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Cornelius IMD GLACIER 500-30 Installation Manual

Imd glacier series countertop ice maker
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COUNTERTOP ICE MAKER IMD GLACIER SERIES
l
Installation Manua
Release Date: May 11, 2018
Publication Number: 620068501INS
Revision Date: May 11, 2018
Revision: A
Visit the Cornelius web site at www.cornelius-usa.com for all your Literature needs.

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Summary of Contents for Cornelius IMD GLACIER 500-30

  • Page 1 COUNTERTOP ICE MAKER IMD GLACIER SERIES Installation Manua Release Date: May 11, 2018 Publication Number: 620068501INS Revision Date: May 11, 2018 Revision: A Visit the Cornelius web site at www.cornelius-usa.com for all your Literature needs.
  • Page 2 Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal...

  • Page 3: Table Of Contents

    To Replace Bearings ............23 © 2018, Cornelius Inc.
  • Page 4 Motor Wiring Diagram ............. . 34 Publication Number: 620068501INS © 2018, Cornelius Inc.

  • Page 5: Safety Instructions

    • Keep your unit in proper working condition and do not allow unauthorized modifications to the unit. NOTE: The dispenser is not designed for a wash-down environment and MUST NOT be placed in an area where a water jet could be used. © 2018, Cornelius Inc. - 1 - Publication Number: 620068501INS...

  • Page 6: Qualified Service Personnel

    50Hz unit contains a flammable refrigerant. Keep all flammable materials away from the compressor area. Always be sure to keep the area around the unit clean and free of clutter. Failure to keep this area clean may result in a fire hazard, injury or equipment damage. Publication Number: 620068501INS - 2 - © 2018, Cornelius Inc.
  • Page 7 Countertop Icemaker IMD Glacier Series Installation Manual WARNING: Keep ventilation openings, in the appliance enclosure or in the built-in structure, clear of obstruction. WARNING: Do not damage the refrigerant circuit. © 2018, Cornelius Inc. - 3 - Publication Number: 620068501INS...

  • Page 8: General Information

    Dimensions shown in the [ ] are in mm. Shipping WT (IMD Glacier 500-30) 240 lbs (109 Kg’s). (APPROX) Shipping WT (IMD Glacier 600-30) 240 lbs (109 Kg’s). (APPROX) Figure 1. Dimension Drawing IMD Glacier 500-30/600-30...

  • Page 9: Installation Instructions

    NOTE: Do not lay the unit on its side or back. This may cause vital oils to drain from the compressor resulting in damage during start-up and consequently voiding the warranty Figure 2. © 2018, Cornelius Inc. - 5 - Publication Number: 620068501INS...

  • Page 10: Unpacked Unit

    Countertop Icemaker IMD Glacier Series Installation Manual NPACKED Figure 3 Publication Number: 620068501INS - 6 - © 2018, Cornelius Inc.

  • Page 11: Cabinet Removal

    5A. To remove the splash panel cover hold it up firmly then lift the splash panel up slightly and pull back. NOTE: Disconnect the dispense switch har- ness after removing splash panel from unit. Figure 5 Figure 5A © 2018, Cornelius Inc. - 7 - Publication Number: 620068501INS...
  • Page 12 Figure 7. Figure 7. Alternative : Only to remove the top cover Unscrew the 4 screws and lift it up as shown in Figure 7A. Figure 7A Publication Number: 620068501INS - 8 - © 2018, Cornelius Inc.
  • Page 13 Figure 8A NOTE: Before Removing the top panel remove the screw which is fixing splash panel and top cover Shown as S in Figure 8A. Figure 8A. © 2018, Cornelius Inc. - 9 - Publication Number: 620068501INS...

  • Page 14: Auger Engagement

    8. Assemble back the hopper / storage bin cover but do not put / tighten the screws yet. 9. All the parts need to be assembled back only after finishing the drain connection set-up and initial start-up and adjustment. Publication Number: 620068501INS - 10 - © 2018, Cornelius Inc.

