Canon Staple Finisher-S1 Service Manual
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Canon Staple Finisher-S1 Service Manual

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Staple Finisher-S1
Service Manual Rev. 1.0
Product Outline
Technology
Periodic Servicing
Parts Replacement and Cleaning Procedure
Adjustment
Installation
Appendix
1
2
3
4
5
6

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Table of Contents
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Summary of Contents for Canon Staple Finisher-S1

  • Page 1 Staple Finisher-S1 Service Manual Rev. 1.0 Product Outline Technology Periodic Servicing Parts Replacement and Cleaning Procedure Adjustment Installation Appendix...
  • Page 2 This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may changes in the contents of this manual over a long or short period, Canon will issue a new not be copied, reproduced or translated into another language, in whole or in part, without the edition of this manual.
  • Page 3 Explanation of Symbols Symbols Explanation Symbols Explanation The following symbols are used throughout this Service Manual. Cleaning is needed. Measurement is needed. Symbols Explanation Symbols Explanation Check. Remove the claw. The following rules apply throughout this Service Manual: Each chapter contains sections explaining the purpose of specific functions and the Check visually.

  • Page 4: Table Of Contents

    Contents Safety Precautions Stack Tray Unit -------------------------------------------------------------- 2-19 Stack Tray Shift Operation ------------------------------------------------------2-19 Notes Before Servicing ------------------------------------------------------0-2 Stack Tray Paper Height Detection Control --------------------------------2-19 Points to Note at Cleaning --------------------------------------------------0-2 Stack Tray Paper Full Detection Control ------------------------------------2-20 Controller Unit ---------------------------------------------------------------- 2-21 Product Outline Outline -------------------------------------------------------------------------------2-21 Features -------------------------------------------------------------------------1-2...
  • Page 5 Removing the Reinforcing Plate Cover from Removing the Stack Tray Lower Limit Sensor (S10) --------------------4-54 the Connected Equipment ------------------------------------------------------4-12 PCBs --------------------------------------------------------------------------- 4-55 External Cover/Internal System ----------------------------------------- 4-13 Layout Drawing --------------------------------------------------------------------4-55 Layout Drawing --------------------------------------------------------------------4-13 Removing the Finisher Controller PCB --------------------------------------4-55 Removing the Front Door -------------------------------------------------------4-14 Adjustment Removing the Front Cover -----------------------------------------------------4-15 Removing the Rear Cover ------------------------------------------------------4-16...

  • Page 6: Safety Precautions

    Safety Precautions ■ Notes Before Servicing ■ Points to Note at Cleaning...

  • Page 7: Notes Before Servicing

    Safety Precautions > Points to Note at Cleaning Notes Before Servicing Caution: At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug. Caution: Do not turn off the power switch when downloading is under way. Turning off the main power switch while downloading is under way can disable the machine.

  • Page 8: Product Outline

    Product Outline ■ Features ■ Specifications ■ Names of Parts Product Outline...

  • Page 9: Product Outline Features

    Product Outline > Features Features • Compact, staple finisher which corresponds to A4 color, high-speed MFP. • Gripper mechanism for delivering paper to the stack tray. And the paper stacking of the high consistency is possible by the mechanism. • Stack tray capacity of approximate 500 sheets. •...

  • Page 10: Specifications

    Product Outline > Specifications Specifications ● Staple Unit Item Specifications Remarks ● Finisher Unit Stapling method Punching by rotating cam - Flat clinch Stapling capacity 30 sheets* - Equivalent of 105 g/ Item Specifications Remarks Paper thickness: 5.7 mm or less m2 paper Stacking method Stack tray: moving up and down...

  • Page 11: Names Of Parts

    Product Outline > Names of Parts > Cross Section Names of Parts Cross Section Alignment Paddle Delivery Roller External View Feed Roller Inlet Roller Plate Paper Return Paddle Stack Tray Stack Tray Stapler Stack Tray Paper Retainer Tray Auxiliary Guide Gripper F-1-3 Front Door...

  • Page 12: Technology

    Technology ■ Basic Configuration ■ Controls ■ Basic Operation ■ Feed Unit ■ Processing Tray Unit ■ Stack Tray Unit ■ Controller Unit ■ Detecting Jams ■ Power Supply ■ Work of Service Technology...

  • Page 13: Functional Configuration

    Technology > Basic Configuration > Overview of Electrical Circuitry Basic Configuration Overview of Electrical Circuitry The finisher's sequence of the operation is controlled by its finisher controller PCB. Functional Configuration The finisher controller PCB has the 16-bit CPU, and the controller also controls the communication with the host machine in addition to controlling the finisher's operation The components of this finisher are organized into 3 major blocks;...

  • Page 14: Controls

    Technology > Controls > Controls Controls Controls Items Basic Operation Outline Feed Unit Outline Feeding Paper to Processing Tray Unit Processing Tray Unit Outline Stacking Operation Tray Auxiliary Guide Operation Alignment / Shifting Operation Staple Operation Stack Delivery Operation Stack Tray Paper Retainer Operation Stack Tray Unit Stack Tray Shift Operation Stack Tray Paper Height Detection Control...

