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Sullair LS-100L Operator's Manual

Ls-100 series industrial air compressor 25, 30 & 40 hp/ 18, 22 & 30 kw standard & 24 kt air-cooled and water-cooled
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INDUSTRIAL AIR
COMPRESSOR
LS-1 1 00
STANDARD & 24 KT
AIR-COOLED AND WATER-COOLED
25, 30 & 40 HP/
18, 22 & 30 KW
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number 02250143-896
©Sullair Corporation

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Summary of Contents for Sullair LS-100L

  • Page 1 INDUSTRIAL AIR COMPRESSOR LS-1 1 00 25, 30 & 40 HP/ 18, 22 & 30 KW STANDARD & 24 KT AIR-COOLED AND WATER-COOLED OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250143-896 ©Sullair Corporation...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3-day courses that provide hands-on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and com- pressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.

  • Page 3: Table Of Contents

    1.8 ELECTRICAL SHOCK 1.9 LIFTING 1.10 ENTRAPMENT Section 2 DESCRIPTION 2.1 INTRODUCTION 2.2 DESCRIPTION OF COMPONENTS 2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION 2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION- STANDARD ELECTRO-MECHANICAL 2.7 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION-...
  • Page 4 TABLE OF CONTENTS Section 3 PAGE SPECIFICATIONS 3.5 LUBRICATION CHANGE RECOMMENDATIONS AND (CONTINUED) MAINTENANCE Section 4 INSTALLATION 4.1 MOUNTING OF COMPRESSOR 4.2 VENTILATION AND COOLING 4.3 SERVICE AIR PIPING 4.4 COUPLING ALIGNMENT CHECK 4.5 FLUID LEVEL CHECK 4.6 ELECTRICAL PREPARATION- STANDARD ELECTRO- MECHANICAL 4.7 ELECTRICAL PREPARATION- SUPERVISOR II 4.8 MOTOR ROTATION DIRECTION CHECK...
  • Page 5 TABLE OF CONTENTS Section 7 MAINTENANCE 7.1 GENERAL 7.2 DAILY OPERATION 7.3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION 7.4 MAINTENANCE EVERY 1000 HOURS 7.5 FLUID MAINTENANCE 7.6 FILTER MAINTENANCE 7.7 SEPARATOR MAINTENANCE 7.8 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES FLUID FILTER ELEMENT REPLACEMENT AIR FILTER MAINTENANCE SEPARATOR ELEMENT REPLACEMENT CONTROL SYSTEM ADJUSTMENT...
  • Page 6 TABLE OF CONTENTS Section 8 ILLUSTRATIONS AND PARTS LIST (CONTINUED) 8.14 COOLING AND LUBRICATION SYSTEM- 40HP/ 30KW COOLERS (WATER-COOLED) 8.15 DISCHARGE SYSTEM 8.16 ELECTRIC DRAIN ASSEMBLY 8.17 CONTROL SYSTEM AND ELECTRICAL PARTS 8.18 INSTRUMENT PANEL 8.19 ENCLOSURE- 25-30HP/ 18-22KW AIR-COOLED (ODP) 8.20 ENCLOSURE- 25-30HP/ 18-22KW (TEFC);...

  • Page 7: General

    SAFETY 1.1 GENERAL the service air outlet and the shut-off (throttle) Sullair Corporation and its subsidiaries design and valve, either at the compressor or at any other point manufacture all of their products so they can be along the air line, when an air hose exceeding operated safely.

  • Page 8: Fire And Explosion

    Section 1 SAFETY death or serious injury may result. environment unless the compressor has been spe- cially designed and manufactured for that duty. 1.4 FIRE AND EXPLOSION A. Clean up spills of lubricant or other combustible 1.5 MOVING PARTS substances immediately, if such spills occur. A.

  • Page 9: Electrical Shock

    Section 1 SAFETY supplying respirators or other breathing air utiliza- or repairs with one hand only, so as to minimize the tion equipment and DO NOT discharge air from possibility of creating a current path through the these systems into unventilated or other confined heart.

