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Harman Kardon HK BDS 2 Service Manual
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Harman Kardon HK BDS 2 Service Manual

2 x 65w and 5 x 65w multi-voltage blu-ray home cinema receivers
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Download this manual See also: Service Manual, Owner's Manual
harman/kardon
harman/kardon
HK BDS 2 / BDS 5
2 x 65W and 5 X 65w multi-voltage Blu-ray home cinema
receivers
OWNER'S MANUAL INTRODUCTION
BDS SYSTEM ACCESSORIES
FRONT AND REAR PANELS
REMOTE CONTROL FUNCTIONS
TROUBLESHOOTING GUIDE
BASIC SPECIFICATIONS
SOFTWARE UPGRADE PROCESS
FFFF
IMPORTANT INFORMATION ABOUT PAIRING NEW LOADER
ADDEDFSF
WITH MAIN BOARD ON PAGE 64-65.
Released EU2010
CONTENTS
2
3
4
6
8
9
10
Harman
8500 Balboa Boulevard
Northridge, California 91329

Service Manual

TROUBLESHOOTING CHARTS
EXPLODED VIEW AND PARTS
BDS 2 PARTS LIST
BDS 5 PARTS LIST
PCB DRAWINGS
WIRING DIAGRAM
SCHEMATIC DIAGRAMS
Consumer Group, Inc.
BDS 2 / BDS 5 Service Manual
11
22
23
24
25
33
34-63
Rev 4, 03/2012
Page 1 of 63

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Summary of Contents for Harman Kardon HK BDS 2

  • Page 1: Service Manual

    BDS 2 / BDS 5 Service Manual harman/kardon Service Manual HK BDS 2 / BDS 5 2 x 65W and 5 X 65w multi-voltage Blu-ray home cinema receivers CONTENTS OWNER’S MANUAL INTRODUCTION TROUBLESHOOTING CHARTS BDS SYSTEM ACCESSORIES EXPLODED VIEW AND PARTS...
  • Page 2 BDS 2 / BDS 5 Service Manual Verify Line Voltage Before Using, Unpacking, Installation Location, Cleaning, Moving the Receiver and Introduction Introduction • Do not place the unit directly on a carpeted surface. • avoid installation in extremely hot or cold locations or in an area that is exposed to direct sunlight or heating equipment.

  • Page 3: System Components

    BDS 2 / BDS 5 Service Manual System Components and Supplied Accessories System Components BDS 700, BDS 300 Systems your BDs system includes the following components: system HDMi cable satellite speaker wall- remote mount brackets and BDS 800 System...
  • Page 4 BDS 2 / BDS 5 Service Manual Receiver Front-Panel Controls Receiver Front-Panel Controls Disc slot information Display eject Button standby Button (on top panel) (on top panel) Headphone Jack UsB port Volume control Disc Slot: insert a compatible disc into the slot. the BDs receiver’s disc player will into this jack.
  • Page 5 BDS 2 / BDS 5 Service Manual Receiver Rear-Panel Connections Receiver Rear-Panel Connections Main power switch speaker connectors (BDs 5 shown) BD-Live connector HDMi output fM antenna connector ac power connector cooling fan air exhaust optical analog the Bridge iiip...
  • Page 6 BDS 2 / BDS 5 Service Manual Remote Control Functions Remote Control Functions Eject Button: press this button to eject a disc from the BDs receiver’s built-in disc player. Before pressing this button, make sure no objects are blocking the disc slot opening.
  • Page 7 BDS 2 / BDS 5 Service Manual Remote Control Functions Surround Button: pressing this button cycles through all of the surround-sound Pause Button: press this button to pause a disc or music file that is playing. pressing modes that are available for the active program. each press of the surround button the button while a Blu-ray Disc recording or DVD is playing will freeze-frame on the will change to the next mode in line.
  • Page 8 BDS 2 / BDS 5 Service Manual Troubleshooting Troubleshooting if your BDs system isn’t performing the way you think it should, check to see if the problem is covered in this section before calling your dealer or contacting a harman kardon representative.
  • Page 9 BDS 2 / BDS 5 Service Manual Specifications Specifications BDS 5 receiver (BDS 800, BDS 700, BDS 600 systems) BDS 2 receiver (BDS 400, BDS 300 systems) Audio Section continuous average power, stereo mode (BDs 5, BDs 2): 65 watts per channel, 20Hz – 20kHz, @ <0.1% tHD, both channels driven into 6 ohms Multichannel power (BDs 5 only): 65 watts per channel, 20Hz –...

