Grizzly G0703 Owner's Manual

Grizzly G0703 Owner's Manual

1 1/2 hp cyclone dust collector
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MODEL G0703/G0703P 1
HP
2
CYCLONE DUST COLLECTOR
OWNER'S MANUAL
(For models manufactured since 03/12)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Summary of Contents for Grizzly G0703

  • Page 1 MODEL G0703/G0703P 1 ⁄ CYCLONE DUST COLLECTOR OWNER'S MANUAL (For models manufactured since 03/12) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: OPERATIONS ......33 SECTION 6: ACCESSORIES ......37 SECTION 1: SAFETY ........7 SECTION 7: MAINTENANCE ......39 SECTION 2: POWER SUPPLY ...... 10 SECTION 8: SERVICE ........40 SECTION 9: WIRING ........42 SECTION 3: SETUP ........
  • Page 4: Introduction

    INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual Machine Description www.grizzly.com...
  • Page 5: Step

    Identification Note: The inlet restrictor is only installed if dust collector is to be used on a 20 Amp-110 Volt circuit and circuit breaker tripping occurs during start-up. Figure 1. To reduce the risk of serious injury when using this machine, read and understand this entire...
  • Page 6: Glossary Of Terms

    Glossary Of Terms Air Suction Capacity: Duct Grounding: Main Line: Branch Line: Main Line Velocity Velocity Machine CFM Requirement: Collection Bag/Drum: CFM (Cubic Feet per Minute): Dust Collection System Cyclone: Powered Air Filter: Duct (Ducting): Single-Stage Collector: Dust Collection System: Static Pressure: Dust Port/Hood: Filter:...
  • Page 7: Machine Data Sheet

    0$&+,1( '$7$ 6+((7 Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 02'(/ *3  +3 &<&/21( '867 &2//(&725  MODELS G0703/G0703P 32/$5 %($5 6(5,(6Þ 1-1/2 HP CYCLONE DUST COLLECTOR Weight................................165 lbs Width (side-to-side) x Depth (front-to-back) x Height............
  • Page 8 No of Lower Bags............................. 1 Lower Bag Capacity........................... 2.66 cu. ft. Lower Bag Diameter..........................15-3/4 in. Lower Bag Length..........................23-5/8 in. No of Canister Filters............................1 Canister Filter Diameter........................15-3/4 in. Canister Filter Length..........................21 in. Filter Surface Area..........................48 sq. ft. Collection Drum Size.........................
  • Page 9: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
  • Page 10 DISCONNECTING POWER SUPPLY. GUARDS & COVERS. NEVER STAND ON MACHINE. APPROVED OPERATION. STABLE MACHINE. DANGEROUS ENVIRONMENTS. AWKWARD POSITIONS. ONLY USE AS INTENDED. UNATTENDED OPERATION. USE RECOMMENDED ACCESSORIES. MAINTAIN WITH CARE. CHILDREN & BYSTANDERS. CHECK DAMAGED PARTS. REMOVE ADJUSTING TOOLS. MAINTAIN POWER CORDS. SECURING WORKPIECE.
  • Page 11: Additional Safety For Dust Collectors

    Additional Safety for Dust Collectors SUSPENDED DUST PARTICLES AND IGNITION INTENDED USE. SOURCES. FIRE SUPPRESSION. HAZARDOUS DUST. IMPELLER HAZARDS. DUST ALLERGIES. AVOIDING SPARKS. WEAR RESPIRATOR. EMPTYING DUST. OPERATING LOCATION. DISCONNECTING POWER SUPPLY. STATIC ELECTRICITY. REGULAR CLEANING.
  • Page 12: Section 2: Power Supply

    SECTION 2: POWER SUPPLY Availability Circuit Information For your own safety and protection of property, consult an electrician if you are Electrocution, fire, unsure about wiring practices or electrical equipment damage may codes in your area. occur if machine is not correctly grounded and Note: The circuit requirements listed in this man- connected to the power...
  • Page 13: Figure

    Circuit Requirements for 220V For 220V operation: Nominal Voltage ......220V/240V Cycle ............60 Hz Phase ........... Single-Phase Circuit Rating ........15 Amps Plug/Receptacle ......NEMA 6-15 GROUNDED 6-15 RECEPTACLE Grounding Requirements 6-15 PLUG For 110V operation: Figure 4. GROUNDED 5-20 RECEPTACLE No adapter should be used with the 5-20 PLUG required plug.
  • Page 14: Figure

