Panasonic SP22P Maintenance Manual
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Panasonic SP22P Maintenance Manual

Panasonic SP22P Maintenance Manual

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Screen Printer SP22P
Operating Instructions
K X F - 1 9 3 C
Model No.
Maintenance Manual
Thank you for purchasing SP22P, the screen printer.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
193C-E-MMAB-0004

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Summary of Contents for Panasonic SP22P

  • Page 1 K X F - 1 9 3 C Model No. Maintenance Manual Thank you for purchasing SP22P, the screen printer. Before placing the machine in service, be sure to read the instruction manual for proper usage. After that, store it carefully and it if necessary.
  • Page 3 WARNING DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE. The machine may be operated improperly and injure you. Either carry out training by yourself, or consult the manufacturer. M11E 193C-E-MMA00-B01-00 Page 3...
  • Page 4 ORGANIZATION OF MANUALS 4 manuals are attached to this machine. They are classified into 4 types. Use each manual according to the working purpose and person in charge. The production data of the line including this machine are programmed on PT. Refer to the instruction manuals accompanied with PT.
  • Page 5 Maintenance Manual Maintenance Manual O N S C A U T I Y P R E A N C E S A F E T I N T E N A R M A R E G U L R A M E T I N E P A T I O N E C O N D I...

  • Page 6: Table Of Contents

    SAFETY PRECAUTIONS ..............11 REGULAR MAINTENANCE Chapter Outline of Maintenance ................1-2 1-1-1 Checking the Operating Period, Contents and History Information ....1-2 1-1-2 Regular Check Items for Period ................1-5 1-1-3 Regular Check Items for Each Unit ..............1-7 Grease Gun ....................
  • Page 7 2-1-5 Judgment Value ....................2-5 2-1-6 Camera ....................... 2-6 2-1-7 Other Offset ......................2-6 2-1-8 Data Check ......................2-7 Machine Maintenance ................2-8 2-2-1 Routine Maintenance ..................2-8 2-2-2 Changing Consumptive Parts ................2-10 2-2-3 Machine Information and Version History ............2-11 ADJUSTING THE Chapter MACHINE CONDITION...
  • Page 8 4-2-9 Power Box Fan Motor ..................4-12 4-2-10 Temperature Sensor..................4-12 4-2-11 Lift Axis Brake off Under Axis Brake off ..................4-13 4-2-12 PCB Transport Error..................4-14 4-2-13 Returning to Origin Error Feedback Error ....................4-15 4-2-14 Driver Error ......................4-16 Lord Arrangement ..................
  • Page 9 I/O MAP Appendix LOAD WIRING DIAGRAM Appendix LOAD WIRING BLOCK DIAGRAM LOAD WIRING DIAGRAM CONTROL BOX DIAGRAM Appendix CPU BOX POWER BOX DC POWER TERMINAL BOX JUNCTION BOARD DIAGRAM Appendix EC14EX EC55CX SET UP DIAGRAM Appendix PNEUMATIC CIRCUIT DIAGRAM Appendix 193C-E-MMA00-A02-00 Page 9...
  • Page 10 = MEMO = 193C-E-MMA00-A02-01 Page 10...
  • Page 11 SAFETY PRECAUTIONS Be sure to observe The precautions that must be observed in order to prevent injury to the user or another person, or damage to property, are as follows. The degree of danger or injury resulting from incorrect use due to failure to read an indica- tion is classified and described as follows.
  • Page 12 SAFETY PRECAUTIONS Be sure to observe WARNING Follow the warning indication. This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property. The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position.
  • Page 13 SAFETY PRECAUTIONS Be sure to observe WARNING Rear view of warning label attached positions DANGER DO NOT OPEN THE COVER WHEN OPERATING You will have serious injury if you touch the active part inside. 0 1 K 1 B WARNING DO NOT DISABLE SAFETY SENSOR You will have serious...
  • Page 14 SAFETY PRECAUTIONS Be sure to observe WARNING If you sense any danger or abnormality, press an emergency stop button to stop the machine. If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an accident will occur.
  • Page 15 SAFETY PRECAUTIONS Be sure to observe WARNING Observe the following items before placing your hand or other part of your body in an active part of the machine in order to feed production material, change machine set-up, or adjust machine settings. You may be injured if the machine is actuated.
  • Page 16 SAFETY PRECAUTIONS Be sure to observe DANGER DO NOT OPEN THE COVER WHEN OPER- ATING. You will have serious injury if you touch the active part inside. L06EB Page 16 193C-E-MMA00-A03-00...
