Pump-Out Operating Sequence; Algorithm - Trane PRGD series Installation, Operation And Maintenance Manual

S S e e q q u u e e n n c c e e o o f f O O p p e e r r a a t t i i o o n n s s
Figure 8. Air removal cycle

Pump-out Operating Sequence

As the purge control system detects the presence of
non-condensables in the purge tank, it initiates a
pump-out cycle. The pump-out solenoid valve, the
exhaust solenoid valve, and the pump-out compressor
cycle On and Off as needed to remove the non-
condensables.
Non-condensable Pump-out Algorithm
The controller uses the non-condensable pump-out
algorithm to determine when to initiate, control, and
terminate a pump-out cycle to remove air from the
purge tank. The purge refrigerant compressor suction
temperature sensor serves as the feedback to this
control algorithm. The compressor suction
temperature pump-out initiate and pump-out terminate
values are calculated by the purge control and are a
function of the purge liquid temperature.
The refrigerant used in the purge refrigeration circuit,
R-404A, is metered into the purge tank coil by a
constant-pressure regulating expansion valve. The
valve automatically controls the purge suction pressure
at a constant value of 34 psia (234.4 kPaA). Therefore,
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refrigerant is metered into the coil as a two-phase
refrigerant mixture at a constant saturation
temperature of approximately -16°F (-8.9°C).
The cold coil creates a low vapor pressure near its
outside surface, which draws refrigerant from the
chiller condenser into the purge tank and to the coil
surface. When the refrigerant gets close enough to the
coil surface, it condenses into a liquid. Since liquid
refrigerant requires less volume than it does in a
gaseous form, additional refrigerant enters the purge
tank to fill the void and, in turn, condenses. This
mechanism is known as a thermal siphon.
As the chiller refrigerant condenses, heat is transferred
into the purge coil through the latent heat of
condensation. The compressor suction temperature
sensor monitors this heat transfer.
Air and other gases carried with the chiller refrigerant
vapor do not condense on the coil. Instead, they
accumulate in the purge tank, effectively acting to
insulate and inhibit the flow of refrigerant to the cold
coil surface. The thermal siphon rate is reduced and,
consequently, so is the amount of heat transfer. A
corresponding reduction occurs in the temperature of
PRGD-SVX01F-EN