Grizzly G0849 Owner's Manual
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Grizzly G0849 Owner's Manual

3 hp cyclone dust collector
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MODEL G0849 3 HP
CYCLONE DUST COLLECTOR
OWNER'S MANUAL
(For models manufactured since 01/19)
265752
COPYRIGHT © MARCH, 2019 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V1.03.19
#KB19640 PRINTED IN TAIWAN

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Summary of Contents for Grizzly G0849

  • Page 1 (For models manufactured since 01/19) 265752 COPYRIGHT © MARCH, 2019 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. V1.03.19 #KB19640 PRINTED IN TAIWAN...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........................2 Contact Info ..........................2 Manual Accuracy ........................2 Identification ..........................3 Controls & Components ......................4 Machine Data Sheet ........................5 SECTION 1: SAFETY ........................7 Safety Instructions for Machinery ....................7 Additional Safety for Dust Collectors ..................9 SECTION 2: POWER SUPPLY ......................

  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0849 (Mfd. Since 01/19)

  • Page 5: Identification

    Intake Port Canister Filter Cover Control Panel Cyclone & Remote Funnel Receiver Canister Filter Collection Drum Lock Handle Filter Bag Collection Drum To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0849 (Mfd. Since 01/19)

  • Page 6: Controls & Components

    G. Remote Control: Provides secondary con- trol for main motor and filter cleaning motor. Figure 2. G0849 control panel and remote control. Figure 1. G0849 main function components. Model G0849 (Mfd. Since 01/19)

  • Page 7: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0849 3 HP CYCLONE DUST COLLECTOR Product Dimensions: Weight................................452 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............56 x 43 x 93-3/4 in.
  • Page 8 The information contained herein is deemed accurate as of 3/17/2019 and represents our most recent product specifications. Model G0849 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0849 (Mfd. Since 01/19)

  • Page 9: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0849 (Mfd. Since 01/19)
  • Page 10 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0849 (Mfd. Since 01/19)

  • Page 11: Additional Safety For Dust Collectors

    Make sure you know be exposed to rain or moisture, which creates a what type of wood dust you will be exposed to in shock hazard and will reduce life of machine. case of an allergic reaction. Model G0849 (Mfd. Since 01/19)

  • Page 12: Section 2: Power Supply

    To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -10- Model G0849 (Mfd. Since 01/19)
  • Page 13 Minimum Gauge Size ......10 AWG all local codes and ordinances. Maximum Length (Shorter is Better)..50 ft. -11- Model G0849 (Mfd. Since 01/19)

  • Page 14: Section 3: Setup

    DO NOT connect to power until have resolved any issues between Grizzly or the instructed later in this manual. shipping agent. You MUST have the original pack- aging to file a freight claim.

  • Page 15: Inventory

    If you cannot find an item on this list, care- fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. Figure 4. Main inventory components. -13- Model G0849 (Mfd. Since 01/19)
  • Page 16 ⁄ "-20 ......... 6 AW. Hex Nuts ⁄ "-16 ........... 4 AX. Hex Nuts ⁄ "-18 ........12 AY. Remote Control .......... 1 AZ. Remote Control Battery A27 12V ....1 Figure 7. Hardware/fasteners. -14- Model G0849 (Mfd. Since 01/19)

  • Page 17: Site Considerations

    RF controllers, some thick concrete or steel walls may isolate the dust collector from the RF signal. Double-check dust collector RF reception before finalizing installation. 37" Figure 8. Minimum working clearances. -15- Model G0849 (Mfd. Since 01/19)