  • Page 15: Preparation Of Installation Site

    1. Minimum clearance must be maintained, free of any obstruction, for air flow. Refer the below table for the clear- ances required for the specific model. Minimum Clearance required free of obstructions, in Inches (mm). Model Climate class Sides Back IMD Glacier 500-30 6 (152.4) 6 (152.4) IMD Glacier 600-30 12 (304.8) 6 (152.4) 6 (152.4) WARNING: Keep ventilation openings in the appliance enclosure or in the built-in structure, clear of obstruction.

  • Page 16: Water Inlet Hook-Up

    NOTE: This equipment is intended for use only in premises with a service current capacity > 100A per phase. User and/or installer must determine the service capacity is sufficient, on consultation with the supply authority is necessary. Publication Number: 620068501INS - 12 - © 2018, Cornelius Inc.

  • Page 17: Drain Connection

    NOTE: If the unit is mounted directly to the counter and not on the legs, it should be sealed all around the base except Drip Tray using a NSF approved sealant. © 2018, Cornelius Inc. - 13 - Publication Number: 620068501INS...
  • Page 18 MINIMUM CLEARANCE Dimensions shown in the [ ] are in mm. MINIMUM CLEARANCE MINIMUM CLEARANCE Refer “Minimum Clearance Table” provided on page No.11 for recommended minimum clearance. Figure 11. Counter Preparation Publication Number: 620068501INS - 14 - © 2018, Cornelius Inc.

  • Page 19: Initial Start Up, Checks & Adjustment Instructions

    Water Level - If necessary, adjust float by bending float arm up or down as needed. Push float assembly down until unit stops running. Release float and unit will restart. Keep water in reservoir at level line while unit is in operation. See Figure 13 page No 16. © 2018, Cornelius Inc. - 15 - Publication Number: 620068501INS...

  • Page 20: Cabinet Assembly

    5. Replace the Ice-bin cover and tighten the (2) side screws. 6. Place the Ice Tray & Cup rest on the Drip tray from the installation kit provided. Figure 14 Publication Number: 620068501INS - 16 - © 2018, Cornelius Inc.

  • Page 21: Guide To Service

    16. Assemble the unit back together, turn on water and run for 10 minutes to flush out the system. 17. Empty the hopper of any remaining ice and turn off the unit. © 2018, Cornelius Inc. - 17 - Publication Number: 620068501INS...

  • Page 22: Maintenance

    To replace / remove Air filter unscrew all 6 screws as shown in Figure 15. 2. Inspect water feed reservoir at least once a month until a definite pattern for cleaning and sanitizing has been established. Figure 15 Publication Number: 620068501INS - 18 - © 2018, Cornelius Inc.

  • Page 23: Quarterly

    See Figure 16. Figure 16. Upper Bearing and Auger Assembly NOTE: Preventive maintenance can increase the trouble-free life of your ice maker. Failure to perform preventive maintenance could void your equipment warranty. © 2018, Cornelius Inc. - 19 - Publication Number: 620068501INS...

  • Page 24: Water Level Control

    1. Unplug Molex connector connecting switch to electrical box. 2. Remove the 2 screws anchoring the water level safety switch to the bottom of the water level control mounting bracket. Publication Number: 620068501INS - 20 - © 2018, Cornelius Inc.

  • Page 25: Ice Level Control

    3. Be sure sensing bulb is located at outlet side of evaporator about 3-4 inches (76.2 - 101.6mm) away from evap- orator and be sure to insulate well and clamp tightly to tubing. (IMD Glacier 500-30 model has a fixed location with a well for the bulb.

  • Page 26: Gear Motor

    4. When replacing the auger assembly, make certain that both the auger engages the output shaft drive and the extruding head ribs engage the evaporator tube collar. See Figure 18. Figure 17. IMD Glacier 500/600 Shaft Seal Figure 18. Auger and Extruding Head Removal Publication Number: 620068501INS - 22 - © 2018, Cornelius Inc.

