Danfoss PVG 100 Service And Parts Manual
  1. Manuals
  2. Brands
  3. Danfoss Manuals
  4. Control Unit
  5. PVG 100
  6. Service and parts manual

Danfoss PVG 100 Service And Parts Manual

Proportional valves
Hide thumbs Also See for PVG 100:
Table of Contents

Advertisement

Quick Links

See also: Technical Information , Installation Manual
MAKING MODERN LIVING POSSIBLE
Service and Parts Manual
Proportional Valves
PVG 100
powersolutions.danfoss.com

Advertisement

Table of Contents
loading

Related Manuals for Danfoss PVG 100

Summary of Contents for Danfoss PVG 100

  • Page 1 MAKING MODERN LIVING POSSIBLE Service and Parts Manual Proportional Valves PVG 100 powersolutions.danfoss.com...

  • Page 2: Table Of Contents

    PVBS, main spool ...............................32-33 PVM, mechanical activation ..........................34-35 PVM, PVMD, PVH, PVMR, and PVMF cover ......................36-37 Electrical activation with Hirschmann connector ..................38-39 Electrical activation with AMP connector ......................40-41 Seal kits for PVG 100 ............................... 42 520L0888 • Rev BB • Feb 2015...

  • Page 3: Function

    Service and Parts Manual PVG 100 Proportional Valves Function PVG 100 comp. sectional drawing pump T port P port P106 002E Logic cartridge for POC LS relief valve Pressure compensator LS connection 10. Shock and suction valve, PVLP Priority spool for CF 11.

  • Page 4: Installation

    Service and Parts Manual PVG 100 Proportional Valves Installation Installation and plug Module of PVB orientation L mm 80.0 128.0 176.0 224.0 272.0 320.0 368.0 416.0 L in 3.15 5.04 6.93 8.82 10.71 12.60 14.49 16.38 170* 170* [6.69] [6.69]...

  • Page 5: Installation And Identification

    Service and Parts Manual PVG 100 Proportional Valves Installation and Identification PVEH/ Standard, oil flow direction PVES and setting of max flow PVEA PVM to the right of PVP PVEO PVMD PVMR/ PVMF Q max: P Q max: P 7-9 Nm [61-79 lbf•in]...
  • Page 6 Service and Parts Manual PVG 100 Proportional Valves Installation Option, oil flow direction and setting of max flow PVM to the left of PVP 7-9 Nm [61-79 lbf•in] Q max: P Q max: P PVEO PVEA PVEH/ PVMR/ PVES PVMF...

  • Page 7: Connections

    Service and Parts Manual PVG 100 Proportional Valves Installation Connections, pump side module, PVP end plate, PVS gauge (PVP-OC) Accu gauge PVP-OC shown E101 285E Tightening torque Maximum tightening torque LS, LX, T0 Connection Gauge: P, Pp, Accum. BSPP port connection...

  • Page 8: Installation Of Lever

    Service and Parts Manual PVG 100 Proportional Valves Installation Base with an angle of 22.5° Base with an angle of 37.5° Installation of lever P106 007E Pressure setting, PVP PVP-CC PVP-OC 360° ~ 120 bar 360° ~ 1740 psi P106 008E...

  • Page 9: Adjustment Of Pve

    Service and Parts Manual PVG 100 Proportional Valves Installation PVEH/PVEM/PVES Check maximum lever travel in neutral position. 1. Make sure the system is supplied with hydraulic power. Adjustment of PVE 2. Connect supply voltage (UDC) (Signal voltage 0.5 x UDC), or cut off the signal voltage (US) on when max.

  • Page 10: Installation And Technical Data For Pvpp

    Service and Parts Manual PVG 100 Proportional Valves Installation Installation and technical data for pvpp (solenoid operated pilot drain) (coil nut) (cartridge valve) Position Across flats Max. tightening torque 24 mm 45 Nm [0.94 in] [400 lbf·in] 20 mm 5 Nm [0.79 in]...
  • Page 11 Service and Parts Manual PVG 100 Proportional Valves Installation Installation and technical data for PVPE (solenoid relief valve) 2.5 mm 2 Nm [17.5 lbf•in] (coil nut) (cartridge valve) Position Across flats Max. tightening torque 22 mm 5 Nm [0.87 in] [45 lbf·in]...

  • Page 12: Pvmr Disassembly

    Service and Parts Manual PVG 100 Proportional Valves Installation PVMR disassembly P106 005 520L0888 • Rev BB • Feb 2015...

  • Page 13: Pvmr/F Assembly

    Service and Parts Manual PVG 100 Proportional Valves Installation PVMR/F assembly Tightening torques and widths across flats Width across flats 8 ± 0.5 Nm 15 ± 2 Nm 4 ± 1 Nm Tightening torque [70 ± 4.5 lbf·in] [135 ± 20 lbf·in] [35 ±...

