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AUTO CHARGE 4000
AUTOMATIC DUAL OUTPUT BATTERY CHARGER
Unit supplied with
this display
File: IM_091-89-12_GEN2_revA
Revised By: PSS/JRN
Date: 05-11-2018
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
INSTRUCTION MANUAL
LOW PROFILE CHARGER
MODEL #: 091-89-12
INPUT: 120 Volt, 50/60 Hz, 5 Amps
OUTPUT: 45 Amps
®
Ph: 800-346-0857
Fax: 631-567-5826
sales@kussmaul.com
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Summary of Contents for KUSSMAUL AUTO CHARGE 4000
- Page 1 INSTRUCTION MANUAL AUTO CHARGE 4000 ® LOW PROFILE CHARGER AUTOMATIC DUAL OUTPUT BATTERY CHARGER Unit supplied with this display MODEL #: 091-89-12 INPUT: 120 Volt, 50/60 Hz, 5 Amps OUTPUT: 45 Amps File: IM_091-89-12_GEN2_revA Revised By: PSS/JRN Date: 05-11-2018 170 Cherry Avenue...
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Page 2: Important Safety Instructions
4. CAUTION: (230 VAC applications only): If AC input is provide from a source consisting of two HOT or LINE leads (phase-to-phase 230 VAC input voltage); an external fuse or circuit breaker must be used to protect both hot leads. 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 3: Battery Selector Switch
INTRODUCTION The New and Improved Auto Charge 4000, LPC, is a low profile, microprocessor controlled, completely automatic, dual channel battery charger designed for vehicles with a dual battery system. This latest generation of LPC charger improves upon user selectable functions, which includes user selectable battery type. -
Page 4: Operation
The output terminal strip provides an additional output to accommodate 12 volt accessories, such as Kussmaul’s 12 VDC air pump. The AUX output works in conjunction with a front panel mounted DIP switch. For normal operation, the DIP switch should be left in AC mode, which means that the aux accessory works only when shoreline power is supplied to the charger. - Page 5 NOTE: If a battery is being charged with an external load of 1.5 to 4 amperes across its terminals, the bar graph may move down 1 or 2 levels. This does not indicate a defective battery. To avoid this, either reduce constant load draws or consider an external Battery Saver. Please contact Kussmaul Electronics for further details.
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Page 6: Wiring Specifications
Wire Ferrule Used * Consult factory if length of wire to battery is longer than 20 feet ** Supplied with wire terminal hardware for 10 foot installation 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 7: Installation Wiring Diagram
AUTO CHARGE 4000 POWER SYSTEM SEE TOP OF CHARGER FOR INFORMATION 50 Amp Waterproof Circuit Breaker Kussmaul Part #: 090-0050-0 Or Fuse, Place near the battery To 12 Volt Accessories AC Connections shall Buss Bar Kussmaul Part #: 002-3595-5 Or Chassis Ground 3’... -
Page 8: Dip Switch Settings
DIP SWITCH SETTINGS SWITCH SHOWN IN OFF POSITION This is what the dip switch Legend on front panel of charger should look like when setting it to the legend on the front panel of the charger. 1 2 3 4 5 6 7 8 LEAD BATTERY TYPE... -
Page 9: Specifications
SPECIFICATIONS Input Power: 100-130 Volts, 50/60 Hz, 6 Amperes Max Input Fuse: (2) - 8 amp, fast acting, 5X20mm Output Power: 12 Volts DC, 45 Amperes Max Operating Temperature Range: -25ºC to 50ºC Aux Output: 12 Volts, 15 Amperes Max, internally fused Battery Selector Switch: Battery Type Float VDC +/- 1%... -
Page 10: Optional Accessories
III. E-Z SLIDE MOUNTING PLATE, MODEL #: 091-200-EZM • Locking mounting system • Ease the installation and the removal of larger sized chargers that are in harder to access areas, such as under seats 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 11: Installation Record
VEHICLE OWNER _______________________________________________________ WARRANTY POLICY All products of Kussmaul Electronics Company Inc. are warranted to be free of defects of material or workmanship. Liability is limited to repairing or replacing at our factory, without charge, any material or defects which become apparent in normal use within 3 years from the date the equipment was shipped.