  • Page 18: Assembly

    "-20 x ⁄ " hex bolts and (8) ⁄ " flat washers (see Figure 10), then place base stand on casters. Figure 12. Rear legs attached to base stand. Figure 10. Locking swivel casters installed. -16- Model G0849 (Mfd. Since 01/19)
  • Page 19 (see Figure 14). Finger-tighten for now. Upper Left Legs Left Leg Brace Figure 16. Right rear upper leg installed with 10-24 threaded holes facing forward. Figure 14. Upper left legs placed in left leg brace. -17- Model G0849 (Mfd. Since 01/19)
  • Page 20 " fender washers (see Figure 19). Impeller Housing Lifting Lifting Mounting Strap Strap Brackets Legs & Base Stand FRONT Figure 19. Impeller housing attached to legs. Figure 17. Lifting strap placement for impeller housing installation. -18- Model G0849 (Mfd. Since 01/19)
  • Page 21 "-18 hex nuts (see Figure 23). Finger-tighten for now. Gasket Intake Barrel Figure 21. Star-pattern fastener tightening sequence. Cyclone Cyclone Funnel Funnel x 12 Vertical Seam Figure 23. Cyclone funnel attached to intake barrel. -19- Model G0849 (Mfd. Since 01/19)
  • Page 22 Page 19, final tighten all hex nuts and hex bolts installed in Steps 22–25. 29. Secure canister filter to impeller housing with (3) ⁄ "-18 x 1" knurled knob bolts (see Figure 26). Canister Filter Figure 26. Canister filter installed. -20- Model G0849 (Mfd. Since 01/19)
  • Page 23 (see Figure 28). Filter Brush Motor Filter Mounting Brush Assembly Screws Figure 30. Filter brush motor attached to filter cover plate. Figure 28. Bottom of filter brush assembly attached to canister filter. -21- Model G0849 (Mfd. Since 01/19)
  • Page 24 (2) ⁄ "-18 x ⁄ " hex bolts and (2) ⁄ " fender washers (see Figure 34). Clamp Filter Figure 32. Filter bag installed. Figure 34. Control panel attached to right leg brace. -22- Model G0849 (Mfd. Since 01/19)
  • Page 25 44. Place collection drum vacuum ring inside col- lection drum, with inside of ring facing down (see Figure 37). Collection Drum Vacuum Ring Drum Handle Slot Figure 39. Collection drum secured to machine. Figure 37. Collection drum vacuum ring installed. -23- Model G0849 (Mfd. Since 01/19)

  • Page 26: Test Run

    Clear all setup tools away from machine and Indicator connect to power source. Dust Collection Indicator Button Lock casters so machine will not move. Figure 40. G0849 dust-collection motor OFF and ON buttons and indicator lights. -24- Model G0849 (Mfd. Since 01/19)
  • Page 27 Control on Page 41 for information. ON/OFF Button Cover Motor OFF Figure 41. G0849 filter brush cleaning controls. Motor Press Filter Brush Cleaning ON/OFF button again to turn filter brush motor ON. — Within 1 minute, press Filter Brush Cleaning ON/OFF button again. Filter brush motor should turn OFF.

  • Page 28: Section 4: Designing A System

    The Model G0849 works great as a central sys- Plastic duct generates static tem for a small shop or a dedicated dust collector electrical buildup that can for large production machines.
  • Page 29 However, the cost of specifically Avoid inferior metal duct that requires you to cut it designed flexible duct can vary greatly. Grizzly to length and snap it together. This type of duct is offers polyethylene hose, which is well suited for...

  • Page 30: System Design

    Line Duct Our Workshop Planner will allow you to quickly and easily design and print a basic shop layout. Don't worry, non-Grizzly brand machines can be Figure 47. Efficient duct layout. substituted with Grizzly machines for layout pur- poses. Note: After you're finished, make sure to save your layout for later modification.
  • Page 31 5" 6" 7" 1200 8" 1600 Shaper Table Saw Planer 9" 2000 Figure 51. CFM requirements labeled for each 10" 2500 machine. Figure 49. Approximate required airflow for machines, based on dust port size. -29- Model G0849 (Mfd. Since 01/19)
  • Page 32 Experiment with different combinations of blast gates open/closed to find the best results for your system. Write your determined branch line sizes on your drawing, as shown in the following figure. -30- Model G0849 (Mfd. Since 01/19)
  • Page 33 CFM require- ment for the machine. Use the following tables to calculate the resistance of duct work. -31- Model G0849 (Mfd. Since 01/19)
  • Page 34 3) increasing machine dust port size, 4) moving machine closer to dust collector to eliminate duct length, and 5) reducing 90˚ elbows or replacing them with 45˚ elbows. -32- Model G0849 (Mfd. Since 01/19)
  • Page 35 1616 1511 1280 1010 805 The airflow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter. Figure 59. G0849 performance curve chart and data. -33- Model G0849 (Mfd. Since 01/19)

  • Page 36: System Grounding

    Always guard against stat- ic electrical build up by External grounding all dust collec- Ground Wire tion lines. Internal Ground Wire Ground Screw Flex Hose Figure 61. Flex-hose grounded to machine. -34- Model G0849 (Mfd. Since 01/19)

  • Page 37: Section 5: Operations

    Always lock swivel casters during operation. ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -35- Model G0849 (Mfd. Since 01/19)

  • Page 38: Using Controls

    Pairing ON/OFF Figure 64. Remote control functions. Motor ON Button: Turns main motor ON. Figure 63. G0849 dust-collection motor controls Motor OFF Button: Turns main motor OFF. and indicators. Filter Brush Cleaning ON/OFF: — Press button "C" to manually turn filter...

