDER 5.4.2.1 FEEDER List 0009-6356 iR5570 / iR6570 T-5-50 COPIER >...
Page 211 COPIER > FEEDER > FUNCTION Sub-item Description Level FEED-CHK Use it to check paper movement in the ADF on its own. Procedure 1) Press FEED-CHK to highlight. 2) Type in the appropriate paper feed mode using the keypad. 3) Press the OK key. 4) Press FEED-on to check the operation.
Page 212 COPIER > FEEDER > FUNCTION Sub-item Description Level SL-CHK Use it to check the ADF solenoid on its own. Procedure 1) Press SL-CHK to highlight. 2) Type in the solenoid number using the keypad. 3) Press the OK key. 4) Press SL-on to check the operation. Solenoid Number 0: locking solenoid 1: stamp solenoid...
Page 213: Option (Machine Settings Mode)
Chapter 5 5.5 OPTION (Machine Settings Mode) 5.5.1 COPIER 5.5.1.1 COPIER List 0009-6265 iR5570 / iR6570 <BODY> T-5-51 COPIER > OPTION > BODY Sub-item Description Level PO-CNT Use it to turn on and off the potential control mechanisms. setting: 0: off; 1: on (default) MODEL-SZ Use it to switchover the default magnification ratios and ADF original size detection.
Page 214 COPIER > OPTION > BODY Sub-item Description Level CONFIG Use it to select multiple firmware items stored on the hard disk and switchover country, language, machine type, and paper size configuration. Procedure XXYYZZ XX: country (JP); YY: language (ja); ZZ (00): machine type; AA (00): paper size configuration.
Page 215 COPIER > OPTION > BODY Sub-item Description Level TR_SP_MF Use it to change the transfer/separation output setting when the manual feed tray is used as the source of paper by way of providing a remedial measure. Setting 0: normal (default); 1: double transfer; 2: separation fault; 3: transfer fault TR_SP_DK Use it to change the transfer/separation output setting when the...
Page 216 COPIER > OPTION > BODY Sub-item Description Level SC-L-CNT Use it to change the threshold level of the paper size (large/small) for the scan counter. setting 0: count B4 as small size (default) 1: count B4 as large size DHON-TM Use it to set the timing at which drum heater goes on in sleep mode (with reference to clock time).
Page 217 COPIER > OPTION > BODY Sub-item Description Level IDL-MODE Use it to select idle rotation mode for the developing assembly. 0: fix to low humidity mode (off) 1: environment control (default) 2: fix to normal temperature/humidity mode (idle rotation for 120 sec) 3: fix to high humidity mode (idle rotation for 300 sec) 4: power save mode...
Page 218 COPIER > OPTION > BODY Sub-item Description Level LAPC-SW Use it to switch over laser APC correction. 0: execute initial rotation APC if left alone for 10 min 1: execute initial rotation APC if left alone for 60 min (default) 2: execute initial rotation if left alone for 120 min 3: disable initial rotation APC only 4: disable...
Page 219 COPIER > OPTION > BODY Sub-item Description Level SMTPTXPN Use it to change the SMTP transmission port number. setting: 0 to 65535 SMTPRXPN Use it to change the SMTP transmission port number. setting: 0 to 65535 POP3PN Use it to change the POP reception port number. setting: 0 to 65535 RUI-DSP Use it to enable/disable a remote IU function (designed for the...
Page 220 COPIER > OPTION > BODY Sub-item Description Level ORG-B5 Select a special paper size that the ADF cannot recognize (applicable to B5 communicated by the ADF). setting 0: B5 (default) 1: K-LEGAL UI-BOX Use it to enable/disable the display of the box screen on the control panel.
Page 221 COPIER > OPTION > BODY Sub-item Description Level CMD-PORT Use it to enable/disable the port for TOT asynchronous status communications. Use it to enable/disable the port for asynchronous status communications when FTUIF-over-TCP/IP is in use. setting 0: disable (off; default) 1: enable (on) MODELSZ2 Use it to enable/disable platen board original size detection (for...
Page 222 COPIER > OPTION > BODY Sub-item Description Level NS-PLNWS Use it to limit the use of PLAIN, LOGIN authentication, which is plain-text authentication of SMTP authentication (however, only where PLAIN, LOGIN authentication restrictive communication packets are encrypted). setting 0: as determined by SMTP server (default) 1: do not use NS-PLN Use it to limit the use of PLAIN, LOGIN authentication, which is...