  • Page 10: Software Upgrade

    BDS 2 / BDS 5 Service Manual Software upgrade Preparation to upgrade software 1) Power on and press "SETTINGS" button and ‘Left’ button on the remote control to check the SW version info . 2) Select an match upgrade package by the SW version info, for example , BDS2_EU VX.XX.XX, you must select the package HK_BDS2_EU_VX.XX.XX...
  • Page 11 BDS 2 / BDS 5 Service Manual Trouble shooting Chart Power on led doesn't work power on led doesn't work Switch performance check change switch Check the cable XS603 is Reconnect the cable connect well to power board CN501...
  • Page 12 BDS 2 / BDS 5 Service Manual Trouble shooting Chart No display on VFD No display on VFD Check every supply Refer to Power supply board part voltage on AM board is normal Check+5V,+12V,+5VSTB Fix the connection XS603 on front board...
  • Page 13 BDS 2 / BDS 5 Service Manual Trouble shooting Chart Remote control does not work Remote control does not work Check whether the remote Replace the battery for remote controller’s battery controller exhausted or not. Check the 2pin FFC cable...
  • Page 14 BDS 2 / BDS 5 Service Manual Trouble shooting Chart Can’t read disc or can’t eject Can’t read disc or can’t eject Check whether Check the connection 4pin cable from the DVD loader running is BD board normal Check...
  • Page 15 BDS 2 / BDS 5 Service Manual Trouble shooting Chart 5.1/2.1 channel no audio output 5.1/2.1 channel no audio output Check the 10pin/4pin cable is Reconnect well connect well from AM to JC board Check XP701 is short Replace the AM board...
  • Page 16 BDS 2 / BDS 5 Service Manual Trouble shooting Chart BD/DVD/CD no audio output BD/DVD/CD audio output Check HDMI audio is ok Check software setup HDMI audio ooutput is ON or OFF Turn to ON Check the 22pin cable...
  • Page 17 BDS 2 / BDS 5 Service Manual Trouble shooting Chart Tuner FM does not work Tuner FM does not work Check the DVD mode is Replace the AM board OK,audio output is ok Check Tuner module Check AM board tuner voltage supply pin5 supply voltage is circuit.
  • Page 18 BDS 2 / BDS 5 Service Manual Trouble shooting Chart AUX IN does not work AUX in does not work Check the DVD mode is Replace the AM board OK,audio output is ok Check the AM board U18 Check...
  • Page 19 BDS 2 / BDS 5 Service Manual Trouble shooting Chart IPOD IN does not work IPOD in does not work Check the DVD mode is Replace the AM board OK,audio output is ok Check whether bad solder Correct connection...
  • Page 20 BDS 2 / BDS 5 Service Manual 5-10 Trouble shooting Chart COAX/OPTICAL does not work COAX/OPTICAL does not work Check the DVD mode is Replace the AM board OK,audio output is ok Check coax/optical Replace the RCA connector RCA connector is ok...
  • Page 21 BDS 2 / BDS 5 Service Manual 5-11 Trouble shooting Chart Fan does not rotate FAN does not rotate Check the FAN Check the voltage power supply circuit of FAN Replace with new fan Page 21 of 63...
  • Page 22 BDS 2 / BDS 5 Service Manual Exploded view for BDS2&BDS5: ASSY2 ASSY1 This is general mechanical exploded view for BDS2&BDS5. Please refer to the model set for the detailed information. ASSY2 includes components:1,30 ASSY1 includes components :18,19,20,21,22,23,24,25,26,33,34,35,36 Page 22 of 63...