  • Page 15: Basic Operation

    Technology > Basic Operation > Outline Basic Operation Paddle Paper Return Paddle Outline Basic operations of this finisher are described below. (1) The paper delivered from the host machine is fed by the inlet roller, feed roller, and delivery roller. Tray Alignment Paddle...
  • Page 16 Technology > Basic Operation > Outline (5) The stacked sheets are stapled (only in the staple mode). Stapler F-2-6 (6) After being shifted, the sheets stacked on the processing tray are delivered to the stack tray. If the tray auxiliary guides have slid out, they slide back before the sheets are delivered to the stack tray.

  • Page 17: Feed Unit

    Technology > Feed Unit > Buffer Path Cover Open/Close Detection Feed Unit Buffer Path Cover Open/Close Detection The Buffer Path Cover Open/Close Sensor (S16) detects whether the Buffer Path Cover is Outline open or closed. The feed unit feeds the paper delivered from the host machine and feeds it to the processing tray unit.

  • Page 18: Feeding Paper To Processing Tray Unit

    Technology > Feed Unit > Feeding Paper to Processing Tray Unit Feeding Paper to Processing Tray Unit The paper delivered from the host machine is fed by the inlet roller, feed roller, and delivery roller. The paper delivered by the delivery roller is stacked on the processing tray by the paddle. Paddle Delivery Motor...

  • Page 19: Processing Tray Unit

    Technology > Processing Tray Unit > Outline Processing Tray Unit Name Function Paddle Stacks the paper delivered from the delivery roller on the processing tray. Outline Paper Return Paddle Presses the paper stacked on the processing tray against the stopper (alignment in the feed direction) and prevents the The processing tray unit aligns, shifts, and staples the delivered paper, and then delivers the previously stacked paper from being fed/delivered.

  • Page 20: Stacking Operation

    Technology > Processing Tray Unit > Stacking Operation Stacking Operation (2) After the specified time has lapsed since paper has passed through the Feed Path Sensor (S2), the paddle motor (M3) operates to rotate the paddle once to stack the The paper delivered from the delivery roller is stacked on the processing tray and the paper is paper on the processing tray.
  • Page 21 Technology > Processing Tray Unit > Stacking Operation 2-10 (3) The front and rear alignment motors (M4 and M5) operate to move the front and rear alignment plates, thus aligning the paper in the width direction. (In the illustration below, the paper is aligned with reference to the central reference position.) Operations described in (2) and (3) are repeated for each sheet.

  • Page 22: Tray Auxiliary Guide Operation

    Technology > Processing Tray Unit > Tray Auxiliary Guide Operation 2-11 Tray Auxiliary Guide Operation The tray auxiliary guide slide-out amount varies depending on the operation mode and paper length as follows: When two or more sheets with a length of 150 mm or more are stacked on the processing Operation Mode Paper Length Amount of Slide Out...

  • Page 23: Alignment / Shifting Operation

    Technology > Processing Tray Unit > Alignment / Shifting Operation 2-12 Alignment / Shifting Operation The relationship between operation modes and alignment positions is summarized in the following table: The paper stacked on the processing tray is aligned in the width direction by the front and Operation Mode Paper Width Alignment Position...
  • Page 24 Technology > Processing Tray Unit > Alignment / Shifting Operation 2-13 The relationship between operation modes and shifting positions is summarized in the ● Alignment Operation in Non-sort / Sort Mode following table: (1) After lapse of the specified time since detection of paper by the Feed Path Sensor (S2), Operation Mode Paper Width Shifting Position...
  • Page 25 Technology > Processing Tray Unit > Alignment / Shifting Operation 2-14 (2) After lapse of the specified time since detection of the trailing edge of paper by the Feed ● Alignment Operation in Staple Mode Path Sensor (S2), the front and rear alignment plates move for paper alignment. (1) After lapse of the specified time since detection of paper by the Feed Path Sensor (S2), the front and rear alignment plates move to the standby position (Front alignment plate: •...
  • Page 26 Technology > Processing Tray Unit > Alignment / Shifting Operation 2-15 (2) After lapse of the specified time since detection of the paper’s trailing edge by the Feed • Staple alignment position (when the paper width is less than 200 mm) Path Sensor (S2), the front and rear alignment plates move to align paper.
  • Page 27 Technology > Processing Tray Unit > Alignment / Shifting Operation 2-16 ● Shifting Operation in Non-sort / Sort Mode • Front shift position (when the paper width is less than 180 mm) (1) After alignment of the sheet stacked on the processing tray lastly, it is shifted according to the paper width.

  • Page 28: Staple Operation

    Technology > Processing Tray Unit > Staple Operation 2-17 Staple Operation ● Shifting Operation in Staple Mode (1) After completion of stapling, the paper stack is shifted according to the paper width. When the staple mode is selected, paper is stapled by the stapler after it has been stacked on the processing tray and aligned.

  • Page 29: Stack Delivery Operation

    Technology > Processing Tray Unit > Stack Tray Paper Retainer Operation 2-18 Stack Delivery Operation Stack Tray Paper Retainer Operation The paper stacked on the processing tray is delivered to the stack tray by the gripper after The paper delivered to the stack tray is retained by the stack tray paper retainer to prevent being shifted and stapled.

  • Page 30: Stack Tray Unit

    Technology > Stack Tray Unit > Stack Tray Paper Height Detection Control 2-19 Stack Tray Unit Stack Tray Paper Height Detection Control The height of the paper stack on the stack tray is detected by the stack tray paper height Stack Tray Shift Operation sensor (S9).