Page 223 COPIER > OPTION > BODY Sub-item Description Level U-NAME Use it to set user names permitting connection to the SSH server. setting 8 characters max. (alphanumeric) U-PASWD Use it to set user passwords permitting connection to the SSH server. setting 8 characters max.
Page 224 Chapter 5 　 <USER> T-5-52 COPIER > OPTION >USER Sub-item Description Level COPY-LIM Use it to put an upper limit to the number of copies. setting: 1 to 9999 (default: 9999) SLEEP Use it to enable/disable the sleep function. setting 0: off 1;...
Page 225 COPIER > OPTION >USER Sub-item Description Level B4-L-CNT Use it to specify where B4 should be counted as large or small size for soft counters 1 thorough 6. 0: count as small size (default) 1: count as large size COPY-JOB Use it to enable/disable copy job reservation with a card reader/ coin vendor in use.
Page 226 COPIER > OPTION >USER Sub-item Description Level DOC-REM Use it to enable/disable the Remove Original message. setting 0: do not indicate (default) 1: indicate SIZE-DET Use it to enable/disable original size detection. 0: disable original size detection 1: enable original size detection DATE-DSP Use it to switch over data indication format: setting.
Page 227 COPIER > OPTION >USER Sub-item Description Level OP-SZ-DT Use it to enable/disable original size detection for book mode. setting 0: off (require input of size on control panel; default) 1: on (use auto original size detection) NW-SCAN Use it to permit/not permit the network scan function. setting 0: do to permit network scan function (default) 1: permit network scan function...
Page 228 COPIER > OPTION >USER Sub-item Description Level DPT-ID-7 Use it to select the 7-character input method for group ID registration and authentication. setting 0: normal (default) 1: use 7-character input RUI-RJT Use it to enable/disable connection of the HTTP port at 3 failed attempts at authentication by the RUI.
Page 229 Chapter 5 COPIER > OPTION >USER Sub-item Description Level PTJAM-RC Use it to enable/disable PDL jam recovery. setting 0: off (disable recovery) 1: on (enable recovery; default) SLP-SLCT Use it enable/disable use of an existing network-based application. setting 0: do not use (default) 1: use When set to '1', no shift takes place to sleep mode 3.
Page 230 (The machine may be set so that it will count B4 and larger paper as a large size paper in service mode: COPIER>OPTION>USER>B4-L-CNT). total A: total excluding local copy + remote copy. total B: total excluding local copy + remote copy + box print. copy: local copy + remote copy.
Page 231 COPIER > COUNTER Description Level total (full color + mono color 2) total (full color + mono color 1) total A1 total A2 total A (large) total A (small) total A (full color 1) total A (full color 2) total A (black-and-white 1) total A (black-and-white 2) total A (mono color;...
Page 232 COPIER > COUNTER Description Level total B (full color 2) total B (black-and-white 1) total B (black-and-white 2) total B (mono color; large) total B (mono color ; small) total B (black-and-white; large) total B (black-and-white; small) total B1 (duplex) total B2 (duplex) large B (duplex) small B (duplex)
Page 233 COPIER > COUNTER Description Level remote copy (total 1) remote copy (total 2) remote copy (large) remote copy (small) copy (full color 1) copy (full color 2) copy (mono color 1) copy (mono color 2) copy (black-and-white 1) copy (black-and-white 2) copy (full color;...
Page 234 COPIER > COUNTER Description Level copy A (black-and-white 2) copy A (full color; large) copy A (full color; small) copy A (mono color; large) copy A (mono color; small) copy A (black-and-white; large) copy A (black-and-white; small) copy A (full color + mono color; large) copy A (full color + mono color;...
Page 235 COPIER > COUNTER Description Level local copy (full color + mono color 2) local copy (full color + mono color 1) local copy (full color; large; duplex) local copy (full color; small; duplex) local copy (mono color; large; duplex) local copy (mono color; small; duplex) local copy (black-and-white;...
Page 236 COPIER > COUNTER Description Level print (total 2) print (large) print (small) print A (total 1) print A (total 2) print A (large) print A (small) print (full color 1) print (full color 2) print (mono color 1) print (mono color 2) print (black-and-white 1) print (black-and-white 2) print (full color;...