  • Page 10: Entrapment

    Section 1 SAFETY pallet if provided. If neither fork pockets or pallet are process. provided, then make sure compressor is secure 1.10 ENTRAPMENT and well balanced on forks before attempting to A. If the compressor enclosure, if any, is large raise or transport it any significant distance.

  • Page 11: Introduction

    On air-cooled models, a fan draws air over the compressor unit permitted in accordance with the motor and forces it out through the combined after- terms of the warranty. Figure 2-1 Sullair Rotary Screw Air Compressor- Air-cooled Model...

  • Page 12: Compressor Cooling And Lubrication System, Functional Description

    Section 2 DESCRIPTION Figure 2-2 Sullair Rotary Screw Air Compressor- Water-cooled Model The LS-100 Series compressors are factory-filled Lubrication System (air-cooled version) consists with Sullube lubricant. For more information on fluid of a fan, double shaft drive motor, radiator-type fill, consult Section 3, Specifications.
  • Page 13 Section 2 DESCRIPTION Figure 2-3A Compressor Fluid Cooling/Lubrication and Discharge System- Air-cooled Model...
  • Page 14 Section 2 DESCRIPTION Figure 2-3B Compressor Fluid Cooling/Lubrication and Discharge System- Water-cooled Model...

  • Page 15: Compressor Discharge System, Functional Description

    Section 2 DESCRIPTION A portion of the fluid flowing to the compressor is ment is necessary. This gauge must be checked routed to the anti-friction bearings which support the with the compressor running fully loaded. rotors inside the compressor unit. Prior to entering A minimum pressure/check valve, located down- the compressor unit, this fluid is taken through the stream from the separator, assures a minimum...
  • Page 16 Section 2 DESCRIPTION Figure 2-4 Control System bar] on ["HH"] compressors, 175 psig [12.0 bar] (0 to 3.5 bar). During this period both the pressure ["XH"]. Supervisor II energizes the solenoid valve regulator and the solenoid valve are closed, the and allows the blowdown valve to close.

  • Page 17: Control System, Functional Description- Supervisor

    Section 2 DESCRIPTION delivers compressed air to the service line. From To accommodate varied periods of time when there this point on, the line air pressure is continually are not any air requirements, "Dual-Control" is uti- monitored by a line pressure gauge and a pressure lized.

  • Page 18: Air Inlet System, Functional Description

    Section 2 DESCRIPTION gradually opens, directing air pressure to the inlet Figure 2-5 Air Inlet System control valve, reducing air entering the compressor until it matches the amount of air being used. The control system functions continually in this manner between the limits of 125 to 135 psig (8.6 to 9.3 bar) in response to varying demands from the service line.
  • Page 19 Section 2 DESCRIPTION Figure 2-6 Instrument Panel Group and Controller Panel (Electro-Mechanical)
  • Page 20 Section 2 DESCRIPTION described. • The START " " pad turns the compres- • The sump pressure gauge continually moni- sor on. tors the sump pressure at the various load and/or unload conditions. • The STOP " " pad turns the compressor off.

  • Page 21: Specifications

    Section 3 SPECIFICATIONS 3.1 LS-100 SPECIFICATIONS LS-100 SERIES 60 Hz MODEL HP/KW CAPACITY LENGTH (I) WIDTH HEIGHT(II) WEIGHT MOTOR (ACFM/M 3 /MIN) (IN/MM) (IN/MM) (IN/MM) (LB/KG) ENCLOSURE 25/18 119/3.37 55.2/1397 33.7/856 38.8/986 990/450 (100 psig/ 25/18 119/3.37 60.2/1529 33.7/856 38.8/986 990/450 TEFC 6.9 bar)

  • Page 22: Lubrication Guide- Standard

    125 psig (8.6 bar) (H) (XH) 175 psig (12 bar) (XH) Bearing Type: Anti-Friction Ambient Temperature (Max.) (V): 105ºF (41ºC) Cooling: Pressurized Fluid Compressor Fluid: Sullair Sullube Sump Capacity: 3.0 U.S. gallons (11.4 liters) Control: Electro-Pneumatic Supervisor II (optional) MOTOR (VI): STANDARD MODELS Size:...