  • Page 23: Safety Precaution

    BDS 2 / BDS 5 Service Manual BDS2 SERVICE PARTS Location No. TCL P/N. Description Q'ty ASSY-MAIN BOARD BDS2 08-00BDSX-MAY ASSY-FRONT CONTROL BOARD 08-00BDSX-FBY ASSY-POWER BOARD 08-BDSXEU-PWY 08-00BDS2-AMY ASSY-AMPLIFIER BOARD 08-00BDS2-JCY ASSY-JC OUTPUT BOARD 08-BD8000-002 HARMAN AUDIO INHALANT LOADER...
  • Page 24 BDS 2 / BDS 5 Service Manual BDS5 SERVICE PARTS Location No. TCL P/N. Description Q'ty ASSY-MAIN BOARD BDS5 08-00BDS5-MAY ASSY-FRONT CONTROL BOARD 08-00BDSX-FBY ASSY-POWER BOARD 08-BDSXEU-PWY 08-00BDS5-AMY ASSY-AMPLIFIER BOARD 08-00BDS5-JCY ASSY-JC OUTPUT BOARD 08-BD8000-002 HARMAN AUDIO INHALANT LOADER...
  • Page 25 BDS 2 / BDS 5 Service Manual 7-19 7-19 Front Control Board Print-layout(top side): Page 25 of 63...
  • Page 26 BDS 2 / BDS 5 Service Manual 7-20 7-20 Front Control Board Print-layout (bottom side): Page 26 of 63...
  • Page 27 BDS 2 / BDS 5 Service Manual 7-21 7-21 Amplifier Board Print-layout (top side): Page 27 of 63...
  • Page 28 BDS 2 / BDS 5 Service Manual 7-22 7-22 Amplifier Board Print-layout (bottom side): Page 28 of 63...
  • Page 29 BDS 2 / BDS 5 Service Manual 7-23 7-23 Power Supply Print-layout (top side): Page 29 of 63...
  • Page 30 BDS 2 / BDS 5 Service Manual 7-24 7-24 Power Supply Print-layout (bottom side): Page 30 of 63...
  • Page 31 BDS 2 / BDS 5 Service Manual 7-25 7-25 Main Board Print-layout (top side): Page 31 of 63...
  • Page 32 BDS 2 / BDS 5 Service Manual 7-26 7-26 Main Board Print-layout (bottom side): Page 32 of 63...

