Grizzly G0850 Owner's Manual

Grizzly G0850 Owner's Manual

5 hp cyclone dust collector

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MODEL G0850
5 HP CYCLONE DUST COLLECTOR
OWNER'S MANUAL
(For models manufactured since 01/19)
265752
COPYRIGHT © MARCH, 2019 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KB19798 PRINTED IN TAIWAN
V1.03.19

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Summary of Contents for Grizzly G0850

  • Page 1 (For models manufactured since 01/19) 265752 COPYRIGHT © MARCH, 2019 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #KB19798 PRINTED IN TAIWAN V1.03.19...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
  • Page 3: Table Of Contents

    Washing Canister Filters ......................44 Removing/Replacing Canister Filters ..................44 SECTION 9: WIRING ........................46 Wiring Safety Instructions ......................46 G0850 Wiring Diagram ......................47 SECTION 10: PARTS ........................48 Base, Stand & Motor ........................ 48 Filters, Brushes & Brush Motors ....................50 Labels &...
  • Page 4: Introduction

    Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. Model G0850 (Mfd. Since 01/19)
  • Page 5: Identification

    8" Dust Intake Ports Cyclone Funnels Collection Collection Collection Drums Drum Lock Drum Control Panel & Handles Handles Remote Receiver Filter Bags To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0850 (Mfd. Since 01/19)
  • Page 6: Controls & Components

    Figure 1. G0850 main function components. A. Collection Drum Lock Handle: Secures col- lection drum in position. Figure 3. G0850 control panel and remote B. Collection Drum Bag: Collects wood chips control. and dust during operation.
  • Page 7: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0850 5 HP CYCLONE DUST COLLECTOR Product Dimensions: Weight................................705 lb. Width (side-to-side) x Depth (front-to-back) x Height............62-1/2 x 47-3/4 x 103-1/2 in.
  • Page 8 The information contained herein is deemed accurate as of 3/13/2019 and represents our most recent product specifications. Model G0850 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0850 (Mfd. Since 01/19)
  • Page 9: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0850 (Mfd. Since 01/19)
  • Page 10 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0850 (Mfd. Since 01/19)
  • Page 11: Additional Safety For Dust Collectors

    DO NOT place dust collector where it can what type of wood dust you will be exposed to in be exposed to rain or moisture, which creates a case of an allergic reaction. shock hazard and will reduce life of machine. Model G0850 (Mfd. Since 01/19)
  • Page 12: Section 2: Power Supply

    To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -10- Model G0850 (Mfd. Since 01/19)
  • Page 13 -11- Model G0850 (Mfd. Since 01/19)
  • Page 14: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
  • Page 15: Inventory

    Collection Drum Lid (Left) ......1 U. Collection Drum Lid (Right) ......1 Intake Cylinders .......... 2 W. Filter Cover Plates ........2 X. Outer Filter Muffler ........1 Inner Filter Muffler ........1 Figure 5. Main inventory components. -13- Model G0850 (Mfd. Since 01/19)
  • Page 16 BJ. RF Remote Control ........1 BK. Remote Control Battery Type A27 12V ..1 Additional Components (Not Shown) BL. Filter Brush Cleaning Motors ...... 2 BM. Control Panel ..........1 Figure 8. Hardware/fasteners. -14- Model G0850 (Mfd. Since 01/19)
  • Page 17: Site Considerations

    RF controllers, some thick concrete or steel walls may isolate the dust collector from the RF signal. Double-check dust collector RF reception before finalizing installation. Figure 9. Minimum working clearances. -15- Model G0850 (Mfd. Since 01/19)
  • Page 18: Assembly