Page 237 COPIER > COUNTER Description Level PDL print (large) PDL print (small) PDL print (full color 1) PDL print (full color 2) PDL print (black-and-white 1) PDL print (black-and-white 2) PDL print (full color; large) PDL print (full color; small) PDL print (black-and-white; large) PDL print (black-and-white;...
Page 238 COPIER > COUNTER Description Level copy + print (full color; small; duplex) copy + print (mono color; large; duplex) copy + print (mono color; small; duplex) copy + print (black-and-white; large; duplex) copy + print (black-and-white; small; duplex) scan (total 1) scan (total 2) scan (large) scan (small)
Page 239 COPIER > COUNTER Description Level box print (black-and-white; large) box print (black-and-white; small) box print (full color + mono color; large) box print (full color + mono color; small) box print (full color + mono color 2) box print (full color + mono color 1) box print (full color;...
Page 240 COPIER > COUNTER Description Level reception print (full color + grayscale 1) reception print (full color; large; duplex) reception print (full color; small; duplex) reception print (grayscale; large; duplex) reception print (grayscale; small; duplex) reception print (black-and-white; large; duplex) report print (black-and-white; small; duplex) report print (total 1) report print (total 2) report print (large)
Page 241 COPIER > COUNTER Description Level report print (black-and-white; large; duplex) report print (black-and-white; small; duplex) copy scan total 1 (color) copy scan total 1 (black-and-white) copy scan total 2 (color) copy scan total 2 (black-and-white) copy scan total 3 (color) copy scan total 3 (black-and-white) copy scan total 4 (color) copy scan total 4 (black-and-white)
Page 242 Chapter 5 　 COPIER > COUNTER Description Level universal transmission scan total (black-and-white) box scan (color) box scan (black-and-white) remote scan (color) remote scan (black-and-white) transmission scan/fax (color) transmission scan/fax (black-and-white) transmission scan/i-fax (color) transmission scan/i-fax (black-and-white) transmission scan/e-mail (color) transmission scan/e-mail (black-and-white) transmission scan/FTP (color) transmission scan/FTP (black-and-white)
Page 243 Chapter 5 COPIER > OPTION > CST Sub-item Description Level P-SZ-C2 Use it to set the paper size (left deck). setting: 6: A4 (default); 15: B5; 18: LTR U1-NAMEto Use it to enable/disable display of a paper name when a size from U4-NAME a specific paper size group (U1 to U4) is detected.
Page 244 Chapter 5 　 COPIER > OPTION > ACC Sub-item Description Level DK-P Use it to set the size of paper used in the side paper deck. setting 0: A4 (default) 1: B5 2: LTR CCV2CT Use it to enable/disable large 2 count control. 0: off (disable 2-count control;...
Page 245 Chapter 5 COPIER > OPTION > INT-FACE Sub-item Description Level AP-ACCNT Use it to set (CPCA) group ID for printing (job) from application PrintMe built into the PS print server unit. setting 0 to 9999999 (default: 0) AP-CODE Use it to set the (CPCA) path for printing (job) from application PrintMe built into the PS print server unit.
Page 246 Chapter 5 　 COPIER > OPTION > TEMPO Sub-item Description Level F-HUM-D Use it to manually set the humidity for the site of installation. - The machine assumes it as the output of the humidity sensor. - The setting will be valid only when F-HUM-SW is '1'. setting: 30 to 99 (default: 35(%)) <LCNS-TR>...
Page 247: Feeder
Chapter 5 COPIER > OPTION > LCNS-TR Sub-item Description Level ST-LIPS Use it to display the installation state/to execute transfer invalidation of LIPS as part of transfer invalidation. TR-LIPS Use it to obtain a transfer license key as part of transfer invalidation. ST-PDFDR Use it to display the installation state/to execute transfer invalidation of the PDF direct transmission mechanism as part of transfer...
Page 248: Sorter
Chapter 5 　 T-5-59 COPIER > FEEDER > OPTION Sub-item Description Level SIZE-SW Use it to enable detection of a mix of AB and inch originals. setting 0: ON (do not detect; default); 1: OFF (detect) LS-DBL Use it to enable/disable ADF high-speed duplex mode. setting 0: enable (execute high-speed duplex mode;...