  • Page 23: Lubrication Guide- 24Kt Fluid

    3.3 LUBRICATION GUIDE- 24KT FLUID Sullair 24KT compressors are filled with a fluid which rarely needs to be changed. In the event a change of fluid is required, use only Sullair 24KT fluid. Mixing of other lubricants within the compressor unit will void all warranties "The Plastic Pipe Institute recommends against...
  • Page 24 Section 3 SPECIFICATIONS Figure 3-2 Identification- 25-30HP/ 18-22KW Air-cooled 02250143-402R02...
  • Page 25 Section 3 SPECIFICATIONS Figure 3-3 Identification- 40HP/ 30KW Air-cooled 02250139-316R02...
  • Page 26 Section 3 SPECIFICATIONS Figure 3-4 Identification- 25-30HP/ 18-22KW Water-cooled 02250142-163R02...
  • Page 27 Section 3 SPECIFICATIONS Figure 3-5 Identification- 40HP/ 30KW Water-cooled 02250142-164R02...
  • Page 28 NOTES...

  • Page 29: Mounting Of Compressor

    (3) feet (1m). To prevent excessive ambient tem- heating, providing no additional pressure drop is perature rise, it is imperative to provide adequate created across the fan. Consult a Sullair office for ventilation. assistance in utilizing this heat. For water-cooled compressors, it is necessary to DO NOT install a water-cooled or an air- check the cooling water supply.

  • Page 30: Service Air Piping

    (I) etc. Sullair provides a wiring diagram for use by the Sullube should not be used with PVC piping sys- installer. tems. It may affect the bond at cemented joints.

  • Page 31: Electrical Preparation- Supervisor

    Sullair provides a wiring tion. A "Direction of Rotation" decal is located on the diagram for use by the installer.
  • Page 32 NOTES...

  • Page 33: General

    OPERATION- ELECTRO-MECHANICAL 5.1 GENERAL will call for service or indicate the beginning of a While Sullair has built into this compressor a com- malfunction. Before starting your Sullair compres- prehensive array of controls and indicators to sor, read this section thoroughly and familiarize...
  • Page 34 Section 5 OPERATION- ELECTRO-MECHANICAL 5.2 PURPOSE OF CONTROLS-STANDARD ELECTRO-MECHANICAL (CONTINUED) CONTROL OR INDICATOR PURPOSE AUTO LED Indicates when compressor is in auto mode. FLUID LEVEL SIGHT GLASS Monitors fluid level in the sump. The fluid must be visible in the glass.

  • Page 35: Initial Start-Up Procedure- Standard Electro-Mechanical

    Section 5 OPERATION- ELECTRO-MECHANICAL 5.2 PURPOSE OF CONTROLS-STANDARD ELECTRO-MECHANICAL (CONTINUED) CONTROL OR INDICATOR PURPOSE WATER REGULATING VALVE Regulates the amount of cooling water used to keep the com- (water-cooled only) pressor running at a normal operating temperature. T1 (AUTOMATIC STOP TIMER) Adjustable from three (3) to 60 minutes.
  • Page 36 Section 6 SUPERVISOR II Figure 6-1 Supervisor II Panel...

  • Page 37: Introduction

    Section 6 SUPERVISOR II 6.1 INTRODUCTION Refer to Figure for information regarding your compressor with Supervisor II. The Supervisor II has a two line display to show temperature, pres- • Up arrow - Used in status displays to sure and status. It has a keypad for operating the change displays and in parameter setup compressor, programming the control points and mode to increment a value.

  • Page 38: Lamp Indicators

    Section 6 SUPERVISOR II STOP HRS RUN 110 180 001234.0 If there are alarms active they will alternately be • Total hours that the compressor has been shown with the default display. The machine status loaded. will be displayed for two seconds, then the alarms HRS LOAD for two seconds each.

  • Page 39: Operation Introduction

    The compressor may start at any time. 6.5 OPERATION INTRODUCTION • Restart time - Time to wait after power up While Sullair has built into this compressor a com- before starting machine. This parameter is prehensive array of controls and indicators to...

  • Page 40: Operating The Compressor

    Section 6 SUPERVISOR II Sequencing & Protocol Manual for details. BAUDRATE 9600 CAPACITY • Sequence method - This parameter sets the method used for optional sequencing. • Sequence Hours - Used only for sequenc- The choices are DISABLED, REMOTE, ing, see Sequencing & Protocol Manual for SLAVE, HOURS, COM ID#.