  • Page 17 SAFETY PRECAUTIONS Be sure to observe WARNING DO NOT DISABLE HIGH VOLTAGE. NO OPEN FLAME. SAFETY SENSOR. You will have serious injury by active part if you disable safety You will have serious electric Solvent may catch fire. sensor. shock if you touch electric power supply inside.
  • Page 18 SAFETY PRECAUTIONS Be sure to observe WARNING DO NOT PLACE YOUR HANDS OR ONLY THE PERSON IN CHARGE OF BODY INSIDE ACTIVE PART OF THE MAINTENANCE MUST REPAIR OR MACHINE WHEN IT IS IN A SINGLE ADJUST THE MACHINE. STOP OR CYCLE STOP CONDITION. The machine may be incorrectly repaired or ad- justed, resulting in malfunction.
  • Page 19 SAFETY PRECAUTIONS Be sure to observe WARNING DO NOT DAMAGE POWER AND PERIODICALLY REMOVE DUST OTHER CORDS OR PLUGS. FROM POWER PLUG. Never damage, remake, bring close to heating appliances, bend forcibly, twist, pull, put heavy objects on, and bundle up. Damaged cord and plug may cause electric shock, Dust on the plug may result in fire caused by short circuit or fire.
  • Page 20 SAFETY PRECAUTIONS Be sure to observe CAUTION DO NOT PLACE ANY BE CAREFUL WITH IPA (ISOPROPYL AL- COHOL) USE ONLY. OBJECT AROUND YOUR HANDS AND EMERGENCY STOP FINGERS WHEN BUTTONS. CLOSING THE COVER. The corrosion damage to the You will be unable to press a Your hands or fingers may be hose may cause the machine to button to stop the machine in...
  • Page 21 SAFETY PRECAUTIONS Be sure to observe CAUTION TURN ON THE USE A JIG TO FIT AND DO NOT GIVE A POWER BEFORE REMOVE THE SHOCK TO THE ELEC- SUPPLYING AIR. SPRINGS. TRICAL EQUIPMENTS. Your hands or fingers may be Your hands or fingers may be There is a risk of an electric caught in the board support.
  • Page 22 SAFETY PRECAUTIONS Be sure to observe CAUTION BE CAREFUL IN HAN- DLING IPA (ISOPRO- PYL ALCOHOL). Isopropyl alcohol is harmful to the human body. Wear the mask to avoid organic odor when using isopropyl alcohol. M84EB Page 22 193C-E-MMA00-A03-00...
  • Page 23 SAFETY PRECAUTIONS Be sure to observe About Interlock About Safety Cover Interlock 1. Basic feature of safety cover interlock Before starting regular automatic production on this machine, close all safety covers. Since a screen displays the message prompting you to supply a member when it needs to be supplied, open the corresponding cover according to the member to be supplied and then conduct the work.
  • Page 24 CLEANING SOLVENT FOR WET CLEANING Ethyl alcohol Recommended rate of mixed cleaning solvent : IPA (Isopropyl alcohol) Considering cleaning results, costs, availability, etc., IPA is recommended. (However, handle IPA with great care because it may catch fire.) Even if the IPA concentration is diluted to 4% by ethyl alcohol, the successful cleaning result can still be obtained.
  • Page 25 CLEANING SOLVENT FOR WET CLEANING ∗ However, the cleaning result gets worse. Besides, it takes more time for the mask to dry, so set the cleaning speed to 10mm/s for Back of the second cleaning. 153C-E-TE008 Optimum discharge amount of cleaning solvent for cleaning It is optimum to discharge the 35mm ±...
  • Page 26 ABOUT DISPOSAL OF COMPONENTS CONTAINING MERCURY NOTICE This product has a fluorescent lamp that contains a small amount of mercury. It also contains lead in some components. Disposal of these materials may be regulated in your community due to environmental considerations. For disposal or recycling information please contact your local authorities, or the Electronics Industries Alliance.
  • Page 27 IDENTITY PLATE AND CAUTION LABEL Both an identity plate and a caution label for this product are attached to the machine. Operate and maintain the machine according to the instructions on the label. ∗1 : Nameplates on X-Y table are for maintaining machine’s accuracy. 193C-AE00 X-Y table ∗1...
  • Page 28 SERIAL PLATE The serial plate attached to this machine indicates the model name and production number. 193C-AB00 SP22P-M KXF-193C Actual numbers are shown on the plate instead of ∗. 193C-E-MMA00-A04-03 Page 28...
  • Page 29 HOW TO SEE DESCRIPTION FOR OPERATION The description depends on each page, but basic structure is as follows. T i t l e T i t l e 1-1-1 Starting Production 1. Press Actual operation Actual operation Production • “Return to origin” for all axes are carried out. Operating procedure number Operating procedure number Supplementary description on operation...
  • Page 30 = MEMO = Page 30 193C-E-MMA00-A04-01...

  • Page 31: Regular Maintenance

    Regular Maintenance This chapter describes the regular maintenance of SP22P-M. Characteristics of regular maintenance of SP22P-M is to estimate the maintenance period automatically by the run time and inform it to the user. Carrying out mainte- nance, based on the run time, enables to run the machine in more stable conditions.