    Voltage Conversion To convert the Model G0703/G0703P to 220V: Extension Cords Figure 5 Figure 5. Minimum Gauge Size ......12 AWG Maximum Length (Shorter is Better)..50 ft.
  • Page 15 Figure 6 Figure 8 Figure 6. Figure 7 Figure 8. Figure 8 Step 6 Step 3 Figure 7. Page 45...
  • Page 16: Section 3: Setup

    SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- Description tions before starting the machine! This machine and its com- ponents are very heavy.
  • Page 17 Hardware Recognition Chart...
  • Page 18 General Inventory (Figure 11): Inventory Machine Inventory (Figure 9): Figure 9. Stand and Drum Inventory (Figure 10): Note: The drum extension is shipped inside of the main dust collection drum. Figure 11. Figure 10.
  • Page 19: Site Considerations

    Site Considerations Weight Load Physical Environment Machine Data Sheet Space Allocation Electrical Installation See below for required space allocation. Lighting Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Figure 12.
  • Page 20 Assembly Figure 15 To assemble the dust collector: Figure 13 Figure 15. Figure 13. Figure 16 Figure 14, Figure 16. Figure 14.
  • Page 21 Figure 17 Figure 19 Figure 17. Figure 19. Figure 18 Figure 20 Note: To avoid bag snags, place the screw heads inside of the drum with the shanks fac- ing outward, as shown in Figure 20. Figure 18. Figure 20.
  • Page 22 Figure 21 Figure 23 Figure 23. Figure 21. Figure 24 Figure 22 Tip: To keep the seal in place, apply a small amount of adhesive to the drum rim at 3"–4" intervals. Figure 24. Figure 22.
  • Page 23 Figure 25 Figure 27 Figure 25. Figure 26 Figure 27. Figure 27 Tip: To make filter-element bag installation easier, use a piece of tape to hold the bag in place while the clamp is positioned and tight- ened. Figure 27 Figure 26.
  • Page 24: Power Connection

    Disconnecting Power Power Connection NOTICE The Model G0703/G0703P is prewired for 110V. If you plan to operate the machine at 220V, the motor must be rewired (see Page 12) and a 220V switch must be installed. Figure 29. Disconnecting power.
  • Page 25: Test Run

    Figure 30 Test Run NOTICE If using a 20-amp, 110-volt power supply circuit, the machine may cause the power supply circuit breaker to trip. If this occurs, you must install the included 6" x 5" inlet restrictor to lower the motor load and cur- Figure 30.
  • Page 26: Section 4: Designing The System

    SECTION 4: DESIGNING THE SYSTEM Duct Material General Tips for Optimum Performance Plastic duct generates static electrical buildup that can cause fire or shock. Properly ground it to reduce this risk. Plastic Duct Figure 31.
  • Page 27 Metal Duct Flexible Duct Figure 32. Figure 33.
  • Page 28: System Design

    Step 3. Sketch a Basic Duct Layout System Design Step 1. Decide Who Will Design Step 2. Sketch Your Shop Layout GOOD Workshop Planner www.grizzly.com Workshop Planner Figure 35. Note: After you're finished, make sure to save your layout for later modification. Figure Figure 36.
  • Page 29 Machine Average Dust Port Size Step 4. Determine Required CFM of Each Machine Figure 38. Figure Machine Approximate Dust Port Size Required CFM Figure 39. Figure 37.
  • Page 30 Determining Main Line Duct Size Figure 41. Drop Downs Figure Figure 40 Determining Branch Line Duct Size Figure 42. Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.
  • Page 31: Multiple Dust Ports

    Multiple Dust Ports Duct Approximate Approximate Dia. Static Pressure Static Pressure Loss Per Foot of Loss Per Foot Rigid Pipe Step 4 of Flex Pipe Table Total CFM Branch Line Size Figure 43. Fitting 90˚ 45˚ 45˚ 90˚ Dia. Elbow Elbow Wye(Y) Wye(Y)
  • Page 32 Static Pressure Curve Figure 47 Figure 28 Figure 45. G0703/G0703P Performance Curve Note: Always account for a seasoned filter, so you don't end up with a system that only works right when the filter is clean. Main Line Branch Line 10.0...
  • Page 33 Example Materials List Accessories grizzly.com Description Model Quantity ° °...
  • Page 34: System Grounding