  • Page 14: Main Spool Assembly For Pvmr

    Service and Parts Manual PVG 100 Proportional Valves Installation Standard main spool assembly for PVMR 12.5 mm 8 Nm 8 Nm [70 lbf·in] [70 lbf·in] Note: Spools must be installed with LS holes on ‘B’ port side of PVB. E101 291E...

  • Page 15: Float Spool Assembly For Pvmf

    Service and Parts Manual PVG 100 Proportional Valves Installation Standard float spool assembly for PVMF 8 Nm [70 lbf·in] Note: Spools must be installed with LS holes on ‘B’ port side of PVB. 8 Nm [70 lbf·in] E101 290E 520L0888 • Rev BB • Feb 2015...

  • Page 16: Service Parts

    Service and Parts Manual PVG 100 Proportional Valves Service parts PVPF, open center pump side module 4 mm 20 Nm 6 mm [177 lbf•in] 35 Nm [310 lbf•in] 4 mm 6 mm 4 Nm 4 Nm [35 lbf•in] [35 lbf•in] 2.5 mm...
  • Page 17 Service and Parts Manual PVG 100 Proportional Valves Service parts Type Description Code number G1 thread UNF thread PVPF 161B5110 Open center with pilot 12 bar supply for electrical spring 161B5510 actuation and pilot gage 161B5112 20 bar port spring...

  • Page 18: Pvpe, Pvpd And Pilot Shut Off

    Service and Parts Manual PVG 100 Proportional Valves Service parts PVPE, PVPD and pilot shut-off (PVPP) 36 mm 85 Nm [750 lbf•in] 2.5 mm 2 Nm [17.5 lbf•in] 17 mm 85 Nm [750 lbf•in] 24 mm 35-40 Nm 5 Nm [310-354 lbf•in]...
  • Page 19 Service and Parts Manual PVG 100 Proportional Valves Service parts PVPE, PVPD and pilot shut-off (PVPP) Type Code No. 12 volt 155G5052 Extra electrical relief PVPE ( PVPF only) 24 volt 155G5054 PVPD Accessory plug (PVPF only) 155G5041 Electrical pilot shut-o valve...

  • Page 20: Pvpv, Closed Center Pump Side Module

    Service and Parts Manual PVG 100 Proportional Valves Service parts PVPV, closed center pump side module 6 mm Service tool 35 ± 3 Nm torque [310 ± 5 lbf•in] 20 Nm [177 lbf•in] 6 mm 35 ± 3 Nm [310 ± 5 lbf•in] 6 mm 35 ±...
  • Page 21 Service and Parts Manual PVG 100 Proportional Valves Service parts PVPV, closed center pump side module Type Description Code number G1 thread UNF thread Closed center with pilot supply for 161B5111 electrical actuation and pilot gage port 161B5511 11013069 Closed center with pilot supply for...
  • Page 22 Service and Parts Manual PVG 100 Proportional Valves Service parts PVPV - closed center pump side module .375 in Service tool .625 in 20 Nm 13 Nm [177 lbf•in] [115 lbf•in] 140 Nm [103 lbf•ft] 6 mm 4 Nm [35 lbf•in]...

  • Page 23: Pvpv - Closed Center Pump Side Module With Integrated Priority Function

    Service and Parts Manual PVG 100 Proportional Valves Service parts PVPV - closed center pump side module with integrated Type Description Code number priority function thread thread T=G 1 thread thread PVPV Closed center pump side module 161B5211 161B5611 Item Description Code No.
  • Page 24 Service and Parts Manual PVG 100 Proportional Valves Service parts PVB, basic module, PVLA, anti-cavitation valve PVLP, shock and anti- cavitation valve PVBZ, poppet valves 27 mm 60 Nm [44 lbf•ft] same as opposite side of housing PVLA 40 Nm [354 lbf•in]...

  • Page 25: Pvb, Pvbz, Pvla, And Pvlp

    Service and Parts Manual PVG 100 Proportional Valves Service parts PVB, basic module PVB, PVBZ, PVLA, and PVLP Type Description Code number thread -14 thread Without 161B6250 PVLP Post compensated With 161B6260 PVLP Without 161B6252 Post compensated w/pilot PVLP operated check valves on...
  • Page 26 Service and Parts Manual PVG 100 Proportional Valves Service parts PVT & PVTI - end plate PVT100 - tank module PVTL 100/32 - interface module 13 mm 40 Nm [354 lbf•in] E101 313E 520L0888 • Rev BB • Feb 2015...
  • Page 27 Service and Parts Manual PVG 100 Proportional Valves Service parts PVT & PVTI - end plate PVT100 - tank module PVTL 100/32 - interface module Type Description Code number thread -12 thread 161B2500 End plate with tank port and PVLP shock valve facility...
  • Page 28 Service and Parts Manual PVG 100 Proportional Valves Service parts PVAS assembly kit for PVP with PVT 17 mm 38-42 Nm [28-31 lbf•ft ] E101 316E 520L0888 • Rev BB • Feb 2015...
  • Page 29 Service and Parts Manual PVG 100 Proportional Valves Service parts PVAS assembly kit for PVP with PVT Type Description Code No. PVAS for 1 PVB basic module 161B8001 PVAS for 2 PVB basic modules 161B8002 PVAS for 3 PVB basic modules...
  • Page 30 Service and Parts Manual PVG 100 Proportional Valves Service parts PVAS assembly kit for PVP with PVTI 10 mm 38-42 Nm [28-31 lbf•ft ] PVTI E101 318E 520L0888 • Rev BB • Feb 2015...

