Hyundai HYSG150 User Manual

Stump grinder

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STUMP GRINDER
Model HYSG150
User Manual

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Table of Contents
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Summary of Contents for Hyundai HYSG150

  • Page 1 STUMP GRINDER Model HYSG150 User Manual...
  • Page 2 Page 2...
  • Page 3: Table Of Contents

    CONTENTS Page n 4 – 7 1. SAFETY 8 – 9 2. MACHINE SPECIFIC SAFETY 10 – 11 3. PREPARATIONS FOR USE 4. PARTS LOCATIONS 13 – 14 5. ASSEMBLY 14 – 18 6. STARTING THE ENGINE – OPERATING THE MACHINE 7.
  • Page 4: Safety

    1. SAFETY 1.1. General safety notes. 1.1.1. The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user.
  • Page 5 1.2. Carbon monoxide. 1.2.1. Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as brain damage. 1.2.2. The symptoms of carbon monoxide poisoning can include but are not limited to the following;...
  • Page 6: Safety

    1.3. General fuel safety. ALL FUELS ARE FLAMMABLE 1.3.1. Fire hazard - keep fuel away from all sources of ignition for example heaters, lamps, sparks from grinding or welding. 1.3.2. DO NOT carry out hot work on tanks that have contained fuel it is extremely dangerous.
  • Page 7 smoking and other diseases that affect blood vessels and blood circulation as well as large and long-lasting impact of shocks are considered factors called in the formation of white finger. Note the following to reduce the risk the white finger and carpal tunnel syndrome: 1.5.2.1.
  • Page 8: Machine Specific Safety

    2. MACHINE SPECIFIC SAFETY 2.1. Usage. 2.1.1. The stump grinder is only to be used to remove tree stumps. By moving the blade in sweeping movements laterally over the top and front of the stump, you can gradually grind it away. Read the SAFETY chapter before you use the machine for the first time.
  • Page 9 2.10. Only use the machine in daylight or in other well-lit conditions. Keep the machine a safe distance from holes or other irregularities in the ground. Pay attention to other all other possible risks. 2.11. Only allow the machine to be used by adults who are trained in its use. 2.12.
  • Page 10: Preparations For Use

    3. PREPARATIONS BEFORE USE 3.1. Before use. 3.1.1. Make sure that you always have first aid equipment at hand when using the machine. 3.1.2. Make sure nobody else is in the vicinity of the machine when you start the engine or run the machine. 3.1.3.
  • Page 11 when walking backwards (which you should avoid). Walk, don’t run. Never work on wet grass. Poor traction may cause you to slip, trip or fall. 3.2.5. Keep your hands and feet away from moving parts and working tools. 3.2.6. DO NOT use your feet or other parts of your body to gain greater bearing pressure against the stump.
  • Page 12: Parts Locations

    4. PARTS LOCATIONS 1 – Operator presence lever 2 – Brake lever 3 – Exhaust 4 – Fuel filler cap 5 – Fuel tank 6 – Transport handles 7 – Cutter blades 8 – Guard 9 – Engine switch 10 – Engine 11 –...
  • Page 13: Assembly

    5. ASSEMBLY 5.1. The assembly will be minimal and should be limited to mounting the handle bar, brake and throttle levers. 5.2. Mounting the handle bars. 5.2.1. Take handlebar (1) and gasket (3) align them and offer them to the machines base (4). Take 1 of the M12 x 35mm hex bolts (2) and pass it through holes in the handlebar and gasket into the base.
  • Page 14: Starting The Engine - Operating The Machine