  • Page 31: Stack Tray Paper Full Detection Control

    Technology > Stack Tray Unit > Stack Tray Paper Full Detection Control 2-20 Stack Tray Paper Full Detection Control The paper full state of the stack tray is detected by the stack tray paper height sensor (S9) and stack tray lower limit switch (SW2). Stack Tray Paper Height Sensor (S9) Stack Tray Lower Limit Switch (SW2) F-2-35...

  • Page 32: Controller Unit

    Technology > Controller Unit > Outline 2-21 Controller Unit Outline The controller unit controls the entire portion of this machine. Its finisher controller PCB controls the feed unit, processing tray unit, and stack tray unit. The finisher controller PCB controls operations of motors and detects the states of sensors and switches according to the instruction from the host machine.

  • Page 33: Detecting Jams

    Technology > Detecting Jams > Outline 2-22 Detecting Jams Occurrence of a jam is checked (at the check timing) according to the sensor detection state stored in the CPU on the finisher controller PCB. When the finisher controller PCB judges that a jam has occurred, it stops feeding/delivering Outline paper and notifies occurrence of the jam to the host machine.

  • Page 34: Power Supply

    Technology > Power Supply > Protective Functions 2-23 Power Supply Outline When the host machine is turned on, it supplies the finisher controller PCB with 24VDC and 5VDC; the 24VDC power is used to drive the motors and the switches, while the 5VDC power is used for the sensors and the ICs.

  • Page 35: Work Of Service

    Technology > Work of Service > Upgrading 2-24 Work of Service When replacing the parts When you have replaced the finisher controller PCB with the service parts, check that the firmware is the latest version. If it is not the latest version, upgrade it. Periodical Servicing This finisher has no periodic service items.
  • Page 36 Periodic Servicing ■ List of Work for Scheduled Servicing Periodic Servicing...

  • Page 37: Periodic Servicing List Of Work For Scheduled Servicing

    Periodic Servicing > List of Work for Scheduled Servicing List of Work for Scheduled Servicing There is no item that requires the scheduled service in this finisher.. Periodic Servicing > List of Work for Scheduled Servicing...

  • Page 38: Parts Replacement And Cleaning Procedure

    Parts Replacement and Cleaning Procedure ■ List of Parts ■ Removing the Equipment ■ External Cover/Internal System ■ Major Units ■ Motors ■ Switches ■ PCBs Parts Replacement and Cleaning Procedure...

  • Page 39: External / Internal Cover

    Parts Replacement and Cleaning Procedure > List of Parts > External / Internal Cover List of Parts Parts Name Reference Buffer Upper Feed Guide Unit (Refer to page 4-41) Buffer Lower Feed Guide Unit (Refer to page 4-41) External / Internal Cover Front Door (Refer to page 4-14) Front Cover...

  • Page 40: List Of Main Unit

    Parts Replacement and Cleaning Procedure > List of Parts > Motor List of Main Unit Motor F-4-2 Parts Name Reference Buffer Upper Feed Guide Unit (Refer to page 4-41) F-4-3 Buffer Lower Feed Guide Unit (Refer to page 4-41) Parts Name Main Unit Reference Finisher Lower Feed Guide Unit...

  • Page 41: Sensor/Switch

    Parts Replacement and Cleaning Procedure > List of Parts > Sensor/Switch Sensor/Switch S11/S12/S13 F-4-4 Parts Name Main Unit Reference Delivery Motor Product Configuration (Refer to page 4-45) Paddle Motor Product Configuration (Refer to page 4-44) Stack Tray Shift Motor Product Configuration (Refer to page 4-49) T-4-4 F-4-5...

  • Page 42: Pcb

    Parts Replacement and Cleaning Procedure > List of Parts > PCB Parts Name Main Unit Reference Staple Paper Detection Sensor Upper Processing Tray Unit (Front) Buffer Sensor Buffer Lower Feed Guide Unit Buffer Path Cover Open/Close Buffer Lower Feed Guide Unit Sensor T-4-5 PCB1...

  • Page 43: List Of Connectors

    Parts Replacement and Cleaning Procedure > List of Parts > List of Connectors List of Connectors [11] [10] F-4-8 Key No. J No. Symbol Name Relay connector Key No. J No. Symbol Name Remarks PCB1 Finisher Controller PCB J7-1 P7-1 P7-11 Feed Path Sensor PCB1...
  • Page 44 Parts Replacement and Cleaning Procedure > List of Parts > List of Connectors [10] [12] [13] [11] F-4-9 Key No. J No. Symbol Name Relay connector Key No. J No. Symbol Name Remarks PCB1 Finisher Controller PCB J8-1 P8-1 P8-11 Stack Tray Paper Height Sensor PCB1 Finisher Controller PCB...
  • Page 45 Parts Replacement and Cleaning Procedure > List of Parts > List of Connectors [11] [13] [12] [10] F-4-10 Key No. J No. Symbol Name Relay connector Key No. J No. Symbol Name Remarks PCB1 Finisher Controller PCB (DCON I/F) PCB1 Finisher Controller PCB (DCON I/F) PCB1...