  • Page 31: Pvas Assembly Kit For Pvp With Pvti

    Service and Parts Manual PVG 100 Proportional Valves Service parts PVAS assembly kit for PVP with PVTI Type Description Code No. PVAS for 1 PVB basic module 161B8021 PVAS for 2 PVB basic modules 161B8022 PVAS for 3 PVB basic modules...

  • Page 32: Pvbs Main Spool

    Service and Parts Manual PVG 100 Proportional Valves Service parts PVBS main spool Friction detent 8 Nm [70 lbf·in] 11 mm 8 Nm Mechanical [70 lbf·in] float 8 Nm [70 lbf·in] . 5 m Detent 8 Nm [70 lbf·in] Main spool 8 Nm [70 lbf·in]...
  • Page 33 Service and Parts Manual PVG 100 Proportional Valves Service parts PVBS main spool Type Description Code No. PVBS Standard PVBS Electric float position, B port PVBS Mechanical float position, B port PVBS Friction detent Item Description Code No. Main spool...

  • Page 34: Pvm, Mechanical Activation

    Service and Parts Manual PVG 100 Proportional Valves Service parts PVM, mechanical activation 8 Nm [70 lbf•in] 5 mm 3 mm 8 Nm [70 lbf•in] 10 mm 7.5 Nm [66 lbf•in] 4 mm 8 Nm [70 lbf•in] 13 mm 6 mm E101 322E 520L0888 •...
  • Page 35 Service and Parts Manual PVG 100 Proportional Valves Service parts PVM, mechanical activation Type Description Angle Code No. Adjustable 22.5° 157B3171 Adjustable 37.5° 157B3172 Adjustable, without lever and base 157B3173 Adjustable, without lever 37.5° 157B3174 Adjustable, without lever 22.5° 157B3175 Non-adjustable 22.5°...
  • Page 36 Service and Parts Manual PVG 100 Proportional Valves Service parts PVH, PVMD, PVMF, and PVMR covers 19 mm PVMR 11 mm PVMF 5 mm 4 Nm [35 lbf•in] 8 Nm [70 lbf•in] PVMD 15 Nm [133 lbf•in] 36mm PVMR/ PVMF E101 324E 520L0888 •...
  • Page 37 Service and Parts Manual PVG 100 Proportional Valves Service parts PVH, PVM, PVMD, PVMF, and PVMR covers Type Description Code No. PVMD Mechanical activated cover 157B0001 Hydraulic activated cover, G - thread 157B0008 Hydraulic activated cover, - 18 UNF thread...
  • Page 38 Service and Parts Manual PVG 100 Proportional Valves Service parts Electrical activation, Hirschmann conn. PVEH/PVES 5 mm 8 Nm [70 lbf•in ] PVEO/ PVEO-R 5 mm 8 Nm [70 lbf•in ] E101 326E 520L0888 • Rev BB • Feb 2015...
  • Page 39 Service and Parts Manual PVG 100 Proportional Valves Service parts Electrical activation, Hirschmann conn. On/O actuation Code No. On/O , 12 volt, Hirschmann connector 157B4216 PVEO On/O , 24 volt, Hirschmann connector 157B4228 On/O with ramp, 12 volt, Hirschmann connector...

  • Page 40: Electrical Activation With Amp Connector

    Service and Parts Manual PVG 100 Proportional Valves Service parts Electrical activation, AMP connector PVEA/PVEH/PVES 5 mm 8 Nm [70 lbf•in ] 5 mm 8 Nm [70 lbf•in ] 5 mm 8 Nm [70 lbf•in ] PVEA-DI/ PVEH-DI PVED PVEO/...
  • Page 41 Service and Parts Manual PVG 100 Proportional Valves Service parts Electrical activation, AMP connector On/O actuation Code No. On/O , 12 volt, AMP connector 157B4901 PVEO On/O , 24 volt, AMP connector 157B4902 On/O with ramp, 12 volt, AMP connector...

  • Page 42: Seal Kits For Pvg 100

    Service and Parts Manual PVG 100 Proportional Valves Seal kits Seal kits for PVG 100 Module Code No. Page No. PVM / PVH / PVMD / PVMR / PVMF 157B3999 35, 37 PVEO/PVEA/PVEH/PVES/PVEH-DI/PVED 157B4997 39, 41 PVPV/PVPF/PVB/PVT/PVTI (for each sealing face)
  • Page 43 Service and Parts Manual PVG 100 Proportional Valves Notes 520L0888 • Rev BB • Feb 2015...
  • Page 44 Phone: +86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.

Table of Contents