Front Suspension And Steering; Fig. 2 Lubrication Points - Cushman Shuttle 2 Service Manual

FRONT SUSPENSION AND STEERING

TABLE OF CONTENTS FOR SECTION 'E'
SECTION TITLE
MAINTENANCE ............................................................................................................ E - 2
Lubrication .............................................................................................................................E - 2
Wheel Bearing and King Pin Bushing Inspection ..................................................................E - 2
Wheel Bearing Packing .........................................................................................................E - 2
Wheel Bearing Adjustment ....................................................................................................E - 3
Wheel Alignment ...................................................................................................................E - 3
FRONT SUSPENSION .................................................................................................. E - 5
Front Shock Absorber Replacement .....................................................................................E - 5
Front Axle Replacement ........................................................................................................E - 6
Axle Linkage Rod Replacement ............................................................................................E - 6
Front Spring Replacement.....................................................................................................E - 7
Hub Replacement..................................................................................................................E - 8
Wheel Bearing and Race Replacement ................................................................................E - 8
STEERING................................................................................................................... E - 10
Rack Ball Joint Replacement...............................................................................................E - 10
Tie Rod Inspection/Replacement ........................................................................................E - 11
Bellows Replacement ..........................................................................................................E - 12
Pinion Seal Replacement ....................................................................................................E - 12
Spindle Replacement ..........................................................................................................E - 13
Rack and Pinion Unit Disassembly and Inspection .............................................................E - 14
Rack and Pinion Unit Replacement.....................................................................................E - 15
Checking/Adjusting Rack Extension-to-Rack and Pinion Unit Clearance ...........................E - 15
Steering Wheel Replacement..............................................................................................E - 16
Steering Shaft and Column Replacement ...........................................................................E - 17
LIST OF ILLUSTRATIONS
Fig. 1 Axle Mounted Steering and Front Suspension.......................................................................E - 1
Fig. 2 Lubrication Points...................................................................................................................E - 2
Fig. 3 Bearing Adjustment ................................................................................................................E - 3
Fig. 4 Wheel Alignment ....................................................................................................................E - 4
Fig. 5 Disconnect Intermediate Shaft to Center Steering Wheel......................................................E - 4
Fig. 6 Front Suspension Components..............................................................................................E - 5
Fig. 7 Axle Linkage Rod Replacement .............................................................................................E - 7
Fig. 8 Front Axle Alignment ..............................................................................................................E - 8
Fig. 9 Hub Replacement...................................................................................................................E - 8
Fig. 10 Seal Installation ....................................................................................................................E - 8
Fig. 11 Wheel Bearing Replacement................................................................................................E - 9
Fig. 12 Steering Components.........................................................................................................E - 10
Fig. 13 Rack Ball Joint Installation .................................................................................................E - 11
Fig. 14 Tie Rod Replacement.........................................................................................................E - 11
Fig. 15 Bellows Replacement.........................................................................................................E - 12
Fig. 16 Pinion Seal Replacement ...................................................................................................E - 13
Fig. 17 Removing Brake Caliper ....................................................................................................E - 13
Fig. 18 Spindle Replacement. ........................................................................................................E - 14
Fig. 19 Rack and Pinion Unit Disassembly ....................................................................................E - 14
Fig. 20 Spindle Contact with Front Axle .........................................................................................E - 16
Fig. 21 Checking Gap.....................................................................................................................E - 16
Fig. 22 Clipboard or Steering Wheel Cover Removal ....................................................................E - 16
Fig. 23 Steering Wheel Replacement.............................................................................................E - 17
Fig. 24 Steering Shaft and Column ................................................................................................E - 17
Fig. 25 Small Retaining Ring Orientation .......................................................................................E - 18
Repair and Service Manual
PAGE NO.
Page E-i