  • Page 32: Outline Of Maintenance

    Outline of Maintenance SP22P-M automatically estimates the time for regular maintenance by the period and run time set in advance, and inform it to the user. Entering the end of maintenance after it saves the date of operation in the history. Also this information can be the standard to estimate the next maintenance period.
  • Page 33 Outline of Maintenance Select the blinking item on the “Main menu” screen. ∗ As for “Regular mainte by KME,” select “Rou- tine maintenance.” Move the cursor to the item blinking the column of caution, and press Manual . • Contents of item blinked on the “Main menu” screen is displayed on the screen for “Manual.”...
  • Page 34 Outline of Maintenance Press Finish . • The message for checking appears. 193C-EEn-MpMmRm-001 Press Yes . • “Run time” is reset, and that to the next period is calculated. • “History” is renewed. 3Y3C-EEn-MpMmRm-002 Old maintenance history can be checked. Press History .

  • Page 35: Regular Check Items For Period

    Outline of Maintenance 1-1-2 Regular Check Items for Period This section divides check items and consumptive parts requiring the change for each period, and describes them in a list. See the item of ≤Reference≤ for details of each item. 1. Regular check items every 24 hours (daily) t i s t f i l 193C-001TE...
  • Page 36 Outline of Maintenance 4. Regular maintenance items every 1000 hours (once two months) c i t c i t l l a t i s l l a t f i l t f i l t f i l l l a n i l c i t...

  • Page 37: Regular Check Items For Each Unit

    Outline of Maintenance 1-1-3 Regular Check Items for Each Unit Regular check items are divided for each unit name. Make use of it for referring to. List of regular check items for each unit (1/3) n i l n i l l l a l l a n i l...
  • Page 38 Outline of Maintenance The regular maintenance items are shown with illustrations for each unit. Make use of this for reference. = Check = Clean = Applying grease or oil = Exchange 1. X-Y table 2. Screen print head Squeegee axis ball screw Y-axis linear bearing X-axis ball screw X-axis ball screw...
  • Page 39 Outline of Maintenance 6. Board positioning and lift Trapezoid screw for automatic width adjustment Ball screw for under holder (4 points) Linear bearing for automatic width adjustment Theta axis linear bearing Linear bearing for clamp Ball screw for lift (4 points) Theta axis ball screw Linear shaft for lift (4 points) 7.

  • Page 40: Grease Gun

    Grease Gun 1-2-1 Filling the Grease Gun with Grease Unscrew the grease reservoir. Grease reservoir Pull down the piston. Piston (pull down) Fill the reservoir with grease. Be careful not to enter any air. Refit the reservoir to the grease gun. Tight fully.

  • Page 41: Using The Grease Gun

    Grease Gun 1-2-2 Using the Grease Gun Select the appropriate nozzle. X-axis nozzle Y-axis nozzle Fit the nozzle to the grease gun. Screw in completely. Push firmly to the nozzle. Attach the nozzle tip to the grease nipple and pull the lever a few times. Pull Clean any surplus grease on the grease nipple and surrounding of it...

  • Page 42: Greasing Points

    Grease Gun 1-2-3 Greasing Points NOTICE Be careful not to stain the belt with grease, in greasing. Grease worsens the belt early. Main parts requiring lubrication Linear bearing Ball screw Bearing and cam follower 273C-IL087 Linear bearing and ball screw •...
  • Page 43 Grease Gun List of oil to use c i t t i s , t f 193C-007TE 193C-E-MMA01-A02-00 Page 1-13...

  • Page 44: Check Every 24 Hours (Routine)

    Check Every 24 Hours (Routine) 1-3-1 Squeegee Rubber : Check the Wear and Damage (before Operation) Check for the wear or damage on squeegee rubber before turning on the power. . Check for the wear or damage on the squeegee rubber visually. ∗...

  • Page 45: Cleaning The Squeegee Holder (After Operation)

    Check Every 24 Hours (Routine) 1-3-3 Cleaning the Squeegee Holder (after Operation) Clean the squeegee holder after operation. Remained dirt on this part may cause to deform and worsen the squeegee rubber to prevent proper dispensing. Press Machine adjust • The “Machine adjustment menu” screen appears.
  • Page 46 Check Every 24 Hours (Routine) Turn off the servo switch. SERVO ) ON ( OFF ( Open the front safety cover. 193C-AC00 Remove the squeegee from the Squeegee holder squeegee holder. Screw ∗ Loosen the screw. 1938C2AA Clean the squeegee holder. ∗...
  • Page 47 Check Every 24 Hours (Routine) Set the squeegee. SERVO OFF ( ) ON ( Turn on the servo switch. Close the front safety cover. 193C-AC00 UNLOCK Press and SQ. close . • The squeegee closes. Press • The “Machine adjustment menu” screen reappears.

  • Page 48: Check Every 140 Hours (Once A Week)

    Check Every 140 Hours (Once a Week) 1-4-1 Cleaning the Pickup Clean the pickup. Turn off the power. Open the front safety cover. 193C-AC00 Pull out the cleaning unit in front of machine. Center safety cover Cleaning unit 193C-017P Take out the nozzle. ∗...

  • Page 49: Cleaning The Cover Glass

    Check Every 140 Hours (Once a Week) 1-4-2 Cleaning the Cover Glass Clean the cover glass. When the mask is set on the main body, clean the cover glass with the cleaning unit drawn to the front. Front safety cover Turn off the power.

