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HCD-H331/H331D
SERVICE MANUAL
HCD-H331/H331D is the tuner, deck,
r
CD and amplifier section in MHC-331,
MHC-D2, MHC-G33.
Dolby noise reduction manufactured under license from
Dolby Laboratories Licensing Corporation.
"DOLBY" and the double-D symbol a are trademarks of
Dolby Laboratories Licensing Corporation.
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION :
with 6 ohm loads, both channels driven,
from 40-20kHz ; rated 100 watts per
channel minimum RMS power, with no
more then 0.9 % total harmonic distortion
from 250 milliwatts to rated output.
CD player section
System
Compact disc and digital audio
system
Laser
Semiconductor laser
Laser output Max 44.6µW*
*This output is the value measured at
a distance of 200 mm from the ob-
jective lens surface on the Optical
Pick-up Block with 7 mm aperture.
Wavelength
780–790 nm
Frequency response
2Hz – 20kHz (± 0.5 dB)
Signal-to-noise ratio
More than 90 dB
Dynamic range
More than 90 dB
Tuner section
FM stereo, FM/AM superheterodyne tuner
MICROFILM
Photo : HCD-H331
Model Name Using Similar Mechanism
CD
CD Mechanism Type
Section
Base Unit Name
Model Name Using Similar Mechanism
Tape deck
Section
Tape Transport Mechanism Type
SPECIFICATIONS
FM tuner section
Tuning range US, Canadian model :
87.5 - 108MHz (100kHz step)
EXCEPT US, Canadian model :
87.5 - 108MHz (50kHz step)
Antenna
FM lead antenna
Antenna terminals
75 ohm unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
US, Canadian model :
531-1,710kHz (with the tuning
interval set at 9 kHz)
530-1,710kHz (with the tuning
interval set at 10 kHz)
E, Argentine, Australian, Mexican
model :
531-1,602kHz (with the tuning
interval set at 9 kHz)
530-1,710kHz (with the tuning
interval set at 10 kHz)
Antenna
AM loop antenna
External antenna terminals
MINI Hi-Fi COMPONENT SYSTEM
US Model
HCD-H331/H331D
Canadian Model
E Model
Australian Model
HCD-H881/H881D
CDM38-5BD19
BU-5BD19
NEW
TCM-YSW47C24
Intermediate frequency
450kHz
Amplifier section
US, Canadian model :
FTC 100W+100W (8ohm, 40-20kHz, 0.9% THD)
Continuous RMS power output
120W + 120W (8 ohm, 1kHz, 5% THD)
EXCEPT US, Canadian model :
Peak music power output
400W
Continuous RMS power output
20W + 20W (6 ohm, 1kHz, 10% THD)
Inputs
VIDEO IN (phono jacks) :
voltage 450 mV
impedance 47 kilohm
Outputs
PHONES (stereo phono jack) :
accepts headphones of 8 ohm or more
SPEAKER :
accepts impedance of 6 to 16 ohm
SUPER WOOFER :
voltage 1V, impedance 1 kilohms
(HCD-H331 only)
–Continued on page 2–
HCD-H331

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Summary of Contents for Sony HCD-H331

  • Page 1 SERVICE MANUAL US Model HCD-H331/H331D Canadian Model E Model Australian Model HCD-H331 HCD-H331/H331D is the tuner, deck, CD and amplifier section in MHC-331, MHC-D2, MHC-G33. Photo : HCD-H331 Model Name Using Similar Mechanism HCD-H881/H881D Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation.
  • Page 2: Table Of Contents

    AM loop antenna (1) Mechanism Deck Block Removal ........8 Remote RM-SC100P (1) (HCD-H331 : US, Canadian model) Remote RM-SD25 (1) (EXCEPT HCD-H331 : US, Canadian model) 4. MECHANICAL ADJUSTMENTS ........9 Sony SUM-3 (NS) batteries (2) FM lead antenna (1) 5.
  • Page 3 LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
  • Page 4 SAFETY CHECK-OUT After correcting the original service problem, perform the following 3. Measuring the voltage drop across a resistor by means of a VOM safety check before releasing the set to the customer : or battery-operated AC voltmeter. The “limit” indication is 0.75V, Check the antenna terminals, metal trim, "metallized"...
  • Page 5: Servicing Notes