    ⁄ " hex bolts and (8) " flat washers (see Figure 11). ⁄ Figure 13. Left and right lower front legs attached to base stand. Figure 11. Locking swivel casters installed on base stand. -16- Model G0850 (Mfd. Since 01/19)
  • Page 19 ⁄ " hex bolts and (2) ⁄ " fender washers. Left Leg Brace Lower Center Bracket Lower Center Figure 18. Upper legs placed in left leg brace. Figure 16. Lower center leg bracket installed. -17- Model G0850 (Mfd. Since 01/19)
  • Page 20 15. Secure (4) 60mm M16-2 x 27 eye bolts in impeller housing where shown in Figure 23. Figure 20. Right rear upper leg installed with 10-24 screw holes facing forward. Figure 23. Impeller housing eye bolt locations. -18- Model G0850 (Mfd. Since 01/19)
  • Page 21 20. Remove lifting equipment carefully without do so. damaging electrical components. 21. Remove control panel and filter cleaning motors from packaging and set aside on impeller housing for now. -19- Model G0850 (Mfd. Since 01/19)
  • Page 22 " fender washers, and (12) ⁄ "-18 hex nuts (see Figure 30). Finger-tighten for now. Gasket x 12 Vacuum Figure 28. Cross-pattern fastener tightening Port sequence. Left Cyclone Funnel Reference Arrows Figure 30. Attaching cyclone funnels. -20- Model G0850 (Mfd. Since 01/19)
  • Page 23 33. Attach (1) E-clip to each headless clevis pin. 37. Loosely thread (6) ⁄ "-20 x 1" 6-lobe knob bolts into outside of muffler. 34. Align holes in each collection drum lock handle with holes in legs. -21- Model G0850 (Mfd. Since 01/19)
  • Page 24 "-18 x 1" knob bolts (see Figure 36). Figure 38). Left Filter Brush Motor Screws Figure 36. Canister filters installed on impeller Figure 38. Attaching left filter brush motor to housing. filter cover plate (viewed from rear of machine). -22- Model G0850 (Mfd. Since 01/19)
  • Page 25 " hex bolts and (2) ⁄ " fender washers (see Figure 43). Outer Filter Muffler Figure 40. Outer filter muffler installed. Figure 43. Control panel attached to right leg brace and upper front leg. -23- Model G0850 (Mfd. Since 01/19)
  • Page 26 Slots each collection drum, with inside of ring fac- ing down (see Figure 46). Drum Collection Drum Vacuum Ring Handle Figure 48. Collection drums secured to machine. Figure 46. Collection drum vacuum ring installed. -24- Model G0850 (Mfd. Since 01/19)
  • Page 27: Test Run

    Button may overheat and malfunction. Power Indicator Dust Collection Indicator Button Figure 49. Dust-collection motor OFF and ON buttons and indicator lights. -25- Model G0850 (Mfd. Since 01/19)
  • Page 28 ON. — Within 1 minute, press Filter Brush Cleaning ON/OFF button again. Filter brush motors should turn OFF. Filter Brush Cleaning ON/OFF Figure 51. Remote control functions. Congratulations! The test run is complete. -26- Model G0850 (Mfd. Since 01/19)
  • Page 29: Section 4: Designing A System

    Plastic duct generates static The Model G0850 works great as a central sys- electrical buildup that can tem for a small shop or a dedicated dust collector cause fire or shock. Properly for large production machines.
  • Page 30 However, the cost of specifically Avoid inferior metal duct that requires you to cut it designed flexible duct can vary greatly. Grizzly to length and snap it together. This type of duct is offers polyethylene hose, which is well suited for...
  • Page 31: System Design

    Line Duct Our Workshop Planner will allow you to quickly and easily design and print a basic shop layout. Don't worry, non-Grizzly brand machines can be Figure 56. Efficient duct layout. substituted with Grizzly machines for layout pur- poses. Note: After you're finished, make sure to save your layout for later modification.
  • Page 32 5" 6" 7" 1200 8" 1600 Shaper Table Saw Planer 9" 2000 Figure 60. CFM requirements labeled for each 10" 2500 machine. Figure 58. Approximate required airflow for machines, based on dust port size. -30- Model G0850 (Mfd. Since 01/19)
  • Page 33 Experiment with different combinations of blast gates open/closed to find the best results for your system. Write your determined branch line sizes on your drawing, as shown in the following figure. -31- Model G0850 (Mfd. Since 01/19)
  • Page 34 CFM require- ment for the machine. Use the following tables to calculate the resistance of duct work. -32- Model G0850 (Mfd. Since 01/19)
  • Page 35 3) increasing machine dust port size, 4) moving machine closer to dust collector to eliminate duct length, and 5) reducing 90˚ elbows or replacing them with 45˚ elbows. -33- Model G0850 (Mfd. Since 01/19)
  • Page 36 1210 1025 The airflow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter. Figure 68. G0850 performance curve chart and data. -34- Model G0850 (Mfd. Since 01/19)
  • Page 37: System Grounding

    External Ground Wire Always guard against stat- Internal ic electrical build up by Ground Wire Ground grounding all dust collec- Screw Flex tion lines. Hose Figure 70. Flex-hose grounded to machine. -35- Model G0850 (Mfd. Since 01/19)
  • Page 38: Section 5: Operations

    Regardless of the content in this sec- brushes that knock caked-on dust into the plastic tion, Grizzly Industrial will not be held liable collection bags. for accidents caused by lack of training.
  • Page 39: Using Controls

    OFF when pressed again. Note: The filter brush cleaning motors start auto- matically and run for 1 minute after 8 hours of machine use. Filter Brush Cleaning Indicator: Illuminates when filter brush motors operate. -37- Model G0850 (Mfd. Since 01/19)
  • Page 40: Section 6: Accessories