Page 249: Board
Chapter 5 5.5.4 BOARD 5.5.4.1 BOARD List 0009-6268 iR5570 / iR6570 T-5-61 COPIER > BOARD > OPTION Sub-item Description Level FONTDL Use it to enable/disable display of the setting screen for font service when the PS kanji font downloaded is in use. setting 0: disable (do not display;...
Page 250: Test (Test Print Mode)
Chapter 5 　 5.6 TEST (Test Print Mode) 5.6.1 COPIER 5.6.1.1 COPIER List 0009-6267 iR5570 / iR6570 <PG> T-5-62 COPIER > TEST > PG Sub-item Description Level TYPE Enter the type No. of the desired test print, and press the Start key to print out a test print.
Page 251 Chapter 5 COPIER > TEST > PG Sub-item Description Level PG-PICK Use it to select the source of paper for test printing. 1: right deck 2: left deck 3: cassette 3 4: cassette 4 5-6: not used 7: side deck 8: multifeeder 2-SIDE Use it to select the output mode for test printing.
Page 252 6) Make the following selections in service mode: COPIES>TEST>NETWORK>PING. Then, enter the local host address (i.e., IP address of the machine), and press the OK key. - If the indication is 'NG', suspect a fault in the IP address of the machine or of the network controller. Ask the system administrator for a check on the IP address, or replace the main controller PCB.
Page 253: Counter (Counter Mode)
Chapter 5 5.7 COUNTER (Counter Mode) 5.7.1 COPIER 5.7.1.1 COPIER List 0009-6362 iR5570 / iR6570 <TOTAL> T-5-64 COPIER > COUNTER > TOTAL Sub-item Description Level SERVICE1 total counter 1 for service Increases the count when paper is discharged outside the machine.
Page 254 COPIER > COUNTER > TOTAL Sub-item Description Level FAX-PRT fax reception print counter Increases the count when paper is discharged outside the machine or duplex stacking occurs to suit the charge counter in fax reception mode. in the case of a blank sheet, the count remains unchanged; for both large and small sizes, the count is increased by 1;...
Page 255 Chapter 5 COPIER > COUNTER > TOTAL Sub-item Description Level SCAN scan counter Increases the count when an original has been read, indicating the number of originals read. for both large and small sizes, the count is increased by 1; the reading may be reset after 99999999, resets to 00000000 <PICKUP>...
Page 256 Chapter 5 　 COPIER > COUNTER > FEEDER Sub-item Description Level DFOP-CNT Indicates the number of times the ADF hinge has opened/closed. setting 0: OFF (default) 00000000 to 99999999 <JAM> T-5-67 COPIER > COUNTER > JAM Sub-item Description Level TOTAL total jam counter FEEDER feeder total jam counter...
Page 257 Chapter 5 COPIER > COUNTER > PRDC-1 Sub-item Description Level PRM-GRID primary grid wire counter PO-WIRE pre-transfer charging wire counter TR-WIRE transfer charging wire counter SP-WIRE separation charging wire counter PRM-CLN primary charging wire cleaner counter TR-CLN transfer charging wire cleaner counter PO-CLN pre-transfer charging wire cleaner counter SP-CLN...
Page 258 Chapter 5 　 COPIER > COUNTER > DRBL-1 Sub-item Description Level C4-SP-RL cassette 4 separation roller counter C4-FD-RL cassette 4 feed roller counter LD-PU-RL left front deck pickup roller counter LD-SP-RL left front deck separation roller counter LD-FD-RL left front deck feed roller counter RD-SP-RL right front deck separation roller counter RD-FD-RL...
Page 259 COPIER > COUNTER > DRBL-2 Sub-item Description Level DF-SP-PD Indicates the number of sheets picked up by the ADF separation pad. (counter reading retained by the controller PCB) for both simplex and duplex modes, the count is increase by 1 (regardless of the number of sides);...
Page 260 COPIER > COUNTER > DRBL-2 Sub-item Description Level PD-FD-RL Indicates the number of sheets moving past the controller PCB. (counter reading retained by the controller PCB) SORT Sort counter The large and small sizes are not distinguished from each other. FIN-STPR stapler (handling tray assembly) SADDLE...
Page 261: Chapter 6　Outline Of Components
Chapter 6　Outline of Components...