  • Page 46: Removing The Equipment

    Parts Replacement and Cleaning Procedure > Removing the Equipment > Removing the Finisher Unit from the Connected Equipment Removing the Equipment Removing the Finisher Unit from the Connected Equipment Layout Drawing F-4-12 F-4-13 CAUTION: • When removing this equipment from the connected equipment, be sure to check that the power of the connected equipment is OFF and the power plug is disconnected from the outlet.
  • Page 47 Parts Replacement and Cleaning Procedure > Removing the Equipment > Removing the Finisher Unit from the Connected Equipment > Procedure 4-10 ■ Procedure 3) Remove the Harness Cover [1]. • 1 Claw [2] 1) Lift the Control Panel Unit [1] and open the ADF Unit + Reader Unit [2]. •...

  • Page 48: Removing The Buffer Path Unit From The Connected Equipment

    Parts Replacement and Cleaning Procedure > Removing the Equipment > Removing the Buffer Path Unit from the Connected Equipment > Procedure 4-11 Removing the Buffer Path Unit from the Connected 5) Release the Latch Release Lever [1] and remove the Finisher Unit [2]. Equipment CAUTION: Be careful not to drop the Finisher Unit [1] when disassembling/assembling.

  • Page 49: Removing The Reinforcing Plate Cover From The Connected Equipment

    Parts Replacement and Cleaning Procedure > Removing the Equipment > Removing the Reinforcing Plate Cover from the Connected Equipment > Procedure 4-12 Removing the Reinforcing Plate Cover from the 1) Remove the Buffer Path Unit [1]. • 2 Bosses [2] Connected Equipment •...

  • Page 50: External Cover/Internal System

    Parts Replacement and Cleaning Procedure > External Cover/Internal System > Layout Drawing 4-13 External Cover/Internal System Parts Name Reference Buffer Upper Feed Guide Unit (Refer to page 4-41) Buffer Lower Feed Guide Unit (Refer to page 4-41) Layout Drawing Front Door (Refer to page 4-14) Front Cover (Refer to page 4-15)

  • Page 51: Removing The Front Door

    Parts Replacement and Cleaning Procedure > External Cover/Internal System > Removing the Front Door > Procedure 4-14 Removing the Front Door 2) Remove the Front Door [1]. • 2 Screws [2] • 1 Claw [3] • 2 Shafts [4] F-4-26 ■...

  • Page 52: Removing The Front Cover

    Parts Replacement and Cleaning Procedure > External Cover/Internal System > Removing the Front Cover > Procedure 4-15 Removing the Front Cover 2) Remove the Front Cover [1]. • 3 Screws [2] • 1 Claw [3] • 1 Hook [4] F-4-29 ■...

  • Page 53: Removing The Rear Cover

    Parts Replacement and Cleaning Procedure > External Cover/Internal System > Removing the Rear Cover > Procedure 4-16 Removing the Rear Cover 2) Remove the Rear Cover [1]. • 3 Screws [2] • 1 Claw [3] • 1 Hook [4] F-4-32 ■...

  • Page 54: Removing The Upper Cover

    Parts Replacement and Cleaning Procedure > External Cover/Internal System > Removing the Upper Cover > Procedure 4-17 Removing the Upper Cover CAUTION: When installing the Rear Cover [1], be careful not to trap the harness [5]. F-4-36 ■ Preparation 1) Remove the Finisher Unit from the connected equipment(Refer to page 4-9). 2) Remove the Staple Cartridge(Refer to page 4-22).
  • Page 55 Parts Replacement and Cleaning Procedure > External Cover/Internal System > Removing the Upper Cover > Procedure 4-18 1) Remove the Upper Cover [1]. CAUTION: • 1 Connector [2] • 8 Screws [3] When installing the Upper Cover [1], be sure that the Trailing Edge Sheet [5] does not •...

  • Page 56: Removing The Pcb Cover

    Parts Replacement and Cleaning Procedure > External Cover/Internal System > Removing the PCB Cover > Procedure 4-19 Removing the PCB Cover NOTE: How to install the Upper Cover When installing the Upper Cover, check that the Trailing Edge Sheet [5] can be seen from the hole [A] of the Rear Plate as shown in the figure below.

  • Page 57: Removing The Grate-Shaped Guide

    Parts Replacement and Cleaning Procedure > External Cover/Internal System > Removing the Grate-shaped Guide > Procedure 4-20 Removing the Grate-shaped Guide NOTE: How to install the PCB Cover Align the 2 parts [A] of the PCB Cover with the 2 parts [B] of the guide of the Finisher. F-4-44 ■...
  • Page 58 Parts Replacement and Cleaning Procedure > External Cover/Internal System > Removing the Grate-shaped Guide > Procedure 4-21 2) Remove the Grate-shaped Guide [1]. • 4 Screws [2] • 1 Connector [3] F-4-46 4-21 Parts Replacement and Cleaning Procedure > External Cover/Internal System > Removing the Grate-shaped Guide > Procedure...

  • Page 59: Major Units

    Parts Replacement and Cleaning Procedure > Major Units > Removing the Staple Cartridge > Procedure 4-22 Major Units Removing the Staple Cartridge Layout Drawing [10] [11] F-4-48 ■ Procedure 1) Open the Front Door [1]. 2) Remove the Staple Cartridge [1]. F-4-47 Parts Name Main Unit...