    SECTION 1 SERVICING NOTES NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK CHUCK PLATE JIG ON REPAIRING OR BASE UNIT On repairing CD section, playing a disc without the CD lid, use Chuck The laser diode in the optical pick-up block may suffer electrostatic Plate Jig.
  • Page 6: General

    SECTION 2 GENERAL This section is extracted from instruction manual. (HCD-H331) – 6 –...
  • Page 7: Disassembly

    SECTION 3 DISASSEMBLY Note : Follow the disassembly procedure in the numerical order given. 3-1. FRONT PANEL REMOVAL 3-2. CD BLOCK REMOVAL CD block (CDM38-5BD19) 1 Screw +BVTT 3X8 (S) 1 Screw +BVTT 3X8 (S) 2 Loading panel – 7 –...
  • Page 8: Lid (A)/(B) Assy, Cassette, Mechanism Deck Block Removal

    3-3. LID (A)/(B) ASSY, CASSETTE, MECHANISM DECK BLOCK REMOVAL Mechanism deck block (TCM-YSW47C24) 3 Screw +BVTP 2.6X8 Front panel section Button (EJECT) Button (EJECT) Lid (A) assy, Cassette Lid (B) assy, Cassette – 8 –...
  • Page 9: Mechanical Adjustments

    SECTION 4 SECTION 5 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS DECK SECTION PRECAUTION 1. The adjustment should be performed in the publication. 1. Clean the following parts with a denatured-alcohol-moistened (Be sure to make playback adjustment at first.) swab : 2. The adjustment and measurement should be performed for both record/playback head pinch rollers L-CH and R-CH.
  • Page 10 Tape Speed Adjustment DECK A DECK B 2. Turn the adjustment screw for the maximum output levels. If these Procedure : levels do not match, turn the adjustment screw until both of out- Mode : Playback put levels match together within 1dB. test tape WS-48B frequency counter...
  • Page 11 Record Bias Adjustment DECK B Adjustment Level : Procedure : OUTPUT level : –23.3dB to –24.3dB (47.3 to 53.1mV) 1. Mode : record Adjustment Location : MAIN board. AF OSC 1) 315 Hz blank tape 51.2mV (–23.6dB) Adjustment Location : 2) 10kHz CS-123 47k Ω...
  • Page 12 5. Check the oscilloscope waveform (S-curve) is symmetrical CD SECTION between A and B. And confirm peak to peak level within Note : 2.4 ± 0.7Vp-p. 1. CD Block basically constructed to operate without adjustment. Therefore, check each item in order given. S-curve waveform 2.
  • Page 13 E-F Balance Check oscilloscope (DC range) BD board TP (TEO) TP (VC) – Procedure : 1. Ground main board IC701 (pin #ª) with the lead wire. 2. Connect oscilloscope to test point TP (VC) and TP (TEO) on BD board. 3.
  • Page 14: Explanation Of Ic Terminals

    SECTION 6 EXPLANATION OF IC TERMINALS IC501 ASD042 (SYSTEM CONTROL /FL DRIVE) Pin No. Pin name Description GR1-7 FL grid signal output. – 9, 10 LED9, 10 LED drive signal open. KEY SELECT Not used. (Open) VOL IN B Volume encoder signal input. REQ.
  • Page 15 IC701 TMP87CS64YF-6397 (FORMER TYPE) (MASTER CONTROL) IC701 TMP87CS64YF-6417 (NEW TYPE) (MASTER CONTROL) Pin No. Pin name Description – Ground. X OUT Oscillator connection terminal (10MHz). X IN Oscillator connection terminal (10MHz). –––––––––––––– RESET Reset signal input terminal. L : RESET X OUT Oscillator connection terminal (32KHz).
  • Page 16 Pin No. Pin name Description X-LAT Serial data latch output to the DSP (IC103). TEST Terminal for test mode. VAREF – Reference Voltage for A/D converter. (+5V) – Ground for analog (Ground). – Ground . – Power supply. (+5V) SPEC Terminal for mechanism selection.
  • Page 17 Pin No. Pin name Description –––––––––––––––––––– TRG LOW Trigger motor HIGH/LOW control output. Not used (Open). –––––––––––––––––––––––– CAP • M ON Capstan motor ON/OFF control output. Not used (Ground). ––––––––––––––––– STEREO FM/AM Stereo identification. L : Stereo ––––––––––––––– TUNED FM/AM Tuning identification. L : Tuning ST-CE Chip enable output to Tuner.
  • Page 18 – 18 –...
  • Page 26: Exploded Views