  • Page 50: Check Every 560 Hours (Once A Week)

    Check Every 560 Hours (Once a Week) <<Description and Precautions on Operation>> The operations from “1-5-1 Cleaning and Lubricating the Screen Print Head” to “1-5-4 Cleaning and Lubricating the Joint and Fixing of Cleaning Unit” is described as a series of operation.

  • Page 51: Cleaning And Lubricating The Screen Print Head

    Check Every 560 Hours (Once a Week) 1-5-1 Cleaning and Lubricating the Screen Print Head This unit drives the squeegee axis and print. Clean and lubricate the linear bearing Squeegee axis linear bearing and ball screw. [Oil : ALBANIA 2] Squeegee axis ball screw 1.

  • Page 52: Cleaning And Lubricating The X-Y Table

    Check Every 560 Hours (Once a Week) 1-5-3 Cleaning and Lubricating the X-Y Table This unit is for moving the board to the position for recognition or print. Remove the cover a and b. Cover b ∗ Cover a 4 bolts ∗...

  • Page 53: Cleaning And Lubricating The Joint And Fixing Part Of Cleaning Unit

    Check Every 560 Hours (Once a Week) 1-5-4 Cleaning and Lubricating the Joint and Fixing Part of Cleaning Unit This is the unit for jointing the cleaning unit and lift during cleaning. This unit fixes the cleaning unit at the fixing part except cleaning. Open the cleaning unit.
  • Page 54 Check Every 560 Hours (Once a Week) Apply grease to the joint and fixing part. Joint Fixing part 193C-011P Slide the cylinder of fixing part to the front side of machine, pressing with a bar. To the rear side of machine Cylinder of fixing part 193C-006E...

  • Page 55: Checking The Mr Unit

    Check Every 560 Hours (Once a Week) 1-5-5 Checking the MR Unit WARNING BEFORE INSPECTING PNEUMATIC EQUIPMENTS, CUT OFF THE AIR SUPPLY AND EXHAUST AIR FROM THE EQUIPMENTS. You will have serious injury if the residual pressure actuates the machine. Before inspecting pneumatic equipment, cut off the air supply and exhaust the air from the equipment.

  • Page 56: Check Every 1000 Hours (Once Two Months)

    Check Every 1000 Hours (Once Two Months) 1-6-1 Cleaning and Lubricating the Board Positioning and Lift 2 Turn off the power. Open the front safety, center safety, and rear covers. Front safety cover Center safety cover 193C-AC00 Trapezoid screw for automatic Linear bearing for automatic width adjustment width adjustment...
  • Page 57 Check Every 1000 Hours (Once Two Months) 6.Theta axis ball screw Apply grease to the ball screw. 7.Theta axis linear bearing Apply grease to the rail. 18A5C2AA Theta axis ball screw 193C-013P Theta axis linear bearing 193C-E-MMA01-A06-00 Page 1-27...

  • Page 58: Cleaning And Lubricating Left And Right Transfer Conveyors

    Check Every 1000 Hours (Once Two Months) 1-6-2 Cleaning and Lubricating Left and Right Transfer Conveyors This unit is for carrying in and out the board. Turn off the power. Remove the side safety cover. (left and right) Side cover (2 points) 193C-AA00 Left transfer conveyor Clean the trapezoid screw and linear...

  • Page 59: Cleaning And Lubricating The Cleaning Unit

    Check Every 1000 Hours (Once Two Months) 1-6-3 Cleaning and Lubricating the Cleaning Unit This unit is for cleaning the rear side of mask, picking up the solder remained in the opening of mask. Turn off the power. Front safety cover Open the front and center safety covers.

  • Page 60: Change Consumptive Parts Every 1500 To 6000 Hours

    Change Consumptive Parts Every 1500 to 6000 Hours 1-7-1 Changing Vacuum Ejector Filters (1500 Hours) (Optional) The vacuum ejector filters are changed. Turn off the power. Remove the transparent cover. Turn off the air. 193C-AB00 AIR OFF 193C-007P Remove the filter and change it to the new one.

  • Page 61: Changing Board Transfer Belts (3000 Hours)

    Change Consumptive Parts Every 1500 to 6000 Hours 1-7-2 Changing Board Transfer Belts (3000 Hours) The board transfer belt is on the front, middle (board holder) and rear conveyors. . Removing procedure . Turn off the power. Rear conveyor Middle conveyor (board holder) Front conveyor 273C-IL059...
  • Page 62 Change Consumptive Parts Every 1500 to 6000 Hours . Setting procedures NOTICE To prevent the damage of belt, do not bend or press it forcefully in setting. Wire (6) . Check the moving direction of belt. Moving direction ∗ Match the arrow direction printed on the belt to the running direction.
  • Page 63 Change Consumptive Parts Every 1500 to 6000 Hours . Adjusting the tension Adjust the tension of belt with the tension pulley or motor bracket. Each position and shape are different depending upon the type of machine. Move the tension pulley or bracket to tighten the belt . Tension pulley 3Y3C-101E Motor bracket...

