Weil-McLain Aqua Balance WMB-155 Manual page 115

Wall mount gas-fired condensing boilers-combi and heating only models
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W
TM
AquaBalance
35 Maintenance
Figure 155
Removal of flat plate heat exchanger by
loosening the four fittings. Combi-155
5. The treatment time must be chosen according to the
amount of scale deposits present in the exchanger and
however such time must always be less than the maxi-
mum treatment time specified by the manufacturer on
the product data sheet.
6. At the end of the cleaning cycle recover the chemical
product in appropriate containers for disposal.
7. Perform a washing bath with potable water in order
to remove the chemical product still present within
the coils of the heat exchanger, recovering the liquid in
suitable containers for disposal.
8. Repeat the washing with water more than once if neces-
sary.
9. The cleaned brazed plate heat exchanger can now be
installed.
The
brazed plate heat exchanger must be
reinstalled in the same orientation.
The direction of arrows on heat exchanger.
Figure 156
Reinstall the four (4) gaskets into DHW
inlets and returns(components removed
to show gasket locations, for illustrating
purposes) (Combi Only 80/120 shown)
DHW returns
(diverter valve)
Part number 550-100-305/0118
M
-
ALL
OUNT GAS
FIRED WATER BOILER
(continued)
DHW inlet
Boiler Manual
Combi 80/120 flat plate heat exchanger
reinstalled
The four (4) new gaskets must be placed in the
DHW inlet and DHW return plate connections to
seal brazed plate heat exchanger.
1. Slide the brazed plate heat exchanger into rear of enclosure
(orientation arrows pointing down).
2. Lift brazed plate heat exchanger slightly up and align with DHW
connections, reinstall the two (2) Phillips head screws, tighten
securely. (Torque to 3.3 lb-ft. +/- 0.37 lb-ft.)
When re-installing components, make sure gas-
kets are in good condition and properly aligned
before tightening screws.
3. Be sure the pressure relief (plastic) screw has been made tight,
Location(6), see Figure 151.
Figure 157
Gaskets being placed into DHW inlet and DHW
return plate connections. (Combi Only 80/120)
(Shown from rear view of enclosure showing all
four (4) water connections.)
(Back panel removed for illustration purposes).
DHW Inlet
Combi 155 flat plate heat exchanger reinstalled
1.
For the Combi-155, slide the cleaned brazed plate heat exchanger
into rear of enclosure (orientation as shown in Figure 155).
2.
Lift brazed plate heat exchanger slightly up and align with DHW
connections, reinstall the fittings.
placed in the
DHW inlet and DHW return plate connections to
seal brazed plate heat exchanger.
1. Reassemble boiler components check seals for any leaks.
2. Open the valve of cold water inlet placed before the boiler inlet.
Run water until all air is purged from both the brazed plate heat
exchanger and the primary heat exchanger.
3. At initial fill and during boiler startup and testing, check system
thoroughly for any leaks. Repair all leaks before proceeding further.
Eliminate all system leaks. Continual fresh make up
water will reduce boiler life. Minerals can build up in the
heat exchanger, reducing heat transfer, overheating heat
exchanger, and causing heat exchanger failure.
4. Reconnect the unit to the electrical power supply using the switch
and/or the special cut-off devices and turn it ON.
5.
Check the correct operation of the boiler and functionality of
production of domestic hot water.
DHW Outlet
(diverter valve)
The four (4) gaskets must be
115

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