  • Page 60: Removing The Staple Unit

    Parts Replacement and Cleaning Procedure > Major Units > Removing the Staple Unit > Procedure 4-23 Removing the Staple Unit NOTE: If the claw [2] of the Motor Cover is disengaged, hook the claw again. F-4-50 ■ Preparation 1) Remove the Finisher Unit from the connected equipment(Refer to page 4-9). 2) Remove the Staple Cartridge(Refer to page 4-22).
  • Page 61 Parts Replacement and Cleaning Procedure > Major Units > Removing the Staple Unit > Procedure 4-24 NOTE: How to install the Staple Unit CAUTION: Be sure to place the sheet [4] of the Finisher Lower Feed Guide Unit between the [A] Be sure that the sheet [4] of the Finisher Lower Feed Guide Unit is not hit against the [A] part and the [B] part of the Staple Unit, and align the hook [5] of the Staple Unit with the groove [C] to install the unit.

  • Page 62: Removing The Main Paddle

    Parts Replacement and Cleaning Procedure > Major Units > Removing the Main Paddle > Procedure 4-25 Removing the Main Paddle 1) Turn the Sensor Flag [1] to provide access to the 4 [A] parts of the Main Paddle as shown in the figure below.

  • Page 63: Removing The Front/Rear Alignment Plates

    Parts Replacement and Cleaning Procedure > Major Units > Removing the Front/Rear alignment plates > Procedure 4-26 Removing the Front/Rear alignment plates 2) Turn the Sensor Flag [1] to provide access to the 4 [A] parts of the Main Paddle as shown in the figure below.

  • Page 64: Removing The Finisher Lower Feed Guide Unit

    Parts Replacement and Cleaning Procedure > Major Units > Removing the Finisher Lower Feed Guide Unit > Preparation 4-27 Removing the Finisher Lower Feed Guide Unit 4) Remove the Delivery Guide [1]. • 4 Screws [2] F-4-66 ■ Preparation 1) Remove the Finisher Unit from the connected equipment(Refer to page 4-9). 2) Remove the Staple Cartridge(Refer to page 4-22).
  • Page 65 Parts Replacement and Cleaning Procedure > Major Units > Removing the Finisher Lower Feed Guide Unit > Procedure 4-28 ■ Procedure 1) Remove the following parts from the Main Paddle Shaft [1]. • 2 E-rings [2] • 1 Gear [3] CAUTION: •...
  • Page 66 Parts Replacement and Cleaning Procedure > Major Units > Removing the Finisher Lower Feed Guide Unit > Procedure 4-29 3) Move the bushing [1] and remove the Main Paddle Shaft [2]. 5) Loosen the 2 screws [2] of the Delivery Motor Unit [1]. 6) Remove the belt [3], the connector [4] and the 2 Wire Saddles [5].
  • Page 67 Parts Replacement and Cleaning Procedure > Major Units > Removing the Finisher Lower Feed Guide Unit > Procedure 4-30 7) Remove the Finisher Lower Feed Guide Unit [1]. • 2 Screws (RS) [2] • 3 Screws (Tapping) [3] CAUTION: Be careful not to damage the 5 sheets [4] of the Finisher Lower Feed Guide Unit when disassembling/assembling.
  • Page 68 Parts Replacement and Cleaning Procedure > Major Units > Removing the Finisher Lower Feed Guide Unit > Procedure 4-31 2) Hook the gear [2] on the grooves [E] of the Rear Plate. NOTE: How to install the Finisher Lower Feed Guide Unit 1) While tilting the Finisher Lower Feed Guide Unit to make the edge [A] of the unit parallel to the edge [B] of the hole of the Front Plate, align the edge [C] of the Finisher Lower Feed Guide Unit with the [D] part of the Front Plate.

  • Page 69: Removing The Sub Paddle

    Parts Replacement and Cleaning Procedure > Major Units > Removing the Sub Paddle > Procedure 4-32 Removing the Sub Paddle 1) Remove the Finisher Lower Feed Guide [2] from the Finisher Lower Feed Guide Unit [1]. • 3 Screws [3] F-4-79 ■...
  • Page 70 Parts Replacement and Cleaning Procedure > Major Units > Removing the Sub Paddle > Procedure 4-33 3) Remove the Sub Paddle (Rear) [1]. 4) Remove the Sub Paddle (Front) [1]. • 3 E-rings [2] • 2 E-rings [2] • 2 Bushings [3] •...

  • Page 71: Removing The Process Tray Upper Unit (Front/Rear)

    Parts Replacement and Cleaning Procedure > Major Units > Removing the Process Tray Upper Unit (Front/Rear) > Procedure 4-34 Removing the Process Tray Upper Unit (Front/Rear) 1) Remove the Process Tray Upper Unit (Front) [1]. • 2 Connectors [2] • 1 Edge Saddle [3] •...