  • Page 41: Purpose Of Controls- Supervisor

    Section 6 SUPERVISOR II ning in automatic mode will cause the Supervisor to modes. For details see the Supervisor II turn off the common fault relay, if engaged, and Sequencing & Protocol Manual (See clear any maintenance indicators. Recommended Spare Parts List). In automatic mode the compressor can be stopped •...

  • Page 42: Supervisor Ii Output Relays

    Section 6 SUPERVISOR II 6.8 PURPOSE OF CONTROLS - SUPERVISOR II (CONTINUED) CONTROL OR INDICATOR PURPOSE Continually monitors injection fluid pressure and shuts FLUID PRESSURE-P3 down the compressor in the event of low fluid pressure. Continually monitors fluid filter differential and generates FLUID FILTER DIFFERENTIAL SWITCH an alarm when the fluid filter needs replacement.

  • Page 43: Initial Start-Up Procedure- Supervisor

    Section 6 SUPERVISOR II 6.9 SUPERVISOR II OUTPUT RELAYS (CONTINUED) RELAY OPERATION COMMON FAULT (K4) May be used to provide remote indication of any pre- alarm, maintenance or fault shutdown condition. DRAIN VALVE (K5) Controls solenoid valve to provide automatic conden- sate removal.
  • Page 44 NOTES...

  • Page 45: General

    Section 7 MAINTENANCE Figure 7-1 Fluid Filter (P/N 02250136-535) 7.1 GENERAL As you proceed in reading this section, it will be easy to see that the Maintenance Program for the air compressor is quite minimal. The use of the service indicators provided for the bearing filter, air filter and fluid separator, will alert you when service maintenance is required.

  • Page 46: Air Filter Maintenance

    To minimize the possibility of filter element rup- ture, it is important that ONLY replacement ele- ments identified with the Sullair name, logo and appropriate part number be used and that substi- tuted elements not be used, due to the fact that such filters may have inadequate or questionable working pressure ratings.

  • Page 47: Separator Element Replacement

    Section 7 MAINTENANCE SEPARATOR ELEMENT REPLACEMENT 8. Reinsert the separator element into the sump Refer to Figure 7-3. The separator elements must taking care not to dent the element against the be changed when the maintenance gauge shows tank opening. red with the compressor running full load, or once a 9.

  • Page 48: Pressure Regulator Adjustment

    Section 7 MAINTENANCE "unloaded" sump pressure should be checked. It Figure 7-5 Drive Coupling “Hub” Gap Check will be necessary to shut the compressor down, remove the pressure switch cover, and disconnect one of the two lead wires that are connected to the micro-switch (contact block).

  • Page 49: Troubleshooting- Standard Electro- Mechanical

    7.9 TROUBLESHOOTING- STANDARD ELECTRO- Should your problem persist after making the rec- MECHANICAL ommended check, consult your nearest Sullair rep- The information contained in the Standard resentative. ElectroMechanical Troubleshooting chart has been 7.10 TROUBLESHOOTING GUIDE- STANDARD ELECTRO-MECHANICAL...

  • Page 50: Troubleshooting Guide- Standard

    Section 7 MAINTENANCE 7.10 TROUBLESHOOTING GUIDE- STANDARD ELECTRO-MECHANICAL(CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR SHUTS DOWN Excessive Operating Pressure (Cont) Defective valve; regulator valve should cause WITH AIR DEMAND PRESENT inlet valve to close when the pressure switch (CONT.) contacts open. Repair if defective. Defective blowdown valve;...
  • Page 51 Section 7 MAINTENANCE 7.10 TROUBLESHOOTING GUIDE- STANDARD ELECTRO-MECHANICAL (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY LINE PRESSURE RISES ABOVE Defective Pressure Switch Check that diaphragm and contacts are not CUT-OUT PRESSURE SETTING damaged. Replace if necessary. ON PRESSURE SWITCH (CONT.) Defective Regulator Valve Check that air bleeds from control orifice when the pressure switch contacts open.