Page 263 Contents Contents 6.1 Clutch/Solenoid ..............................6-1 6.1.1 Clutches and Solenoids ..........................6-1 6.2 Motor .................................. 6-4 6.2.1 Motors ................................. 6-4 6.3 Fan ..................................6-10 6.3.1 Fans ................................6-10 6.4 Sensor ................................6-13 6.4.1 Sensors............................... 6-13 6.5 Switch ................................6-20 6.5.1 Switches..............................6-20 6.6 Lamps, Heaters, and Others ..........................
Page 265: Clutch/Solenoid
Chapter 6 6.1 Clutch/Solenoid 6.1.1 Clutches and Solenoids 0008-7744 iR5570 / iR6570 <Reader Unit> The reader unit does not have clutches and solenoids. <Printer Unit> T-6-1 Notation Name Description Remarks developing cylinder clutch drives the developing cylinder registration clutch drives the registration roller manual feed pickup clutch drives the manual feed pickup roller...
Page 266 Notation Parts No. PART- Duplexing Motor driver DC controller drive PCB FH7-5729 CL>1 J108 FH7-5729 CL>2 J115 FK2-0831 SL>9 J106 (recover) (SL10) (plunger drawn) FK2-0832 SL>5 J108 FH7-5702 SL>3 J110 FH7-5702 SL>4 J110 FM2-4171 SL>7 J106 FM2-3015 SL>1 J2105/ J2101 J104 FM2-3015 SL>2...
Page 267 F-6-1...
Page 268: Motor
Chapter 6 　 6.2 Motor 6.2.1 Motors 0008-7746 iR5570 / iR6570 <Reader Unit> T-6-3 Notation Name Description Parts No. E code drives the No. 1/No. 2 mirror M501 scanner motor FK2-0237 E202 base T-6-4 Notation Connector I/F PCB reader controller PCB M501 J306/307 J203...
Page 269 T-6-5 Notatio Name Description Remarks drum motor drives components associated with the photosensitive drum main motor drives major components of the printer unit fixing motor drives the fixing assembly right deck lifter motor drives the Lifter of the right deck Left deck lifter motor drives the lifter of the left deck primary charging wire cleaning motor...
Page 270 Notatio Name Description Remarks cassette 3 lifter motor drives the lifter of the cassette cassette 4 lifter motor drives the lifter of the cassette laser scanner motor drives the polygon mirror left deck pickup motor drives the left deck pickup mechanism vertical path duplexing feed motor drives the curl-imparting...
Page 271 Notati Parts No. PART-CHK Error FK2-0828 MTR>24 FK2-0144 MTR>23 FK2-0823 MTR>15 FK2-0826 MTR>13 FK2-0826 MTR>16 FK2-0814 MTR>27 FK2-0814 MTR>28 FM2-3670 MTR>1 E110-0001 FH6-1717 MTR>6 FK2-0824 MTR>8 FK2-0820 MTR>10 FK2-0822 MTR>9 T-6-7 Notati Duplexing drive PCB Motor driver PCB controller J108 J108 J106 J2105/J2113...
Page 272 Notati Duplexing drive PCB Motor driver PCB controller J2102/J2101 J104 J2307/J2302 J107 J2305/J2302 J107 J113 J113 J116 J2103/J2101 J104 J2112/J2101 J104 J2102/J2101 J104 J2110/J2101 J104...
Page 273 F-6-3...
Page 274: Fan
Chapter 6 　 6.3 Fan 6.3.1 Fans 0008-7748 iR5570 / iR6570 <Reader Unit> T-6-8 Notatio Name Description Parts No. Connector Interface Reader controller reader unit cools the reader J313/J308 J202 FM501 FH5-1061 cooling fan unit FM13 F-6-4 <Printer Unit> T-6-9 Notation Name Description...
Page 275 Notation Name Description controller cooling fan cools the laser assembly, developing assembly, drive assembly, controller curl-removing fan removes curl from print paper after fixing DC power supply fan cools the power supply PCB fixing heater power supply cools the power supply for fixing cooling fan duplexing feed fan cools the duplexing feed motor...
Page 276 Notati DC power supply Duplexing DC controller PCB J108 J106 J102 J124 J2303/J2302 J107 CN4001/J4002 J124 F-6-5...