  • Page 72: How To Assemble The Process Tray Upper Unit (Front/Rear) And The Finisher Lower Feed Guide Unit

    Parts Replacement and Cleaning Procedure > Major Units > How to assemble the Process Tray Upper Unit (Front/Rear) and the Finisher Lower Feed Guide Unit 4-35 How to assemble the Process Tray Upper Unit (Front/ Rear) and the Finisher Lower Feed Guide Unit Installation position adjustment needs to be performed when any of the following units is disassembled: the Process Tray Upper Unit (Front) [1], Process Tray Upper Unit (Rear) [2], or the Finisher Lower Feed Guide Unit [3].
  • Page 73 Parts Replacement and Cleaning Procedure > Major Units > How to assemble the Process Tray Upper Unit (Front/Rear) and the Finisher Lower Feed Guide Unit > Procedure (How to install the Process Tray Upper Unit (Front) 4-36 ■ Procedure (How to install the Process Tray Upper Unit (Front) and the Finisher Lower Feed Guide Unit) ●...
  • Page 74 Parts Replacement and Cleaning Procedure > Major Units > How to assemble the Process Tray Upper Unit (Front/Rear) and the Finisher Lower Feed Guide Unit > Procedure (How to install the Process Tray Upper Unit (Front) 4-37 ● [B] Adjusting the Position of the Sub Paddle (Front) and the Finisher Lower Feed Guide Unit 6) While holding the [A] part of the Finisher Lower Feed Guide Unit [1], tighten the 2 screws [2].
  • Page 75 Parts Replacement and Cleaning Procedure > Major Units > How to assemble the Process Tray Upper Unit (Front/Rear) and the Finisher Lower Feed Guide Unit > Procedure (How to install the Process Tray Upper Unit (Rear) 4-38 ■ Procedure (How to install the Process Tray Upper Unit (Rear) 2) Tighten the screw [2] while lifting the Process Tray Upper Unit (Rear) [1].
  • Page 76 Parts Replacement and Cleaning Procedure > Major Units > How to assemble the Process Tray Upper Unit (Front/Rear) and the Finisher Lower Feed Guide Unit > Procedure (How to install the Process Tray Upper Unit (Rear) 4-39 5) Push the Guide Plate [1] of the Process Tray Upper Unit (Rear) with your fingers and check ●...

  • Page 77: Removing The Process Tray Lower Unit

    Parts Replacement and Cleaning Procedure > Major Units > Removing the Process Tray Lower Unit > Procedure 4-40 Removing the Process Tray Lower Unit ■ Procedure 1) Remove the Process Tray Lower Unit [1]. • 4 Connectors [2] • 2 Wire Saddles [3] •...

  • Page 78: Separating The Buffer Upper Feed Guide Unit From The Buffer Lower Feed Guide Unit

    Parts Replacement and Cleaning Procedure > Major Units > Separating the Buffer Upper Feed Guide Unit from the Buffer Lower Feed Guide Unit > Procedure 4-41 Separating the Buffer Upper Feed Guide Unit from the 1) Release the Release Handle [1] and open the Buffer Upper Feed Guide Unit [2]. Buffer Lower Feed Guide Unit F-4-104 ■...

  • Page 79: Motors

    Parts Replacement and Cleaning Procedure > Motors > Layout Drawing 4-42 Motors Layout Drawing F-4-109 Parts Name Main Unit Reference Delivery Motor Product Configuration (Refer to page 4-45) Paddle Motor Product Configuration (Refer to page 4-44) Stack Tray Shift Motor Product Configuration (Refer to page 4-49) T-4-15...

  • Page 80: Removing The Feed Motor (M1)

    Parts Replacement and Cleaning Procedure > Motors > Removing the Feed Motor (M1) > Procedure 4-43 Removing the Feed Motor (M1) 3) Remove the Rear Plate Unit [1] of the Buffer Path Unit. • 3 Bosses [2] • 1 Bushing [3] •...

  • Page 81: Remove The Paddle Motor (M3)

    Parts Replacement and Cleaning Procedure > Motors > Remove the Paddle Motor (M3) > Procedure 4-44 Remove the Paddle Motor (M3) NOTE: How to install the Feed Motor Unit Hook the belt [3] on the gear [4] of the Feed Motor Unit [1] and apply tension to the belt under the motor's own weight.

  • Page 82: Removing The Delivery Motor (M2)

    Parts Replacement and Cleaning Procedure > Motors > Removing the Delivery Motor (M2) > Procedure 4-45 Removing the Delivery Motor (M2) NOTE: How to install the Paddle Motor Be sure to place the sheet [5] of the Paddle Motor between the gear [6] and the sensor [7] when assembling.

  • Page 83: Removing The Front Alignment Motor (M4)

    Parts Replacement and Cleaning Procedure > Motors > Removing the Front Alignment Motor (M4) > Preparation 4-46 Removing the Front Alignment Motor (M4) NOTE: How to install the Delivery Motor Be sure to hook the belt [3] on the gear [5] of the Delivery Motor [1] and tighten the screws [2] at the position where tension is applied to the belt under the motor's own weight when assembling.

  • Page 84: Removing The Rear Alignment Motor (M5)

    Parts Replacement and Cleaning Procedure > Motors > Removing the Rear Alignment Motor (M5) > Preparation 4-47 Removing the Rear Alignment Motor (M5) ■ Procedure 1) Remove the Front Alignment Motor Unit [1]. • 1 Connector [2] • 2 Wire Saddle [3] •...

  • Page 85: Removing The Tray Auxiliary Guide Motor (M6)

    Parts Replacement and Cleaning Procedure > Motors > Removing the Tray Auxiliary Guide Motor (M6) > Preparation 4-48 Removing the Tray Auxiliary Guide Motor (M6) ■ Procedure 1) Remove the Rear Alignment Motor Unit [1]. • 1 Connector [2] • 2 Screws [3] •...