  • Page 39: Section 6: Accessories

    Uses RH fittings. cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories.
  • Page 40 T28548—8" x 6" x 6" Industrial Dust Collection Standard Branch D4256 H5238 H7429 H5250 W1053 W1007 H5239 W1317 W1017 Figure 72. 4" dust-collection accessories. T26510 T27054 Figure 70. 8" dust-collection accessories. www.grizzly.com 1-800-523-4777 order online at or call -38- Model G0849 (Mfd. Since 01/19)

  • Page 41: Section 7: Maintenance

    Always wear goggles and a NIOSH- approved respirator when Collection working with the dust col- Drum lection bags or canisters. Figure 73. Collection bag components. -39- Model G0849 (Mfd. Since 01/19)

  • Page 42: Removing/Replacing Filter Bag

    Canister Filter Clamp Drum Filter Handle Slot Figure 74. Collection drum properly secured to machine. Figure 75. Filter bag components. Attach new filter bag around bottom of canis- ter filter and secure with clamp. -40- Model G0849 (Mfd. Since 01/19)

  • Page 43: Cleaning Canister Filter

    Cleaning Canister Pairing Remote Filter Control The Model G0849 dust collector uses a motor- The Model G0849 dust collector uses an RF driven brush system to remove dust build-up and remote control to duplicate functions on the debris from the filter pleats. The filter-cleaning control panel.

  • Page 44: Section 8: Service

    5. Motor bearings at fault. 5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 6. Motor shaft bent. 6. Test with dial indicator. Replace motor if damaged. -42- Model G0849 (Mfd. Since 01/19)
  • Page 45 3. Receiver and remote are not registered or paired. 4. A wall or barrier disrupts the radio 4. Move machine away from barrier; use remote within frequency, or controller is too far away. 75' of machine. -43- Model G0849 (Mfd. Since 01/19)

  • Page 46: Washing Canister Filter

    " ............1 Re-install canister filter. Stepladder (6' Minimum)........1 Canister Filter T28919 ........1 Filter Bag T28924 ..........1 To remove & replace canister filter: DISCONNECT MACHINE FROM POWER! Put on safety goggles and respirator. -44- Model G0849 (Mfd. Since 01/19)
  • Page 47 (3) ⁄ "-18 x ⁄ " hex bolts and (3) ⁄ " fender washers. 12. Attach new filter bag to bottom of canister and secure bag with clamp. Figure 79. Canister filter fasteners. -45- Model G0849 (Mfd. Since 01/19)

  • Page 48: Section 9: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -46- Model G0849 (Mfd. Since 01/19)

  • Page 49: Electrical Components

    Figure 82. Motor junction box. Figure 85. Magnetic switch contactor and overload relay. Figure 83. Motor start capacitor (left) and run capacitor (right). Figure 86. Control panel circuit board. READ ELECTRICAL SAFETY -47- Model G0849 (Mfd. Since 01/19) ON PAGE 46!

  • Page 50: Wiring Diagram

    WARNING! SHOCK HAZARD! Disconnect power before working on wiring. INVERTER MEAN WELL LRS-100-24 Ground Circuit Board 230 VAC Control Panel Control Panel L6-30 PLUG (Interior) (Viewed From Rear) READ ELECTRICAL SAFETY -48- Model G0849 (Mfd. Since 01/19) ON PAGE 46!

  • Page 51: Section 10: Parts

    SECTION 10: PARTS Main 52-1 52-2 52-3 52-5 52-4 52-6 52-7 52-8 52-9 166-2 166-1 166-3 121-1 121-2 9 10 157-1 9 10 BUY PARTS ONLINE AT GRIZZLY.COM! -49- Model G0849 (Mfd. Since 01/19) Scan QR code to visit our Parts Store.
  • Page 52 COLLECTION BAG 25-1/4" X 37-1/2" We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. BUY PARTS ONLINE AT GRIZZLY.COM! -50- Model G0849 (Mfd.

  • Page 53: Labels & Cosmetics

    P0849205 TOUCH-UP PAINT, GRIZZLY GREEN P0849212 MODEL NUMBER LABEL P0849206 TOUCH-UP PAINT, GRIZZLY PUTTY P0849213 GRIZZLY.COM LABEL P0849207 HEARING WARNING LABEL BUY PARTS ONLINE AT GRIZZLY.COM! -51- Model G0849 (Mfd. Since 01/19) Scan QR code to visit our Parts Store.
  • Page 54 -52- Model G0849 (Mfd. Since 01/19)

  • Page 55: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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