Page 277: Sensor
Chapter 6 6.4 Sensor 6.4.1 Sensors 0008-7890 iR5570 / iR6570 <Reader Unit> T-6-12 Notati Name Description Parts No. Connector No. Interface PCB Reader controller PS501 ADF open/ detects the FK2-0149 J310/307 J203 closed 1 state (open/ sensor closed) of the ADF PS502 Scanner HP detects...
Page 278 T-6-13 Notation Name Description Right lower cover open/closed detects the Right lower cover open/closed sensor Manual feed tray open/closed sensor detects the manual feed tray open/closed Claw jam sensor detects the claw jam Right deck open/closed sensor detects the right deck open/closed Right deck lifter sensor detects the right deck lifter Right deck paper sensor...
Page 279 Notation Name Description PS32 Right deck feed paper sensor detects the right deck feed paper PS33 Left deck feed paper sensor detects the left deck feed paper PS34 Duplexing paper sensor detects the duplexing paper PS35 Internal delivery sensor detects the internal delivery PS36 External delivery sensor detects the external delivery...
Page 280 Notatio Parts No. DC controller FK2-0149 J112 FK2-0149 P001-7 1:present J112 FK2-0149 P002-4 1:present J112 FK2-0149 P009-12 0:open J115 PS10 FK2-0149 J115 PS11 FK2-0149 P001-9 1:present J115 PS12 FK2-0149 P008-4 1:present J115 PS13 FK2-0149 P001-3 1:present J110 PS14 FK2-0149 P001-5 1:present J110 PS15...
Page 281 Notatio Parts No. DC controller PS38 FK2-0149 P002-7 1:present J107 xx13 PS45 FK2-0149 P002-12 1:absent J128 PS46 FK2-0149 P008-09 1:present J106 xx12 PS47 FK2-0149 P006-8 1:present J115 PS48 FK2-0149 P006-12 1:present J115 PS49 FK2-0149 P006-9 1:present J115 PS50 FK2-0149 P006-13 1:present J115 PS51...
Page 282 PS23 PS25 PS47 PS48 PS26 PS49 PS13 UN16 PS21 PS50 UN18 PS17 PS15 UN17 UN14 PS27 UN19 PS14 PS22 UN15 PS18 PS16 PS24 PS28 PS11 PS32 PS19 PS12 PS20 PS10 F-6-7...
Page 283 UN13 PS30 PS34 PS31 PS38 PS33 PS37 PS54 PS29 PS51 PS52 PS45 PS36 PS53 PS35 PS46 F-6-8...
Page 284: Switch
Chapter 6 　 6.5 Switch 6.5.1 Switches 0007-8743 iR5570 / iR6570 <Reader Unit> The reader unit does not have switches. <Printer Unit> T-6-15 Notatio Name Description Parts No. main power switch turns on/off the main power FK2-0796 front cover switch detects the state (open/closed) WC4-5125 of the front cover...
Page 285 F-6-9...
Page 286: Lamps, Heaters, And Others
Chapter 6 　 6.6 Lamps, Heaters, and Others 6.6.1 Lamps, Heaters, and Others 0007-8766 iR5570 / iR6570 <Reader Unit> T-6-16 Notatio Name Description Parts No. H501 lens heater prevents condensation on F26-4601 (100V; option) the lens F26-4611 (230V; service part) H502 mirror heater prevents condensation on...
Page 287 Notatio Name Description Parts No. cassette heater prevents condensation in cassette FM2-4176 (100V) (dries paper inside) FM2-4182 (230V; service part) THM1 fixing main thermistor performs fixing temperature control, FK2-0809 detects error (thermistor unit) THM2 fixing sub thermistor performs fixing temperature control, FM2-4161 detects error THM3...
Page 288 LED1 THM2 THM3 THM1 H1 / TH5 THU1 ELCB F-6-11...
Page 289: Pcbs
Chapter 6 6.7 PCBs 6.7.1 PCBs 0007-8957 iR5570 / iR6570 <Reader Unit> T-6-18 Ref. Name Description Parts No. interface PCB serves as the interface with the printer FM2-3624 and ADF reader controller PCB controls the reader unit FM2-3623 CCD/AP PCB performs analog image processing FM2-3158 (CCD unit)
Page 290 Ref. Name Description Parts No. AC driver PCB controls the AC circuitry FM2-3044 (100V; AC driver unit) FM2-3043 (120V; AC driver unit) FM2-3045 (230V; AC driver unit) motor driver PCB controls the motor FM2-3655 HVT PCB generates high voltage FM2-3653 potential PCB controls the surface potential of the FM2-3040...