  • Page 64: Changing Board Transfer Rollers (3000 Hours)

    Change Consumptive Parts Every 1500 to 6000 Hours 1-7-3 Changing Board Transfer Rollers (3000 Hours) The board transfer roller on each conveyor is changed. Turn off the power. Remove the board transfer belt. • Removing the board transfer belt “1-7-2 Changing Board Transfer Belts” 3Y3C-081P Remove the roller with a hexagonal wrench.

  • Page 65: Changing Blower Silencers (3000 Hours)

    Change Consumptive Parts Every 1500 to 6000 Hours 1-7-4 Changing Blower Silencers (3000 Hours) Turn off the power. Remove the cover. • Turn the screw to the left to remove. Screw 193C-008P 193C-009P Change silencers. Silencer 193C-010P 193C-E-MMA01-A08-00 Page 1-35...

  • Page 66: Changing Filters (6000 Hours)

    Change Consumptive Parts Every 1500 to 6000 Hours 1-7-5 Changing Filters (6000 Hours) Turn off the power. Open the top of filter. 193C-AB00 Change filters. Filter 193C-011P Page 1-36 193C-E-MMA01-A08-00...

  • Page 67: Machine Parameter

    Chapter MACHINE PARAMETER MACHINE PARAMETER Machine parameter and machine maintenance This chapter describes “Machine parameter” and “Machine maintenance” which are particular data to each machine. As data of “Machine parameter” may greatly change the quality of machine, it is adjusted in sending. Do not change data except using “Machine maintenance”...

  • Page 68: Items Of Machine Parameter

    Items of Machine Parameter The machine parameter can be checked. As data of the machine parameter is basically changed by teaching, do not change by entering, except some set data. Origin offset 1 The origin offset for each axis of X, Y, theta, lift, under holder, and squeegee is displayed. Origin offset 2 Adjustment origin offset for each conveyor of front, center, and rear can be displayed.

  • Page 69: Origin Offset 1

    Items of Machine Parameter 2-1-1 Origin Offset 1 The origin offset for each axis of X, Y, theta, lift, under holder, and squeegee is displayed. The camera is displayed on the machine parameter of camera. The width adjustment origin offset of each conveyor is displayed in the offset 2. 2-1-2 Origin Offset 2 The adjustment origin offset for each conveyor of left, center, and right can be displayed.

  • Page 70: Network Setting

    Items of Machine Parameter 2-1-3 Network Setting This is the parameter for setting for the network with PT. <Local> Setting for this machine Host name Machine name on network IP address Address on network (For only the network with PT, set the specified address.) Line num.

  • Page 71: Status Indicator

    Items of Machine Parameter 2-1-4 Status Indicator This parameter enables to set the indicator and buzzer under various conditions. The display is arranged as the normal status (from the No. 1), the single/cycle stop error (from the No. 27), and the emergency stop error (from the No. 53). Press the button of item to change under the optional state to change the setting.

  • Page 72: Camera

    Items of Machine Parameter 2-1-6 Camera The offset and magnification of mask recognition camera and board recognition camera are displayed. Camera offset on board side The distance from the origin of X-Y table to the rotating center of it is set. The offset can be got by teaching.

  • Page 73: Data Check

    Items of Machine Parameter 2-1-8 Data Check The value of machine parameter is checked if it is data to print properly. When data is not within the specified tolerant range, the machine judges it an error. When it is out of the tolerant range, the detail information of that is displayed at the upper part of screen.

  • Page 74: Machine Maintenance

    2-2-1 Routine Maintenance Maintenance for SP22P-M is divided by each period, based on the run time. “Cycle time” for each item and “Run time” spent from the previous maintenance (the time when machine starts to run for the first time) until now is displayed.
  • Page 75 Machine Maintenance “Manual” screen The contents of items selected on each screen of “Routine mainte” and “Parts exchange” are displayed. Contents of maintenance necessary for each period is displayed. “History” screen The history information of items selected on each screen of “Routine mainte” and “Consume parts exchange”...

  • Page 76: Changing Consumptive Parts

    Machine Maintenance 2-2-2 Changing Consumptive Parts The information related to consumptive parts requiring the periodic exchange among maintenance items are put together on this screen. “Cycl tim” for each item and “Run time” spent from the previous maintenance (the time when machine starts to run, for the first time) is displayed.

  • Page 77: Machine Information And Version History

    Machine Maintenance 2-2-3 Machine Information and Version History Machine information Each information related to the machine can be checked. Machine information Machine name, machine serial name, and setup day are displayed. Run Info The sum of real run time for production from the setup day until now is displayed.
  • Page 78 = MEMO = 193C-E-MMA02-A01-01 Page 2-12...

  • Page 79: Adjusting The Machine Condition

    Chapter ADJUSTING THE ADJUSTING THE MACHINE CONDITION MACHINE CONDITION Adjusting the machine condition This chapter describes the core extension adjustment and parts change update. As the core extension adjustment is adjusted in sending, adjust it only when some trouble happens. When the trouble is not recovered even after adjustment following the procedure, make contact with us.