    SECTION 8 EXPLODED VIEWS NOTE : The components identified by mark The mechanical parts with no reference num- -XX, -X mean standardized parts, so they may ! or dotted line with mark ! are criti- ber in the exploded views are not supplied. have some difference from the original one.
  • Page 27: Front Panel Section

    X-4946-731-1 LID (B) ASSY, CASSETTE 4-951-620-41 SCREW (2.6), +BVTP X-4946-730-1 LID (A) ASSY, CASSETTE X-4946-698-1 BUTTON (CD-PLAY) ASSY 4-978-716-01 WINDOW, FL X-4946-706-1 BUTTON (T/B) ASSY 4-962-708-11 EMBLEM (4-A), SONY 4-978-726-21 BUTTON, TUNER/BAND * 55 1-659-147-11 H.P BOARD 4-978-737-01 INDICATOR, EFFECT X-4946-715-1 PANEL ASSY, FRONT...
  • Page 28 8-3. TC MECHANISM SECTION 1 (TCM-YSW47C24) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– ––––––– ––––––– –––––––––– –––––– 3-931-802-01 BUTTON, LEVER 3-931-805-01 SPRING 3-918-734-01 BELT * 114 3-369-927-01 ARM, CONNECT * 103 3-931-794-01 BUTTON, SHAFT 3-369-928-01...
  • Page 29 8-4. TC MECHANISM SECTION 2 (TCM-YSW47C24) DECK B DECK A DECK B DECK B HRPE1 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– ––––––– ––––––– –––––––––– –––––– 1-500-322-11 HEAD, WIRE (E) (DECK B) 3-362-958-01 SCREW (DECK B) 3-931-789-01...
  • Page 30 8-5. TC MECHANISM SECTION 3 (TCM-YSW47C24) S3 (DECK A) S6 (DECK B) DECK B (DECK B) DECK A DECK B S2 (DECK A) S5 (DECK B) S1 (DECK A) S4 (DECK B) Ref. No. Part No. Description Remark Ref. No. Part No.
  • Page 31: Disc Table Assy Section (Cdm38-5Bd19)

    8-6. DISC TABLE ASSY SECTION (CDM38-5BD19) CDM38-5BD19 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– ––––––– ––––––– –––––––––– –––––– 4-917-583-21 BRACKET, YOKE 4-977-944-01 TRAY (SEIDE) 4-977-945-01 TRAY (TURN) * 258 1-658-576-11 SENSOR BOARD X-4946-665-2 SHAFT ASSY, WORM 4-977-941-01 BEARING (WORM)
  • Page 32: Cdm Chassis Section (Cdm38-5Bd19)

    8-7. CDM CHASSIS SECTION (CDM38-5BD19) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– ––––––– ––––––– –––––––––– –––––– 4-917-583-21 BRACKET, YOKE * 310 X-4946-668-1 CHASSIS (CDM) ASSY 4-977-954-01 PULLEY (SL) 4-933-134-01 SCREW (+PTPWH M2.6X6) 4-977-953-01 GEAR (SL-A) * 312...
  • Page 33: Base Unit Section-2 (Bu-5Bd19)

    8-8. BASE UNIT SECTION (BU-5BD19) The components identified by mark Les composants identifiés par une ! or dotted line with mark ! are criti- marque ! sont critiques pour la cal for safety. sécurité. Replace only with part number speci- Ne les remplacer que par une pièce fied.
  • Page 34: Electrical Parts List