  • Page 27: Installation And Shaft Seal Replacement

    7. Remove worn bearings. Replace with new bearings and then reinstall assembly. NOTE: If auger turns with nut, remove cover on top of gear motor stator and hold rotor while loosening nut. 8. Reconnect power to ice maker. © 2018, Cornelius Inc. - 23 - Publication Number: 620068501INS...

  • Page 28: Troubleshooting Compressor

    • Check the compressor suction and discharge pressures. Table 1. Pressure temperature chart IMD GLACIER 500-30,230V/50Hz, (R290) IMD GLACIER 600-30, 115V/60Hz, (R404a) 75°F 45% RH 90°F 65% RH 105°F 75% RH 70°F 50% RH 90°F 65% RH 104°F 75% RH...

  • Page 29: Overload Check

    3. Check terminals 1 and 3 on overload. No continuity replace overload. Use a volt-ohm meter. See Figure 19 and Figure 20 on page 24. NOTE: Gear motor and related components can be checked from Pin Connector. See Figure 21 on page 26. © 2018, Cornelius Inc. - 25 - Publication Number: 620068501INS...

  • Page 30: Motor Check

    4. Compressor thermal overload, automatic reset type. 5. Hopper shut-off. 6. High pressure cut out (R290 / 500-30 only). WARNING: Do not reset gear motor overload if ice is present in the evaporator. Publication Number: 620068501INS - 26 - © 2018, Cornelius Inc.

  • Page 31: Guide To Good Ice

    Countertop Icemaker IMD Glacier Series Installation Manual GUIDE TO GOOD ICE page 16 32°C 10°C © 2018, Cornelius Inc. - 27 - Publication Number: 620068501INS...

  • Page 32: Trouble Shooting Instructions For Imd Gacier 500-30, 230V / 50Hz

    Countertop Icemaker IMD Glacier Series Installation Manual TROUBLE SHOOTING INSTRUCTIONS FOR IMD GLACIER 500-30, 230V / 50HZ 1. Stand-by Condition: Line voltage is present between Blue and Red (Terminal number 18 of timer) Timing condition: Voltage is present between Blue and Yellow.

  • Page 33: Trouble Shooting Instructions For Imd Gacier 600-30, 115V / 60Hz

    E. Measure White and Yellow. Correct reading is 0 VAC. F. Depress the dispense switch / lever. The White / Yellow measurement should change from 0 VAC line voltage. Figure 24 Trouble shooting © 2018, Cornelius Inc. - 29 - Publication Number: 620068501INS...

  • Page 34: Troubleshooting Chart

    Countertop Icemaker IMD Glacier Series Installation Manual ROUBLESHOOTING CHART Figure 25. Troubleshooting Chart Publication Number: 620068501INS - 30 - © 2018, Cornelius Inc.

  • Page 35: Schematics

    Countertop Icemaker IMD Glacier Series Installation Manual SCHEMATICS Figure 26 Component Interconnection Schematic © 2018, Cornelius Inc. - 31 - Publication Number: 620068501INS...

  • Page 36: Wiring Schematic For Imd Gacier 500-30, 230V / 50Hz

    Countertop Icemaker IMD Glacier Series Installation Manual WIRING SCHEMATIC FOR IMD GLACIER 500-30, 230V / 50HZ Figure 27 Schematic IMD Glacier 500-30, 230V / 50Hz Publication Number: 620068501INS - 32 - © 2018, Cornelius Inc.

  • Page 37: Wiring Schematic Imd Glacier 600-30, 115V / 50Hz

    Countertop Icemaker IMD Glacier Series Installation Manual WIRING SCHEMATIC IMD GLACIER 600-30, 115V / 50HZ Figure 28 Schematic IMD Glacier 600-30, 115V / 60Hz © 2018, Cornelius Inc. - 33 - Publication Number: 620068501INS...

  • Page 38: Motor Wiring Diagram

    Countertop Icemaker IMD Glacier Series Installation Manual MOTOR WIRING DIAGRAM Publication Number: 620068501INS - 34 - © 2018, Cornelius Inc.
  • Page 40 Cornelius Inc. www.cornelius.com...

This manual is also suitable for:

Imd glacier 600-30

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