  • Page 80: Core Extension Adjustment

    Core Extension Adjustment 3-1-1 Board Detection Sensitivity Adjustment Procedures Adjust each sensitivity of two board detection sensors. Press Machine adjust • The “Machine adjustment menu” screen appears. Press Transport oper . • The “PCB transfer” screen appears. 193C-EEn-Ma-001 UNLOCK . Press and Holder to origin .
  • Page 81 Core Detection Adjustment Turn off the servo switch and put the SERVO board on the transferring face of X-Y OFF ( ) ON ( table. ∗ Put the board on the position where the board detection sensor is to be below. 11DKC0AD Board detection sensor Board...

  • Page 82: Replacing The Consumable Parts

    Replacing the Consumable Parts 3-2-1 Replacing the Squeegee Rubbers This part describes how to replace the squeegee (the urethane section). The replacement timing varies according to usage conditions; therefore, it should be replaced before bad printing due to a worn squeegee occurs. ∗...

  • Page 83: Replacing The Battery

    Replacing the Consumable Parts 3-2-2 Replacing the Battery The lithium battery is used for each backup type of this machine. Battery type and purpose to use 193C-008TE Replacing procedures of battery 1) Turn off the battery. 2) Remove 4 screws, and open the front door of CPU box. 3) Remove two screws at the upper and lower parts of throttle, and pull out the board from the throttle.
  • Page 84 Replacing the Consumable Parts Battery setting position – 153C-IL036 Fig.1 SCMWED 33T9C1AA (SCMYEX) 193C-AA00 33T9C1AA – 153C-IL037 Fig.2 PRMEEQ Page 3-6 193C-E-MMA03-A01-04...

  • Page 85: Replacing Color Touch Panel Back Light

    Replacing the Consumable Parts 3-2-3 Replacing Color Touch Panel Back Light Back Light Built-in Color Touch Panel Position The color touch panel of this machine has a back light built-in. Back light Color touch panel Screw Cover 193C-098E WARNING CUT OFF THE POWER SUPPLY BEFORE CARRYING OUT ANY WORK FOR THE MACHINE.
  • Page 86 Replacing the Consumable Parts . Remove one M3 countersunk screw, and remove the hatch (plate) for back light replacement. One M3 countersunk screw Hatch (Plate) for back light replacement 493C-026P . Raise the bending 1 with a needle- nose plier and the like, and pull out the power supply connector.

  • Page 87: Updating The Recognition Device

    Updating the Recognition Device The recognition device is updated by the floppy disk. It is unnecessary to carry out the following operation at every turning on the power, after doing it in the updating. 3-3-1 Updating Procedures . Press Machine adjust •...

  • Page 88: Error Messages In Updating

    Updating the Recognition Device Insert the recognition system disk Recognition system floppy disk into the drive. (for update) Press Update start . After completion, pull out the recogni- tion system disk and turn off the power. 3-3-2 Error in Updating When an error happens in updating, the operation stops and the message appears.

  • Page 89: System Updating

    System Updating 3-4-1 Installing the System To use the system updated, carry out the sections, “3-4-2 Installing the Screen Forward System” and “3-4-3 Installing the System Disk” at first. Incomplete operation for these causes the fault movement of machine. 3-4-2 Installing the Screen Forward System Prepare the installation disk for the screen forward system and screen forward system disk.

  • Page 90: Installing The System Disk

    System Updating 3-4-3 Installing the System Disk Prepare the installation disk and system disk for system disk. Turn on the power, and insert the Installation disk installation disk. Pull out the installation disk, and enter the system disk. Then press Starting install of system .

  • Page 91: Solutions For Error

    Chapter SOLUTIONS FOR ERROR SOLUTIONS FOR ERROR Solutions for Error This section describes solving for errors. Many errors happen because sensors set on each point of machine detect errors, or the movable part has a damage. Check the name of sensor related to errors by the error list, and the position of sensor, by the load arrangement.

  • Page 92: Error Messages (Error List)

    Error Messages (Error List) 4-1-1 Errors in Using the Floppy Disk z i l – i l - – c i f – “ t i t i ” e F “ e l i ” . e l i –...

  • Page 93: Errors During The Self-Diagnosis

    Error Messages 4-1-3 Errors during the Self-diagnosis c t i l l u c t i c t i c t i c t i c t i c t i c t i c t i S “ ” e “...

  • Page 94: Immediate Stop Error

    Error Messages 4-1-4 Immediate Stop Error t i s t i s t r i c t i . y l – c t i . y l – , y l – – – – a l i ) t i –...

  • Page 95: Emergency Stop Error

    Error Messages 4-1-5 Emergency Stop Error (1/2) c t i l l u c t i c t i c t i c t i – f i c t i s t i f – – – – t i s –...
  • Page 96 Error Messages (2/2) – f i c – t i s c t i . y l t i s – x i f P “ – ” h “ y f i ” , – t f i l c t i c t i t f i...