  • Page 86: Removing The Stack Tray Shift Motor (M8)

    Parts Replacement and Cleaning Procedure > Motors > Removing the Stack Tray Shift Motor (M8) > Procedure 4-49 Removing the Stack Tray Shift Motor (M8) ■ Procedure 1) Remove the Wire Saddle [1], and disconnect the connector [2] and the Relay Connector [3]. F-4-132 ■...
  • Page 87 Parts Replacement and Cleaning Procedure > Motors > Removing the Stack Tray Shift Motor (M8) > Procedure 4-50 2) Remove the E-ring [1], the gear [2] and the Parallel Pin [3], and lower the Stack Tray Unit [4]. 3) Remove the Stack Tray Shift Motor Unit [1] •...
  • Page 88 Parts Replacement and Cleaning Procedure > Motors > Removing the Stack Tray Shift Motor (M8) > Procedure 4-51 4) Remove the Stack Tray Shift Motor [2] from the Stack Tray Shift Motor Unit [1]. • 2 Screws [3] • 1 Belt [4] F-4-138 4-51 Parts Replacement and Cleaning Procedure >...

  • Page 89: Switches

    Parts Replacement and Cleaning Procedure > Switches > Layout Drawing 4-52 Switches Parts Name Main Unit Reference Staple HP Sensor Staple Unit Staple Edging Sensor Staple Unit Layout Drawing Staple Sensor Staple Unit Staple Paper Detection Sensor Upper Processing Tray Unit (Front) Buffer Sensor Buffer Lower Feed Guide Unit Buffer Path Cover Open/Close...

  • Page 90: Removing The Front Door Switch (S15)

    Parts Replacement and Cleaning Procedure > Switches > Removing the Front Door Switch (S15) > Procedure 4-53 Removing the Front Door Switch (S15) 2) Remove the Front Door Switch [2] from the Front Door Switch Unit [1]. • 1 Screw [3] •...

  • Page 91: Removing The Stack Tray Lower Limit Sensor (S10)

    Parts Replacement and Cleaning Procedure > Switches > Removing the Stack Tray Lower Limit Sensor (S10) > Procedure 4-54 Removing the Stack Tray Lower Limit Sensor (S10) NOTE: How to install the Stack Tray Lower Limit Sensor Be sure to fit the boss [4] of the Support Plate into the hole [A] of the Stack Tray Lower Limit Sensor when installing the switch.

  • Page 92: Pcbs

    Parts Replacement and Cleaning Procedure > PCBs > Removing the Finisher Controller PCB > Procedure 4-55 PCBs Removing the Finisher Controller PCB Layout Drawing F-4-149 ■ Preparation 1) Remove the Finisher Unit from the connected equipment(Refer to page 4-9). 2) Remove the Staple Cartridge(Refer to page 4-22). 3) Remove the Front Cover(Refer to page 4-15).
  • Page 93 Parts Replacement and Cleaning Procedure > PCBs > Removing the Finisher Controller PCB > Procedure 4-56 2) Remove the Finisher Controller PCB [1]. • 1 Connector [2] • 2 Wire Saddles [3] • 2 Screws [4] • 2 Bosses [5] F-4-151 4-56 Parts Replacement and Cleaning Procedure >...

  • Page 94: Adjustment

    Adjustment ■ Adjustment Item ■ Dip Switch Function Adjustment...

  • Page 95: Overview

    Adjustment > Adjustment Item > Overview Adjustment Item Overview This finisher has no adjustment items. Sensor detection check and motor operation check can be performed using the DIP switch (SW1), push switch (SW2), and LED (LD1) on the finisher controller PCB. F-5-1 Adjustment >...

  • Page 96: Dip Switch Function

    Adjustment > Dip Switch Function > Sensor Detection Check Mode > Entering the Sensor Detection Check Mode Dip Switch Function F-5-2 DIP Switch (SW1) Push Switch (SW2) Sensor Detection Check Mode ■ Entering the Sensor Detection Check Mode (1) With the host machine turned off, set the DIP switch (SW1) as shown below. While pressing down the push switch (SW2), turn on the host machine. 2 3 4 F-5-3 Adjustment >...
  • Page 97 Adjustment > Dip Switch Function > Sensor Detection Check Mode > List of Sensor Detection Check States ■ List of Sensor Detection Check States By setting the DIP switch (SW1) according to the following table after entering the sensor detection check mode, you can check the sensor/switch detection state according to the illumination state of the LED (LD1).

  • Page 98: Motor Operation Check Mode

    Adjustment > Dip Switch Function > Motor Operation Check Mode > List of Motor Operation Check States Motor Operation Check Mode ■ Entering the Motor Operation Check Mode (1) With the host machine turned off, set the DIP switch (SW2) as shown below. While pressing down the push switch (SW2), turn on the host machine. 2 3 4 F-5-4 ■...

  • Page 99: Installation

    Installation ■ How to Check this Installation Procedure ■ Check Items when Turning OFF the Main Power ■ Points to Note When Relocating the Host machine ■ Product Name ■ Points to Note at Installation ■ Unpacking ■ Installation Outline Drawing ■...

  • Page 100: Symbols In The Illustration

    • Possibility of damaging customer's floor (carpeting, etc.) Screw • Possibility of overturning Refer to the following Staple Finisher-S1 Service Manual Chapter 4 "Parts Replacement and Cleaning Procedure" > "Removing the Equipment" > "Removing the Finisher Unit Unused Parts Tighten...