  • Page 33: Wiring Diagram

    BDS 2 / BDS 5 Service Manual WIRING DIAGRAM XP806 XP12 XP11 XP701 10pin/4pin 3.96 18# wire XP702 XP809 XP13 6pin 22# wire AC INPUT CON502 LOADER CN502 CON501 CN503 CN501 4pin ear wire XP808 XS603 XS601 XS605 4pin USB wire...
  • Page 34 BDS 2 / BDS 5 Service Manual Front Control Board Circuit Diagram:VFD SCH VC3.3V R657 R684 TO POWER BOARD XP807 TP61 VR601 TP62 VOL_+ R679 VOL_+ TP63 VOL+ TP64 VOL_- R661 TP66 VOL_- VC3.3V TP65 LED_1 VOL- C626 C627 6PIN/2.0mm...
  • Page 35 BDS 2 / BDS 5 Service Manual Front Control Board Circuit Diagram:VOL R695 FB15 R614 +12V_MIC REFM FB500/0.5A CE602 470uF/16V R606 C611 HP_ROUT CE604 CE603 R615 0.1uF 47uF/16V 47uF/16V C606 1000pF R694 R607 R605 200/NC C605 47pF H P_R...
  • Page 36 BDS 2 / BDS 5 Service Manual Inter.Connet Board Circuit Diagram: CON2 Sled Conn. 4PIN/1.0mm 4PIN/1.0mm COMMON FFC SOCKET COMMON 8PIN/1.0mm FFC SOCKET COMMON 8PIN/1.0mm Page 36 of 63...
  • Page 37 BDS 2 / BDS 5 Service Manual BDS2 JACK Output Board Circuit Diagram:: Linewidth 2mm XP711 F R- L/R SPK JACK P750 3.96 PIN Page 37 of 63...
  • Page 38 BDS 2 / BDS 5 Service Manual BDS5 JACK Output Board Circuit Diagram: Linewidth 2mm XP711 P751 SL/SR/C SPK JACK P750 F R- L/R SPK JACK 3.96 PIN Page 38 of 63...
  • Page 39 BDS 2 / BDS 5 Service Manual Power Supply Board Circuit Diagram: Q501 FQP47P06 +12V C501 D501 CY501 NTC501 1N5407 2200PF/1KV 1000PF/250VAC R506 R507 R501 R502 R503 R504 R505 Q502 ZD509 150K 150K 150K 150K 3CG3906M BD501 L501 D502...
  • Page 40 BDS 2 / BDS 5 Service Manual Main Board Circuit Diagram:POWER power board +5_V USB_OC0 TP10 120R VCC_P VCC_P VCC_USB GND1 1.8V R131 1.1V VCC_USB GND3 2.2uH 0R(NC) V3P3 8PIN/2.5MM 120R VPULLUP FB711 + CE609 0R /NC VCC_P +12V_P...
  • Page 41 BDS 2 / BDS 5 Service Manual Main Board Circuit Diagram:MT530.DDR Part1 1.8V U101 U102 A_DQ13 A_RA0 A_DQ16 A_RA0 A_DQ9 A_RA1 A_DQ22 A_RA1 1.8V C101 C102 C103 C104 C105 C106 C107 A_DQ8 A_RA2 A_DQ21 A_RA2 0.1uF A_DQ11 A_RA3 A_DQ19 A_RA3 0.1uF...
  • Page 42 BDS 2 / BDS 5 Service Manual Main Board Circuit Diagram:MT530.DDR Part2 U201 U202 B_DQ0 B_RA0 B_DQ18 B_RA0 B_DQ4 B_RA1 B_DQ20 B_RA1 B_DQ2 B_RA2 B_DQ23 B_RA2 B_DQ1 B_RA3 B_DQ19 B_RA3 B_DQ6 B_RA4 B_DQ17 B_RA4 1.8V B_DQ7 B_RA5 B_DQ16 B_RA5...
  • Page 43 BDS 2 / BDS 5 Service Manual 7-10 7-10 Main Board Circuit Diagram:MT520.AV 1.2V FB300 AVDD12_APLL U100C HDMI Port C301 Differential Signal ! C302 No Through Hole ! 0.1uF 100 ohm - Impedance 3.3V FB301 TX2+ F_TX2+ AVDD33_VDACR AOMCLK_R...
  • Page 44 BDS 2 / BDS 5 Service Manual 7-11 7-11 Main Board Circuit Diagram:MT520.FLASH R354 R356 3.3V R353 R355 TP353 1.2V R352 4.7K SVCTST 4.7K TP357 S FCS AVDD12_STX1 FB350 SFCS AVDD12_STX1 S FCK AVDD12_SRX1 FB351 S FCS U351 SFCK...