  • Page 97: Axis Error Of Emergency Stop

    Error Messages 4-1-6 Axis Error of Emergency Stop – l l a c t i l l a . s i o l l n i l t i s t i s – . s i c t i t i s t i s –...

  • Page 98: Check And Solutions

    Check and Solutions 4-2-1 Disk is Write Protect 1. Making the floppy disk for writing If the disk is for writing, make it able to write, and repeat the operation. Able to write able to write Unable to write 433C-109E 2.

  • Page 99: Emergency Switch On

    Check and Solutions 4-2-3 Emergency Switch On 1. Resetting the emergency switch. Pull the switch forward to reset. Front side of machine (1 point) Front side of machine(1 point) 193C-AA00 4-2-4 Servo Switch 1. Turn ON the servo switch. Turn the switch to the right. SERVO OFF ( ) ON (...

  • Page 100: Air Pressure Drops

    Check and Solutions 4-2-5 Air Pressure Drops 1. Adjusting the air pressure If the proper air pressure [more than 049 MPa to 0.78 MPa] is not supplied, adjust the pressure to the specified one in the following order. 2. Setting the air pressure detection value If the air pressure is not set to the specified one, [0.4 MPa], set it to the specified air pressure detecting value in the following way.

  • Page 101: Cover Open

    Check and Solutions 4-2-7 Cover Open 1. Closing the safety cover Check that the safety cover indicating the error is not opened, and close it if it is opened. Middle safety cover Front safety cover Rear safety cover 193C-AC00 193C-AA00 4-2-8 Thermal Trip Detection 1.

  • Page 102: Power Box Fan Motor

    Check and Solutions 4-2-9 Power Box Fan Motor 1. Checking the movement of cooling fan If the wind is not sent from the opening of cooling fan to the outside, the cooling fan may has a trouble. Make contact with us for changing it. Cooling fan 330DC0AB00 193C-AA00...

  • Page 103: Lift Axis Brake Off

    Check and Solutions 4-2-11 Lift Axis Brake off Under Axis Brake off 1. Turning ON (downward) the brake switch The switch at the lower position is ON. Lift axis brake Under axis brake 330DC0AA00 193C-AA00 193C-E-MMA04-A02-01 Page 4-13...

  • Page 104: Pcb Transport Error

    Check and Solutions 4-2-12 PCB Transport Error 1. Moving the camera to the recognition mark position by inching and recog- nize again. (Fig. 1) Check the error screen, and when the recognition mark is not at the center of recognition screen, UNLOCK UNLOCK move the recognition mark to the center by...

  • Page 105: Returning To Origin Error

    Check and Solutions 4-2-13 Returning to Origin Error Feedback Error 1. Connect connectors Check the connection between the connector (CN4 and 5), the connector (CN1 and CN2), (MCMAEN#1) connector (CN3), (MCMAEN#2) connector (CN3), on the CPU box board (EC55CA) and the connector (CNIFX, CNIFY, CNIFL, CNIFU, and CNIFS) of the driver front side in the power box, and recover the trouble if necessary.

  • Page 106: Driver Error

    Check and Solutions 4-2-14 Driver Error 1. Connect connectors Check the connection between the connector (CN4 and 5) on the CPU box side, CPU box board (EC55CA) connector (CN1 and CN2), (MCMAEN#1) connector (CN3), (MCMAEN#2) connector (CN3), and the connector (CNIFX, CNIFY, CNIFL, CNIFU, and CNIFS) of the driver front side in the power box, and recover the trouble if necessary.
  • Page 107 Check and Solutions 2. Checking the driver display 7 segment LED is attached to the driver display of error axis, and the error code is displayed. Check the code and refer to “ Driver errors and check and solutions” on the next page. 330DC0AB00 153C-IL040E Example of over load error...
  • Page 108 Check and Solutions Driver errors and check and solutions t i s ∗Y 193C-041TE Page 4-18 193C-E-MMA04-A02-01...

  • Page 109: Lord Arrangement

    Lord Arrangement 4-3-1 Errors in Using the Floppy Disk Whole of machine (front side) Whole of machine (rear side) 193C-012E Vacuum pickup 193C-014E Pump 193C-013E 193C-015E 193C-E-MMA04-A03-01 Page 4-19...
  • Page 110 Lord Arrangement Board holder Right conveyor M-I3 193C-016E M-S4 M-P6 M-I4 M-P4 Board holder 193C-018E 171R 171L Left conveyor M-S3 M-P5 M-P3 M-I1 M-P1 M-P2 193C-019E M-I 2 193C-017E 001C 001A 001D 001B Mask stand 193C-020E Page 4-20 193C-E-MMA04-A03-00...
  • Page 111 Lord Arrangement Solder supply Squeegee head 193C-021E 193C-022E X-Y table Cleaning head 173R M-I5 M-S2 173L 193C-024E M-S1 193C-023E 193C-E-MMA04-A03-01 Page 4-21...