    5.4.2. Mounting the throttle lever. 5.4.2.1. Lift the throttle lever assembly to the right hand inside (viewed from operators position) of the handlebar. Then using the 2 x M6 hex locknuts, 2 x M6 spring washers and 2 x M6 x 45mm bolts, bolt the throttle cable lever assembly to the handlebars.
  • Page 15 6.6. Throttle. 6.6.1. Move the throttle lever on the handlebar to the start position. N.B. In the start position the cutter blade is dis-engaged. 6.6.2. Keep the throttle at idle for about 2 minutes to allow the engine to warm up. 6.7.
  • Page 16 6.10. Centrifugal clutch 6.10.1. The engine is equipped with a centrifugal clutch that is connected to the crankshaft. When the engine speed increases, the drive for cutting wheel engages automatically. It is not possible for the user to make adjustments to the centrifugal clutch.
  • Page 17 6.11.3. Stage one. 6.11.3.1. Place stump machine into position with cutting blade near the front-top edge of stump. 6.11.3.2. Set brake to lock position. 6.11.3.3. Set throttle to (START) DISENGAGE position. 6.11.3.4. Start the engine. 6.11.3.5. Allow engine to warm up at idle for two minutes.
  • Page 18: Specifications

    6.11.7.2. Release the operator presence lever. 6.11.7.3. Wait until the blade stops. 6.11.7.4. Make sure that the blade is resting against the ground and has stopped completely before doing anything. 7. SPECIFICATIONS HYSG150 4-stroke,25 inclined, single cylinder with Engine type air-cooled Maximum output –...
  • Page 19: Maintenance

    8. MAINTENANCE DO NOT carry out any maintenance tasks until the machine has been made safe. To make machine safe you MUST stop the engine, turn the fuel tap OFF, unplug the spark plug HT lead. You MUST wear appropriate personal protective clothing to protect yourself. Heavy duty gloves MUST be worn when changing the blade.
  • Page 20 8.3.3. Take out the air filter element, wash in soapy water rinse in fresh water and allow it to dry completely. 8.3.4. Put a small amount of clean engine oil on to foam air filter element, squeeze out excess oil by hand. 8.3.5.
  • Page 21 8.6.3. Check each section for cracks. Replace blade section if it is cracked. 8.6.4. When replacing cutting blade sections, make sure blade section is placed in alignment with blade rotation. Slide bolt through one side of flange, then through blade section, and through flange on other side. Attach lock washer and nut, tighten securely.
  • Page 22: Troubleshooting

    after proper belt adjustment is achieved).To check belt tension, you should be able to depress the belt down about 6 to 10 mm from the original position. 8.11.4. To extend belt life, proper tension must be maintained. A loose belt will cause excessive cutting blade slippage and belt premature failure.
  • Page 23: Storage & Transportation

    PROBLEM POSSIBLE SOLUTION/S Pulleys not aligned Belt coming OFF Insufficient belt tension Tighten belt Belt engages late Reduce cutting depth Check for damage on axle, pulley or key. Make sure that the set Belt does not stay tight screws are properly tightened after adjustment Replace damaged parts Insufficient engine speed to operate centrifugal clutch...
  • Page 24 10.2.2. Store the machine with the fuel valve closed. 10.2.3. Store the machine and fuel in such a way that there is no risk that leaking fuel or fumes can come in contact with flames or sparks from electrical machine, electric engines, relays, switches, boilers or similar.
  • Page 25: Recycling & Product Disposal

    11. RECYCLING & PRODUCT DISPOSAL 11.1. We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries instead the responsibility to dispose of WEEE and or Batteries is passed onto you by us. So when it becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site.
  • Page 26: Declarations Of Conformity

    12. DECLARATIONS of CONFORMITY Genpower confirms that this product complies with the EC Directives listed below; 97/68/EC – Non Road Mobile Machinery Directive 2004/108/EC – Electro Magnetic Compatibility Directive 2006/42/EC – Machinery Directive 13. CONTACT DETAILS POSTAL ADDRESS Genpower Ltd, Isaac Way, London Road, Pembroke Dock, Pembrokeshire, SA72 4RW.
  • Page 27 Page 27...
  • Page 28 GENPOWER LTD Isaac Way, London Road Pembroke Dock, UNITED KINGDOM, SA72 4RW T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198 E: info@hyundaipowerequipment.co.uk www.hyundaipowerequipment.co.uk...

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