    System Grounding Figure Figure 48 Figure Always guard against stat- ic electrical build up by grounding all dust collec- tion lines. Figure 49...
  • Page 35: Section 5: Operations

    OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Figure 50.
  • Page 36: Remote Control

    Remote Control Operation Figure 51 Reprogramming Receiver To reprogram the remote receiver: Figure 52 Page 35 Figure 51.
  • Page 37 Operating Remote Receiver Replacing Canister Figure 52 Filter To avoid damage to your eyes and lungs, always wear safety glasses and Figure 52. a respirator when working with the dust collection A. ON/OFF Button bags or canister filter. Tool Needed ....B.
  • Page 38 Figure 54 Figure 55 Figure 54 Figure 55.
  • Page 39: Section 6: Accessories

    To minimize this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine. Figure 57. P0703P088—Circuit Board 220V 256 Code H2443—Universal Adapter...
  • Page 40 T23415—Clear Flexible Hose 4" x 10' G2752—4" Rolling Floor Sweep T23425—Black Flexible Hose 4" x 10' G2753—4" Bench Attachment G3179—Heavy-Duty Clear Flex Hose 4" x 10' G2754—4" Floor Attachment G8830—Hose Hanger 4 ⁄ " G1552—Y-Fitting 4" x 4" x 4" G1545—90°...
  • Page 41: Section 7: Maintenance

    SECTION 7: MAINTENANCE Cleaning Filter Always disconnect power to the machine before performing maintenance. Figure 63 Failure to do this may result in serious person- al injury. Schedule Daily Check: Figure 63. Emptying Drum To avoid damage to your eyes and lungs, always wear safety glasses and a respirator when working with the dust collection...
  • Page 42: Section 8: Service

    SECTION 8: SERVICE Troubleshooting Motor & Electrical...
  • Page 43 Dust Collector Operation...
  • Page 44: Section 9: Wiring

    This information can be found on the main machine label. Wiring Safety Instructions SHOCK HAZARD. WIRE/COMPONENT DAMAGE. MOTOR WIRING. MODIFICATIONS. CAPACITORS/INVERTERS. WIRE CONNECTIONS. CIRCUIT REQUIREMENTS. EXPERIENCING DIFFICULTIES. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
  • Page 45: Electrical Component Locations

    Electrical Component Locations Figure 64. G0703/G0703P electrical component locations. Figure 65. G0703/G0703P remote receiver circuit and components.
  • Page 46 G0703/G0703P 110V Wiring Diagram Motor 110V Ground Neutral 110 VAC 110 VAC L5-30 Plug 5-20 Plug (As Recommended, (As Recommended, With Inlet Restrictor) Without Inlet Restrictor)
  • Page 47 G0703/G0703P 220V Wiring Diagram Motor 220V...
  • Page 48: Section 10: Parts

    SECTION 10: PARTS G0703 Breakdown...
  • Page 49: G0703 Parts List

    G0703 Parts List PART # DESCRIPTION PART # DESCRIPTION P0703001V2 MOTOR 1-1/2 HP 110/220V 1PH V2.01.12 PN02 HEX NUT 5/16-18 1V2-1 P0703001V2-1 MOTOR FAN COVER P0703036 VACUUM SUCTION PLATE 1V2-2 P0703001V2-2 MOTOR FAN P0703037 LOWER COLLECTION DRUM 1V2-3 P0703001V2-3 REMOTE RECEIVER BOX...
  • Page 50 G0703P Breakdown...
  • Page 51: G0703P Parts List

    G0703P Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P0703P001 MOTOR 1-1/2 HP 110/220V 1PH V1 P0703036 VACUUM SUCTION PLATE P0703P001-1 MOTOR FAN COVER P0703P037 LOWER COLLECTION DRUM P0703P001-2 MOTOR FAN P0703038 DRUM SUCTION PIPE P0703P001-3 REMOTE RECEIVER BOX 38-1 P0703038-1 DRUM SUCTION PIPE SEAL...
  • Page 52 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
  • Page 53: Warranty Card

    WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...
  • Page 55: Warranty & Returns

    WARRANTY & RETURNS 1 year...
  • Page 56 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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