  • Page 112: Load List

    Load List Photo sensor list 1 (PH) (1/2) t i s t f i g i l t f i t f i t f i θ θ θ θ 193C-033TE Page 4-22 193C-E-MMA04-A03-00...
  • Page 113 Load List (2/2) c i t g i l c i t 193C-034TE Limit switch list (LS) c t i c t i c t i c t i c i t t i s t i s 193C-035TE 193C-E-MMA04-A03-01 Page 4-23...
  • Page 114 Load List Motor list (M) t i s t f i l θ ° P / 0 ° P / 0 ° P / 1 ° P / c i t t f i t f i c i t l l o 1 °...
  • Page 115 Load List Valve list (VL) t i s t f i c i t t i s t i s t i s c i t 193C-037TE 193C-E-MMA04-A03-01 Page 4-25...
  • Page 116 Load List Device list c t i c t i c i t c i t l l e l l e c i t l l o c i t c t i 193C-038TE Page 4-26 193C-E-MMA04-A03-00...

  • Page 117: The Input And Output Check Of Machine

    The Input and Output Check of Machine 4-5-1 Input Check after Error The trouble in the sensor can be thought as one reason to make errors. This section describes checking the proper input state (ON and OFF) of the sensor related to that error.

  • Page 118: Output Check After Error

    The Input and Output Check of Machine 4-5-2 Output Check after Error The trouble in the movable part can be thought as one reason to make errors. This section describes checking that the movable part related to that error moves (move and stop) properly.
  • Page 119 List of oil to use ..........1-13 ALBANIA 2 .......1-21, 1-22, 1-26, 1-28 Blower silencer ..........1-35 Machine information and version history ..2-10 Board detection sensitivity adjustment ..... 3-2 Machine maintenance .......2-2, 2-8 Board positioning lift Machine parameter .......... 2-2 Ball screw for lift ........
  • Page 120 MEASURES FOR Emergency stop error ........4-5 ERROR Emergency switch ........4-3, 4-9 Emergency switch ON ........4-5 Emergency switch on ........4-9 Errors in using the floppy disk ......4-2 Symbols Error messages (error list) ....... 4-2 (+) overrun ............4-7 Errors during PT network .........
  • Page 121 θ shaft (+) over run error ........4-6 θ shaft (-) over run error ........4-6 R conv. board transport error ....4-4, 4-6 R squeegee down error ........4-6 R squeegee up timeout ........4-5 Returning to origin error ......4-7, 4-15 Right conveyor width adjustment timeout ..
  • Page 122 = MEMO = 193C-E-MMA0Z-A01-01 Page 4...
  • Page 123 OPTION EXCHANGING THE CONSUM- EXCHANGING THE CONSUM- ABLE PARTS FOR THE ABLE PARTS FOR THE VACUUM PUMP VACUUM PUMP Vacuum pressure Air suction filter ZFA200 193C-088E Vacuum pump Air filter F150 153C/193C-18B4C0 193C-E-MMA0B-A00-00 Page 1...
  • Page 124 Cleaning and Maintenance of the Vacuum Pump Be sure to turn off the main power of the machine for cleaning and mainte nance. Never use the organic solvent for washing the elements. For cleaning dirt on the filter elements, etc. do not use the thinner, alcohol, benzene, gasoline, or kerosene.
  • Page 125 Vacuum Pump Consumable Parts Replacement (Option) Periodic checks Inspect consumables periodically by referring to the table below once you start to use the machine. See the section, “List of Consumables” for details of consumables. Items Inspection and maintenance Method With vacuum gage Cup packing Check for deterioration of quality Visual inspection...
  • Page 126 Vacuum Pump Consumable Parts Replacement (Option) Exchanging procedures 1. Air suction filter Exchange it based on the pressure down 0.02 MPa. Turn off the power. ∗ Be sure to turn off the power for exchanging. 193C-085E Loosen the element fixing bolt for filter.
  • Page 127 Vacuum Pump Consumable Parts Replacement (Option) 2. Air filter (F150) Exchange or clean the filter element regularly about every 1000 hours or every year, though the period of exchange depends on the condition of use. Bowl As the bowl is made of polycarbonate, do not press or shock it. Do not use it in the atmosphere including the organic solvent.
  • Page 128 Vacuum Pump Consumable Parts Replacement (Option) Vacuum pump See the resolution view of DOP-80SKMA on the next page. The vacuum pump consists of two of the same components. This part describes how to replace on the right side, and use the same procedure for the other side. Tools Hexagonal wrench (4 mm of side) Phillip screwdriver...
  • Page 129 Vacuum Pump Consumable Parts Replacement (Option) Names Casing Pump head cover Pump head plate Cylinder Connecting rod Cup packing retainer Cup packing Intake valve Connector tubes O-ring Gasket Exhaust valve holding plate Exhaust valve Intake valve interference prevention rubber Bearing O-ring Left Right...
  • Page 130 = MEMO = Page 8 193C-E-MMA0B-A00-01...
  • Page 131 Screen Printer SP22P-M Routine Check List (1/1) Approval Signature Check Year Month — — t f i t f i t f i — — t l i — — — — — — t l i — — —...

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