Page 291 Ref. Name Description Parts No. [18] main controller PCB performs digital image processing/ FM2-3794 system control [19] differential PCB converts communication signals FM2-3796 [20] PCI expansion PCB serves as a relay PCB FG3-1745 (option) [21] drum cleaner thermistor detects clogging of the cleaner FM2-3661 [22] potential sensor PCB...
Page 293: Chapter 7　System Construction
Chapter 7　System Construction...
Page 295 Contents Contents 7.1 Construction ............................... 7-1 7.1.1 Functional Construction ..........................7-1 7.1.2 Wiring Diagram of the Major PCBs......................7-1 7.1.3 Controlling the Main Motor (M2) ....................... 7-2 7.2 System Construction............................7-4 7.2.1 System Configuration with Input/Output Accessories ................7-4 7.2.2 System Configuration with Printing/Transmission Accessories ..............7-5 7.2.3 Functions and Printing/Transmission Accessories (230V) .................
Page 297: Construction
Chapter 7 7.1 Construction 7.1.1 Functional Construction 0007-7759 iR5570 / iR6570 The machine may be divided into the following seven functional blocks: Original Reader controller PCB Original CCD/AP Optical path illumination Reader Control System Original Exposure System DC controller PCB Main controller PCB DC power supply PCB Printer Control System...
Page 298: Controlling The Main Motor (M2)
Chapter 7 　 J103 Potential control PCB J426 Keypad Inverter LCD panel J107 (LCD) Duplexing driver PCB J6802 J6801 J2302 J1113 J1114 J1112 J1110 J1111 Laser scanner J116 motor Control panel CPU PCB J2511 J511 J121 Laser driver J1018 J2501 J122 J1015 Main controller PCB...
Page 299 Chapter 7 Item Description Operating/driving Waste toner feedscrew Cleaning assembly Registration roller Manual feed pickup assembly Left deck feed roller 2 Developing assembly unit Control Turning on/off the motor Controlling the motor to a specific speed Error detection code E010 [1] When the main motor drive signal (MAIN_M_ON) goes '1', the main motor starts to rotate.
Page 300: System Construction
Chapter 7 　 7.2 System Construction 7.2.1 System Configuration with Input/Output Accessories 0008-8288 iR5570 / iR6570 The following shows a typical system configuration: F-7-4 T-7-2 Finisher-T1 Saddle Finisher-T2 Shift Tray-D1 Copy Tray-L1 Puncher Unit-L1/M1/N1/P1 DADF-M1 (standard) Paper Deck-V1...
Page 301: System Configuration With Printing/Transmission Accessories
Chapter 7 7.2.2 System Configuration with Printing/Transmission Accessories (230V) 0009-6099 iR5570 / iR6570 The following shows a typical system configuration: [10] [11] F-7-5 [1] Printer Kit-G2 (BootROM) [2] Multi PDL Printer Kit-G1 (BootROM) [3] Expansion Bus-C1 [4] USB Application Interface Board-D1 [5] iR Security Kit-A2 (license certificate) [6] Univrsal Send Kit-D1 (license certificate) [7] Universal Send PDF Encryption Kit-B1 (license certificate)
Page 302: Functions And Printing/Transmission Accessories (230V)
Chapter 7 　 [11] Remote Operators Software Kit-A1 (license certificate) 7.2.3 Functions and Printing/Transmission Accessories (230V) 0009-6101 iR5570 / iR6570 The following shows the accessories needed for individual functions: T-7-3 UFR II/PCL pronting + ==> Printer Kit-G2 Tiff direct printing UFR II/PCL/PS printing ==>...
Page 303: Product Specifications
Chapter 7 7.3 Product Specifications 7.3.1 Product Specifications 0008-8570 iR5570 / iR6570 Copyboard stream reading, fixed reading Body console Light source type xenon lamp (yellow green) Lens type fixed focus Photosensitive medium A-Si drum (80-mm dia.) Image reading method light-receiving element (1 line CCD) Reproduction method indirect electrostatic Exposure method...