  • Page 45 BDS 2 / BDS 5 Service Manual 7-12 7-12 Main Board Circuit Diagram:Part4 3.3V 3.3V VCC3IO_STB FB358 VCC3IO_S ETCOL R389 R390 ETCOL [11] VCC3IO_STB ETCOL ETCRS 10K/NC 10K/NC VCC3IO_STB ETCRS ETCRS [11] 3.3V_STBY ETMDC FB359 ETMDC ETMDC [11] ETMDIO...
  • Page 46 BDS 2 / BDS 5 Service Manual 7-13 7-13 Main Board Circuit Diagram:Video In/Out U100F 1.1V VCC3IO 1.1V VOUTVSYNC VCCK VOUTVSYNC AB20 VOU THSYNC VCCK VOUTHSYNC AD20 VCCK VOUTCLK1 TP369 C395 C396 C397 AF20 VCCK VOUTCLK1 AH20 VOUTCLK2 TP444 0.1uF...
  • Page 47 BDS 2 / BDS 5 Service Manual 7-14 7-14 Main Board Circuit Diagram:VIDEO OUTPUT & SPDIF OUT FB450 +5VV FB/0805 C451 FB452 C1053 R451 FB500/0603 0.1uF 10uF/10V 100R COAXOUT 0805-C CN10 C452 R450 33pF 100R COAX OUT AS PDIF...
  • Page 48 BDS 2 / BDS 5 Service Manual 7-15 7-15 -12V -12V Main Board Circuit Diagram:AUDIO DAC OUTSIDE DAC +12V U914 [2,13] +12V R1358 100R 78L05 3.3V [2,3,5,6,7,8,11,12,13] 3.3V L859 100uH +12V_P R1359 100R CE603 C611 C625 C628 10uF/10V 0.1uF 10uF 0.1uF...
  • Page 49 BDS 2 / BDS 5 Service Manual 7-16 7-16 Main Board Circuit Diagram:SMSC 8700 LAN-3.3V LAN-3.3V FB700 R1294 FB/0603 0805-R C701 C702 C703 0.1uF 0.1uF 0.1uF C705 R1296 PWFBOUT1 C704 0.1uF R1404 R1405 3.3V 0.1uF 49.9R 49.9R V DD_CORE...
  • Page 50 BDS 2 / BDS 5 Service Manual 7-17 7-17 Main Board Circuit Diagram:MT1939E.128/SATA TP30 TP37 5V_STBY [2,5,10] 5V_STBY TP31 LGO1N TP38 TR INA TP32 TP39 FE_SFCS# U SFCS# A3.3V LGO2N TR INB USFCS# A1.2V TP33 LGO3P TP40 T RINC...
  • Page 51 BDS 2 / BDS 5 Service Manual 7-18 7-18 Main Board Circuit Diagram:POWER REGULATOR V CC Motor Driver AVCC MVCC FOC2+ FOC2- F_FB1 FOC1+ AVCC [12] F_R96 FOC1- [12] V14REF F_FB2 + F_CE12 F_C77 F_C136 + F_CE17 F_R97 F_R98...
  • Page 52 BDS 2 / BDS 5 Service Manual OPTICAL1 SUB OUT TUNER COAXIAL OPTICAL2 SI4705 74HC04 NJM4558 FOR FV PCB CS8422 SPK L OUT CS_DA 10:SPDIF TAS5352 I2S_SCLK L/R OUT AUX1 IN L/R I2S_LRCK LRCK I2S_LRCK 2X65W I2S_SCLK SPK R OUT...
  • Page 53 BDS 2 / BDS 5 Service Manual +3.3V R708 R708 TAS5352DDV6EVM PWM_P_8 PWM_M_8 R709 R709 R732 R732 +3.3V R701 R701 R703 R703 R704 R704 R705 R705 RN704 RN704 47*4 47*4 /HP_SELO CE717 CE717 C710 C710 /BKND_ERR 0.1uF 0.1uF BKND_ERR...
  • Page 54 BDS 2 / BDS 5 Service Manual TP116 TP116 TP117 TP117 TP118 TP118 TP119 TP119 TP122 TP122 TP123 TP123 TP124 TP124 TP125 TP125 TP126 TP126 TP127 TP127 XP701 XP701 C776 C776 10PIN/2.0mm 10PIN/2.0mm 0.1uF 0.1uF R746 R746 D711 D711...
  • Page 55 BDS 2 / BDS 5 Service Manual C737 C737 0.1uF 0.1uF C1003 C1003 FB10¦¸~80¦¸ FB10¦¸~80¦¸ R750 R750 FAN_CT# C1004 C1004 C738 C738 0.1uF 0.1uF 470uF/25V 470uF/25V D705 NC D705 NC 0.1uF 0.1uF C792 C792 CE730 CE730 0.01uF 0.01uF R785...