  • Page 52: Troubleshooting- Supervisor

    Should your problem persist after making the rec- dures. ommended check, consult your nearest Sullair rep- resentative or the Sullair Corporation factory. A detailed visual inspection is worth performing for 7.12 TROUBLESHOOTING GUIDE- SUPERVISOR II...
  • Page 53 Section 7 MAINTENANCE 7.12 TROUBLESHOOTING GUIDE- SUPERVISOR II (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY P1 HI Message (CONTINUED) Discharge Pressure Exceeded Shutdown Level Because (Cont.): Solenoid Valve Failed to Check operation of solenoid valve. Operate Control Air Signal Leaks Check tubework feeding control signal for leaks.

  • Page 54: Calibration

    Section 7 MAINTENANCE 7.12 TROUBLESHOOTING GUIDE- SUPERVISOR II (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY EXCESSIVE FLUID CONSUMP- Excessive Fluid Foaming Drain and change fluid. TION (CONTINUED) LIQUID WATER IN COM- Water Vapor Condensation From Remove the water vapor from compressed PRESSED AIR LINES Cooling and Compression Occurs air prior to distribution through the air system.
  • Page 55 Section 7 MAINTENANCE Figure 7-6 Piping and Instrumentation- Standard...
  • Page 56 Section 7 MAINTENANCE Figure 7-7 Piping and Instrumentation- Supervisor II...

  • Page 57: Procedure For Ordering Parts

    ILLUSTRATIONS AND PARTS LIST 8.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the addresses, phone or fax numbers listed below.
  • Page 58 Section 8 ILLUSTRATIONS AND PARTS LIST 8.2 RECOMMENDED SPARE PARTS LIST (CONTINUED) DESCRIPTION KIT NUMBER kit, repair for shaft seal 02250049-258 kit, repair for 1-1/2” combination separator/trap 02250144-635 02250144-735 kit, repair for 1” combination separator/trap 02250144-636 02250144-736 kit, replacement for Supervisor controller 02250083-301 02250106-360 replacement element(s) for drive coupling (II)
  • Page 59 NOTES...

  • Page 60: Motor, Compressor, Frame And Parts

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.3 MOTOR, COMPRESSOR, FRAME AND PARTS 02250139-262R04...
  • Page 61 829110-150 (Continued on page 57) (I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
  • Page 62 Section 8 ILLUSTRATIONS AND PARTS LIST 8.3 MOTOR, COMPRESSOR, FRAME AND PARTS 02250139-262R04...
  • Page 63 Section 8 ILLUSTRATIONS AND PARTS LIST 8.3 MOTOR, COMPRESSOR, FRAME AND PARTS (CONTINUED) part number description number quantity screw, hex ser washer 5/16-18 x 3/4 (III) 829705-075 washer, spr lock reg pltd 3/8 837806-094 washer, spr lock reg pltd 1/2 (IV) 837808-125 washer, spr lock reg pltd 5/8 837810-156...

  • Page 64: Cooler Assembly

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.4 COOLER ASSEMBLY 02250139-538R02...
  • Page 65 Section 8 ILLUSTRATIONS AND PARTS LIST 8.4 COOLER ASSEMBLY part number description number quantity fan,18”Ø blower ls-10 (I) set scew, 3/8-16unc 02250122-608 key,square rounded both ends ls10- 02250123-415 cooler, comb air/oil 02250140-334 shroud, fan ls10 std 02250140-412 guard,fan ls10-25/30/40hp std 02250140-421 angle,shroud fan base 02250140-442...

  • Page 66: Air Inlet System

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.5 AIR INLET SYSTEM 02250139-264R02...
  • Page 67 Section 8 ILLUSTRATIONS AND PARTS LIST 8.5 AIR INLET SYSTEM part number description number quantity filter, air 8” 90deg w/mtg band (I) 02250140-007 support, air filter ls10 std 02250140-451 adapter, air filter 02250140-590 indicator, restriction 20” h20 (II) 250003-869 clamp, hose 2-13/16 to 3-3/4” 250018-550 clamp, hose 4.25/3.31 250031-415...

