Bed Frame Removal; Seat Frame Removal - Cushman Shuttle 2 Service Manual

Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

Bed Frame Removal

Tool List
Torque Wrench, ft. lbs ................................................. 1
Phillips Screwdriver Bit................................................ 1
Ratchet ........................................................................ 1
Socket, 7/16" ............................................................... 1
Socket, 1/2" ................................................................. 1
Socket, 9/16" ............................................................... 1
Wrench, 7/16".............................................................. 1
Wrench, 1/2"................................................................ 1
NOTICE
It is not necessary to remove the bulkhead in order to remove
the load bed frame.
If desired, the front bed mount brackets may be removed
from the seat frame, but it is not required as part of the
Bed Frame Removal.
If this is an electric vehicle, the rear flanges of the battery
rack (8) are held between the vehicle frame and the bed
frame (4).
Starting from the front of the vehicle remove the two hori-
zontal bolts, washers and lock nuts (1, 2 & 3) that secure
the bed frame (4) to front bed mount
brackets (5). (Ref. Fig. 13)
3
2
1
Fig. 13 Bed Frame Removal
Remove the two vertical Torx head bolts and washers (6
& 7) that are installed into the tapped holes in the upper
rear cross member of the vehicle frame.
Remove the two horizontal bolts, washers and nuts (9, 10
& 11) securing the rear of the bed frame to the vertical
rear bed brackets (12).
4
6
7
11
5
12
10
8
9
Repair and Service Manual
The bed frame (4) may now be lifted vertically and
removed.
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Reassembly is the reverse of disassembly.
5/16-18 Nuts (3) are to be tightened to 14 - 18 ft. lbs. (19 -
24 Nm) torque.
3/8-16 Torx head bolts (6) are to be tightened to 20 - 25 ft.
lbs. (27 - 34 Nm) torque.
1/4-20 Nuts (3) are to be tightened to 8.5 - 9 ft. lbs. (11.5 -
12 Nm) torque (Ref. Fig. 12).(Ref. Fig. 13)
It is recommended that new lock nuts be used.

Seat Frame Removal

Tool List
Torque Wrench, ft. lbs..................................................1
Ratchet ........................................................................1
Socket, 1/2" .................................................................1
Wrench, 1/2" ................................................................1
Torx Bit, T-45................................................................1
Thread Sealant (red).................................................AR
Remove the four horizontal washer head bolts (1) attach-
ing the vertical legs of the seat frame (2) to the tapped
holes in the cross members below the
floorboard (Ref. Fig. 14).
2
Fig. 14 Seat Frame Removal
Remove the two vertical bolts, washers and lock nuts (3,
4 & 5) from the front legs of the seat frame.
Remove the two Torx head bolts, washers and lock nuts
(6, 7 & 8) from the rear legs of the seat frame.
BODY
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1
3
7
4
8
5
Page C-13
B
B
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