  • Page 101: Points To Note At Installation

    Installation > Unpacking Points to Note at Installation 2) Hold positions as shown in the figure and take out this equipment. • When installing the IC Card Reader Box, be sure to install it before installing the Connector CAUTION: Cover. Do not hold the Stack Tray Support Plate and Delivery Flapper.

  • Page 102: Installation Outline Drawing

    Installation > Installation Outline Drawing 3) Take out contents box. 5) Remove all tapes affixed to the Buffer Path Unit. F-6-6 4) Take out this equipment from the plastic material and remove all tapes. F-6-8 Installation Outline Drawing <Without Cassette Feeding Unit> <With Cassette Feeding Unit>...

  • Page 103: Checking The Contents

    Installation > Installation Procedure > Without Cassette Feeding Unit Checking the Contents Installation Procedure Without Cassette Feeding Unit [1] Height Adjustment Plate [2] Reinforcing Plate Cover [3] Reinforcing Plate X 2 1) Remove the Cassette. [4] Harness Cover X 1 [6] Buffer Path Unit X 1 [5] Finisher X 1 F-6-12...
  • Page 104 Installation > Installation Procedure > Without Cassette Feeding Unit 3) Return the cassette. 5) Remove the 5 Face Covers of the Left side using, for example, a flat-blade screwdriver. • 5 Claws CAUTION: When removing the cover, do not insert a screwdriver in the oval hole. F-6-14 4) Rotate left side of this host machine to face the worker.
  • Page 105 Installation > Installation Procedure > Without Cassette Feeding Unit 6) O pen the Reader, and remove the Reverse Guide. (The removed Reverse Guide will not 7) Remove the release paper of Cushion Sheet. be used.) 8) Affix the Cushion Sheet, aligning it with the mark on the bottom of the Reader. CAUTION: Be sure to remove the Reverse Guide which may cause a jam.
  • Page 106 Installation > Installation Procedure > Without Cassette Feeding Unit 9) Install the Buffer Path Unit while aligning protrusion on it with the groove on the host Insert the Positioning Pins into the holes on the host machine to Install the Finisher machine.
  • Page 107 Installation > Installation Procedure > Without Cassette Feeding Unit NOTE: Install the Stack Tray. • When installing the IC Card Reader Box, be sure to install it before installing the Harness • 2 Hooks Cover. • Refer to the chapter on "Installation" in the Service Manual for installation of the IC Card Reader Box.

  • Page 108: With Cassette Feeding Unit

    Installation > Installation Procedure > With Cassette Feeding Unit 6-10 Install the Reinforcing Plate Cover. 2) Install the Height Adjustment Plate. • 2 Screws (W Sems ; M3x8) NOTE: Be sure to make the Height Adjustment Plate in close contact with the top of the Cassette Feeding Unit.
  • Page 109 Installation > Installation Procedure > With Cassette Feeding Unit 6-11 4) Remove the 3 Face Covers of the Left side using, for example, a flat-blade screwdriver. 5) Install the 2 Reinforcing Plates to the Reinforcing Plate Cover. • 3 Claws CAUTION: When removing the cover, do not insert a screwdriver in the oval hole.
  • Page 110 Installation > Installation Procedure > With Cassette Feeding Unit 6-12 7) Open the Reader, and remove the Reverse Guide. (The removed Reverse Guide will not 8) Remove the release paper of Cushion Sheet. be used.) 9) Affix the Cushion Sheet, aligning it with the mark on the bottom of the Reader. CAUTION: Be sure to remove the Reverse Guide which may cause a jam.
  • Page 111 Installation > Installation Procedure > With Cassette Feeding Unit 6-13 Install the Buffer Path Unit while aligning protrusion on it with the groove on the host Insert the Positioning Pins into the holes on the host machine to install the Finisher machine.
  • Page 112 Installation > Installation Procedure > With Cassette Feeding Unit 6-14 NOTE: Install the Stack Tray. Harness • When installing the IC Card Reader Box, be sure to install it before installing the • 2 Hooks Cover. • Refer to the chapter on "Installation" in the Service Manual for installation of the IC Card NOTE: Reader Box.

  • Page 113: Appendix

    Appendix ■ Service Tools ■ General Circuit Diagram...

  • Page 114: Special Tools

    Appendix > Service Tools > Solvents and Oils Service Tools Special Tools In addition to the standard tools set, the following special tools are required when servicing the machine: Tool name Tool No. Ctgr Appearance Remarks Digital multimeter FY9-2002 Used as a probe extension when making electrical checks. Tester extension pin FY9-3038 Tester extension pin...

  • Page 115: General Circuit Diagram

    General Circuit Diagram General Circuit Diagram PCB1 Finisher Controller PCB PRINTER ENGINE_ENABLE ENGINE_ENABLE Stack Tray FIN_TXD→(FIN) FIN_TXD→(FIN) VCC-R Feed Path Sensor VCC-R Paper Height Sensor FIN_RXD→(FIN) FIN_RXD→(FIN) FIN_ENABLE FIN_ENABLE FIN_RESET FIN_RESET FIN_DOWNLOAD FIN_DOWNLOAD Tray Auxiliary Guide FIN_DETECT FIN_DETECT VCC-R HP Sensor Rear Alignment Plate Front Alignment Plate VCC-R...

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