Page 304 Original type sheet, book, 3-D object (2 kg max.) Maximum original size 297mm x 431.8mm Original size detection fixed sensor in combination with CCD function Reproduction ratio 100% (1:1), reduce (1:0.250, 1:0.500, 1:0.611, 1:0.707, 1:0.816, 1:0.865), enlarge (1:1.154, 1:1.224, 1:1.414, 1:2.000, 1:4.000), between (1:0.250 to 4.000) (25% and 400%, in 1%-increments) Warm-up time 30sec or less...
Page 305 Delivery tray stack 250 sheets (80g/m2) Continuous 1 - 999 reproduction Memory 512 MB Operating environment 15 to 27.5 deg C (temperature range) Operating environment 25 to 75% (humidity range) Operating environment 0.8 to 1.0 atm (atmospheric pressure) Noise standby: 55 dB or less, printing: 78 dB or less Hard disk 20GB Power supply rating...
Page 306: Function List
Chapter 7 　 7.4 Function List 7.4.1 Paper Types 0008-8703 iR5570 / iR6570 T-7-4 Source Type Size cassette deck manual (left/right) feeder plain paper (64 to 90 g/m2) A3, B4, A4R, recycled paper A5R, B5R, colored paper LDR, LGL, heavy paper (91 to 200 g/ LTRR, STMTR A4, B5, LTR bond paper...
Page 307 T-7-5 Simplex duplex Size manual manual cassette/deck cassette/deck feeder feeder plain paper 65[55] 32[27] 65[55] 32[27] 55[46] 27[23] 47[40] 23[20] STMTR 65[55] 32[27] LTRR 50[43] 25[21] heavy paper STMTR LTRR postcard 2-pane postcard 4-pane postcard...
Page 308 Simplex duplex Size manual manual cassette/deck cassette/deck feeder feeder bond paper LTRR transparenc index sheets...
Page 309: Chapter 8　Upgrading
Chapter 8　Upgrading...
Page 311 Contents Contents 8.1 Outline of Upgrading the Machine........................8-1 8.2 Outline of the Service Support Tool........................8-2...
Page 313: Outline Of Upgrading The Machine
Chapter 8 8.1 Outline of Upgrading the Machine 0009-4717 iR5570 / iR6570 The machine and its accessories may be upgraded by replacing DIMM-ROM or using the Service Support Tool (hereafter, SST) installed on a personal computer (PC). The following table shows the various system software used in conjunction with the machine and how they may be upgraded.
Page 314: Outline Of The Service Support Tool
8.2 Outline of the Service Support Tool 0009-4718 iR5570 / iR6570 The Service Support Tool (hereafter, SST) has the following functions: iR ---- Service PC Initialize HDD HDD setting information Download system software System software Flash ROM Upload backup data Backup data Download backup data Back up RAM...
Page 315 Main power on keypad, 2+8 on keypad, 1+7 switch ON Safe mode Boot ROM Boot program program SYSTEM program In service mode COPIER > FUNCTION > SYSTEM > DOWNLOAD normal mode program Download mode A Download mode B F-8-2 Use safe mode for the following: -when you have replaced the HDD.
Page 316 Function Download mode Normal mode Safe mode (download mode B) (download mode A) FSTDEV TMP_GEN TMP_PSS TMP_FAX APL_SEND APL_MEAP APL_GEN PDL_DEV FSTCDEV Downloading the system -System -System software -Language -Language -RUI -RUI -Boot -Boot -G3FAX -Dcon -Dcon -Rcon -Rcon -SDICT -SDICT -MEAPCONT -MEAPCONT...
Page 317 The system software is downloaded. - - - Download Mode - - - [ iR2270i-JPjaxxxx-MN.dsh ] - - - - - - - - - - Complete [ iR2270iM-JPjaxxxx-1F77-MN.PRG ] - - - - Complete [ iR2270iM-ZZjaxxxx-49AD.PRG ] - - - - - - - Complete [ iR2270iW-JPjaxxxx-5C16-MN.PRG ] - - - - Complete...
Page 318 Boot System Software Flash F-8-4...
Page 319 Feb 22 2005...

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Canon iR6570 Series Portable Manual

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Chapter 1 Maintenance And Inspection

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Chapter 2 Standards And Adjustments

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Chapter 3 Error Code

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Chapter 4 User Mode Items

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Chapter 5 Service Mode

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Chapter 6 Outline Of Components

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Chapter 7 System Construction

Chapter 8 Upgrading

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