  • Page 56 BDS 2 / BDS 5 Service Manual C743 C743 PVDD 0.1uF 0.1uF XP702 XP702 TP34 TP34 C799 C799 C756 C756 0.1uF 0.1uF 0.01uF 0.01uF R763 R763 R760 R760 C744 C744 0.1uF 0.1uF +12V R733 R733 R734 R734 C725 C725...
  • Page 57 BDS 2 / BDS 5 Service Manual CE39 CE39 input output 470uF/16V 470uF/16V +3.3V +12VIN 100R 1/2W 100R 1/2W Vout S8550C S8550C C250 C250 FB711 FB711 FB70/1A FB70/1A VCC_FAN FB70/1A FB70/1A CE65 CE65 0.1uF 0.1uF 47uF/16V 47uF/16V CE24 CE24...
  • Page 58 BDS 2 / BDS 5 Service Manual C122 C122 33pF 33pF 33pF 33pF 0.1uF/25V 0.1uF/25V 49.9k/0.1% 49.9k/0.1% IPOD_LOUT 49.9k/1% 49.9k/1% A-12V R175 R175 TUNER_reset /RST 1.74K/0.1% 1.74K/0.1% 49.9k/0.1% 49.9k/0.1% A-12V R176 R176 TL072C TL072C TUNER_SEN /SEN R179 R179 TUNER_SDIO...
  • Page 59 BDS 2 / BDS 5 Service Manual RN128 RN128 56*4 56*4 SPDIF_DATA $$$10596 AD_MCLK $$$10595 AD_LRCK $$$10593 AD_BCLK $$$10592 TUNER_DATA AKM_DATA SD+3.3V 0.1uF 0.1uF 56*4 56*4 RN129 RN129 R130 R130 TP06 TP06 SCLK_IN MUXED_DA TP07 TP07 MCLK_OUT I2S_MCLK TP08...
  • Page 60 BDS 2 / BDS 5 Service Manual CS3.3V ONLY 1 SPI FLASH POPULATED BOTH FOOTPRINTS REPRESENTED 2.7K 2.7K 2.7K 2.7K SD_A12 is used only on FLASH CSD+3.3V SPI_FLASH_CS so route length is not critical SCLK_CS SCP1_CLK EXT_A19 U726 U726...
  • Page 61 BDS 2 / BDS 5 Service Manual 0.01uF 0.01uF SD+3.3V TP114 TP114 1.8uH/0.015A 1.8uH/0.015A CE17 0.47uF/50V CE17 0.47uF/50V TP90 TP90 TP103 TP103 AD_LRCK LRCLKOUT TP107 TP107 SCLKOUT 0.47uH/0.2A 0.47uH/0.2A TP104 TP104 AD_BCLK SDAOUT TP105 TP105 56*4 56*4 RN124 RN124...
  • Page 62 BDS 2 / BDS 5 Service Manual +3.3V_STB 3.3V_MCU R255 R255 FB400/0.2A FB400/0.2A 4.7k 4.7k CE20 CE20 0.1uF/25V 0.1uF/25V 47uF/16V 47uF/16V P_MUTE R213 R213 SPDIF_REST R222 R222 VSTB R221 R221 VLCK R220 R220 VDIN R232 R232 FAN_2 R230 R230...
  • Page 63 BDS 2 / BDS 5 Service Manual -12V 50MA to U719 U720 MAX 50MA Power distribution U723 to IPOD MAX 500MA 7808 to FAN MAX100MA +12V MAX 1000MA to 4558(U719 U720) MAX 20MA to U708 709 710 TAS5352 MAX 300MA to U710 TAS5352 MAX 3.5A...
  • Page 64 BDS + BDT Service guide. Harman/Kardon Pairing loader and main board. Make sure to read the entire process, before starting. This software procedure allows you to replace a loader or a main board in the following products: BDS 2/230 BDS 5/230...
  • Page 65 BDS + BDT Service guide. Harman/Kardon Pairing loader and main board. Power on the BDS/BDT unit, and run software tool “Rpower.exe” Scan the board SN (not a 2D bar code) or write it manually into the “Loader” text field. Scan the 2D barcode on the Loader into the “Bar Code”...

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