    SECTION 9 ELECTRICAL PARTS LIST NOTE : SEMICONDUCTORS Due to standardization, replacements in the In each case, u : µ , for example : The components identified by mark parts list may be different from the parts speci- uA..: µ A.., uPA..: µ PA..! or dotted line with mark ! are criti- fied in the diagrams or the components used on uPB..
  • Page 35 CD PANEL CONNECTOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– ––––––– ––––––– –––––––––– –––––– R116 1-216-061-00 METAL CHIP 3.3K 1/10W < VIBRATOR > R117 1-216-069-00 METAL CHIP 6.8K 1/10W R118 1-216-049-91 METAL GLAZE 1/10W X101...
  • Page 36 CONNECTOR MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– ––––––– ––––––– –––––––––– –––––– < TRANSISTOR > C324 1-136-165-00 FILM 0.1uF C326 1-124-903-11 ELECT 20% 50V Q701 8-729-900-80 TRANSISTOR DTC114ES C327 1-124-902-00 ELECT 0.47uF 20% 50V...
  • Page 37 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– ––––––– ––––––– –––––––––– –––––– C432 1-101-890-00 CERAMIC 75PF C961 1-126-964-11 ELECT 10uF 20% 50V C433 1-162-288-31 CERAMIC 330PF 10% 50V C962 1-136-165-00 FILM 0.1uF C434 1-102-973-00...
  • Page 38 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– ––––––– ––––––– –––––––––– –––––– * CN250 1-568-832-11 SOCKET, CONNECTOR 13P D1037 8-719-200-82 DIODE 11ES2 CN301 1-564-506-11 PLUG, CONNECTOR 3P D1038 8-719-200-82 DIODE 11ES2 * CN302 1-564-509-11 PLUG, CONNECTOR 6P...
  • Page 39 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– ––––––– ––––––– –––––––––– –––––– IC1202 8-759-111-68 IC UPC1237HA R301 1-247-889-00 CARBON 270K 1/4W R302 1-249-404-00 CARBON 1/4W < JACK > R303 1-247-882-11 CARBON 130K 1/4W R304...
  • Page 40 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– ––––––– ––––––– –––––––––– –––––– R450 1-249-429-11 CARBON 1/4W R740 1-249-423-11 CARBON 3.3K 1/4W R451 1-249-429-11 CARBON 1/4W (AUS) (FORMER TYPE) R740 1-249-425-11 CARBON 4.7K 1/4W R452...
  • Page 41 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– ––––––– ––––––– –––––––––– –––––– R922 1-249-429-11 CARBON 1/4W R1237 1-249-429-11 CARBON 1/4W R923 1-247-903-00 CARBON 1/4W R1240 1-249-438-11 CARBON 1/4W R938 1-247-807-31 CARBON 1/4W R940 1-249-429-11...
  • Page 42 PANEL MOTOR (SLIDE) MOTOR (TURN) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– ––––––– ––––––– –––––––––– –––––– 1-658-578-11 MOTOR (SLIDE) BOARD < CAPACITOR > ******************** C501 1-162-282-31 CERAMIC 100PF 10% 50V < CAPACITOR > C502 1-162-282-31 CERAMIC...
  • Page 43 PANEL Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– ––––––– ––––––– –––––––––– –––––– Q502 8-729-119-76 TRANSISTOR 2SA1175-HFE R547 1-249-421-11 CARBON 2.2K 1/4W Q503 8-729-119-76 TRANSISTOR 2SA1175-HFE R548 1-249-407-11 CARBON 1/4W Q504 8-729-119-76 TRANSISTOR 2SA1175-HFE R549...
  • Page 44 PANEL TRANSFORMER SENSOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– ––––––– ––––––– –––––––––– –––––– S522 1-762-196-21 SWITCH, TACT (DOLBY NR) ! R1601 1-217-637-00 FUSIBLE 1/4W F S524 1-762-196-21 SWITCH, TACT (MENU 1) <...
  • Page 45 Ref. No. Part No. Description Remark ––––––– ––––––– –––––––––– ––––––– S101 1-572-085-11 SWITCH, LEAF (LIMIT SW) S851 1-473-335-11 ENCODER, ROTARY ! T1001 1-429-309-11 TRANSFORMER, POWER (US,Canadian) ! T1001 1-429-342-11 TRANSFORMER, POWER (E,AUS,MX,AR) ************************************************************ ACCESSORIES & PACKING MATERIALS ******************************** 4-981-029-01 CUSHION (FRONT) 4-981-030-01 CUSHION (REAR) ************************************************************...
  • Page 46 HCD-H331/H331D English 96C027040-1 Sony Corporation Printed in Singapore Consumer A&V Products Company © 1996.3 9-960-572-11 Home A&V Products Div. Published by Home A&V Products Div. Quality Engineering Dept. – 68 –...

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