    Dust Collection serious personal injury or machine damage. Adjustable Nipple To reduce this risk, only install accessories H5250—8" Industrial Dust Collection Pipe recommended for this machine by Grizzly. Hanger T26510—8" Industrial Dust Collection Clamp NOTICE Hanger T27054—8" Quick-Fit O-Ring, 12-Pk.
  • Page 41: Section 7: Maintenance

    To avoid damage to your Collection Drum Handles eyes and lungs, always wear safety goggles and a respirator when working with the dust collection bags or canisters. Collection Drums Figure 78. Collection bag components. -39- Model G0850 (Mfd. Since 01/19)
  • Page 42: Removing/Replacing Filter Bags

    Canister Filter Clamp Drum Handle Filter Figure 79. Collection drum properly secured to machine. Figure 80. Filter bag components. Attach new filter bag around bottom of canis- ter filter and secure with clamp. -40- Model G0850 (Mfd. Since 01/19)
  • Page 43: Cleaning Canister Filters

    Cleaning Canister Pairing Remote Filters Control The Model G0850 dust collector uses a motor- The Model G0850 dust collector uses an RF driven brush system to remove dust build-up and remote control to duplicate functions on the debris from the filter pleats. The filter-cleaning control panel.
  • Page 44: Section 8: Service

    5. Motor bearings at fault. 5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 6. Motor shaft bent. 6. Test with dial indicator. Replace motor if damaged. -42- Model G0850 (Mfd. Since 01/19)
  • Page 45 3. Receiver and remote are not registered or paired. 4. A wall or barrier disrupts the radio 4. Move machine away from barrier; use remote within frequency, or controller is too far away. 75' of machine. -43- Model G0850 (Mfd. Since 01/19)
  • Page 46: Washing Canister Filters

    Filter Bag T28925 ..........2 Safety Goggles (Per Person) ......1 Respirator (Per Person) ........1 Shop Vacuum ............ 1 To remove & replace canister filters: DISCONNECT MACHINE FROM POWER! Put on safety goggles and respirator. -44- Model G0850 (Mfd. Since 01/19)
  • Page 47 Repeat Steps 7–8 to remove second canister filter. 10. Use shop vacuum to clean dust from inside Figure 84. Fasteners for outer filter muffler. impeller housing and surface of machine. 11. Reverse Steps 3–9 to re-assemble. -45- Model G0850 (Mfd. Since 01/19)
  • Page 48: Section 9: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -46- Model G0850 (Mfd. Since 01/19)
  • Page 49: G0850 Wiring Diagram

    INPUT Disconnect power before working on wiring. INVERTER MEAN WELL LRS-200-24 230 VAC L6-30 PLUG Circuit Board (As Recommended) Ground Control Panel Control Panel (Interior) (Viewed From Rear) READ ELECTRICAL SAFETY -47- Model G0850 (Mfd. Since 01/19) ON PAGE 46!
  • Page 50: Section 10: Parts

    66-12 66-8 66-10 266-2 266-4 266-1 266-3 266-5 266-6 9 10 10 9 10 257-1 257-2 257-3 257-4 257-5 9 10 BUY PARTS ONLINE AT GRIZZLY.COM! -48- Model G0850 (Mfd. Since 01/19) Scan QR code to visit our Parts Store.
  • Page 51 COLLECTION BAG 22" X 38" We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. BUY PARTS ONLINE AT GRIZZLY.COM! -49- Model G0850 (Mfd.
  • Page 52: Filters, Brushes & Brush Motors

    175-1 175-2 175-1 175-2 175-1 175-1 175-2 175-2 175-1 175-1 175-2 233 233 175-1 175-2 175-1 175-2 233 233 250 251 BUY PARTS ONLINE AT GRIZZLY.COM! -50- Model G0850 (Mfd. Since 01/19) Scan QR code to visit our Parts Store.
  • Page 53 STRAIN RELIEF TYPE-6 PG13.5 P0850194 HEX BOLT 1/4-20 X 1 P0850272 CONDUIT 1/2 X 24" P0850195 FLAT WASHER 1/4 P0850273 STRAIN RELIEF TYPE-3 PG16 BUY PARTS ONLINE AT GRIZZLY.COM! -51- Model G0850 (Mfd. Since 01/19) Scan QR code to visit our Parts Store.
  • Page 54: Labels & Cosmetics

    ELECTRICITY LABEL, LARGE P0850312 TOUCH-UP PAINT, GRIZZLY GREEN P0850306 READ MANUAL WARNING LABEL P0850313 TOUCH-UP PAINT, GRIZZLY PUTTY P0850307 UNPLUG 220V WARNING LABEL BUY PARTS ONLINE AT GRIZZLY.COM! -52- Model G0850 (Mfd. Since 01/19) Scan QR code to visit our Parts Store.
  • Page 55: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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