  • Page 68: Air Piping- Air-Cooled

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.6 AIR PIPING- AIR-COOLED 02250142-054R04...
  • Page 69 Section 8 ILLUSTRATIONS AND PARTS LIST 8.6 AIR PIPING- AIR-COOLED part number description number quantity support, water sep ls10 02250141-448 tube, cooler to moist sep 1-1/4” 02250141-664 tube, 1-1/4”-mpv to clr a/c 02250142-982 separator, water d-h 1-1/2” fnpt 1/4” drn (I) 02250144-635 separator, water d-h 1”...

  • Page 70: Fluid Piping- 25, 30 & 40Hp/ 18, 22 & 30Kw Odp

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.7 FLUID PIPING- 25, 30 & 40HP/ 18, 22 & 30KW ODP 02250144-274R01...
  • Page 71 Section 8 ILLUSTRATIONS AND PARTS LIST 8.7 FLUID PIPING- 25, 30 & 40HP/ 18, 22 & 30KW ODP part number description number quantity reducer, str thrd viton 1 1/4 x 3/4 870020-012 screw, hex ser washer 5/16-18 x 3/4 829705-075 screw, hex ser washer 1/4-20 x 1/2 829704-050 capscrew, socket hd 3/8-16 x 3 1/4...

  • Page 72: Fluid Piping- 25, 30 & 40Hp/ 18, 22 & 30Kw Tefc

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.8 FLUID PIPING- 25, 30 & 40HP/ 18, 22 & 30KW TEFC 02250139-265R03...
  • Page 73 Section 8 ILLUSTRATIONS AND PARTS LIST 8.8 FLUID PIPING- 25, 30 & 40HP/ 18, 22 & 30KW TEFC part number description number quantity valve, thermal 185 deg f es11(I) 02250078-204 •valve, thermal 195 deg f es11 (II) 02250092-081 connector, sae x orfs 0.75” 02250099-765 elbow, 90 sae x orfs .75”...

  • Page 74: Air Piping- Water-Cooled

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.9 AIR PIPING- WATER-COOLED 02250142-175R02...
  • Page 75 Section 8 ILLUSTRATIONS AND PARTS LIST 8.9 AIR PIPING- WATER-COOLED part number description number quantity support, water sep ls10 02250141-448 tube, mpv to clr ls10-25/30 w/c 02250141-673 tube, cooler to moist sep ls10-25 w/c 02250141-674 separator, water d-h 1-1/2” fnpt 1/4” drn (I) 02250144-635 separator, water d-h 1”...

  • Page 76: Water Piping

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.10 WATER PIPING 02250142-173R02...
  • Page 77 Section 8 ILLUSTRATIONS AND PARTS LIST 8.10 WATER PIPING part number description number quantity tee, sae/npt oil return 02250085-979 adapter, sae 1 5/16 x 1 5/16-12 02250086-022 filter, fluid 1 5/8 sae str thrd co (I) 02250136-535 connector, sae x orfs 0.75” 02250099-765 elbow, 90 sae x orfs .75”...

  • Page 78: Cooling And Lubrication System

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 COOLING AND LUBRICATION SYSTEM- COOLERS (WATER-COOLED) 02250140-885R01...
  • Page 79 Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 COOLING AND LUBRICATION SYSTEM- COOLERS (WATER-COOLED) part number description number quantity cooler, heat exchanger 02250110-238 cover, assy motor shaft tefc 02250110-925 support, oil cooler ls10 w/c 02250141-143 support, bracket shaft cover odp ls10wclf 02250141-634 clamp,exhaust 3-1/2”...

  • Page 80: Air Piping- 40Hp/ 30Kw Water-Cooled

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 AIR PIPING- 40HP/ 33KW WATER-COOLED 02250142-176R02...
  • Page 81 Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 AIR PIPING- 40HP/ 33KW WATER-COOLED part number description number quantity support, water sep ls10 02250141-448 tube, cooler to moist sep ls10-40 w/c 02250141-517 tube, mpv to crl w/c ls10-40 02250141-670 separator, water d-h 1-1/2” fnpt 1/4” drn (I) 02250144-635 separator, water d-h 1”...

  • Page 82: Water Piping- 40Hp/ 30Kw Water-Cooled

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.13 WATER PIPING- 40HP/ 30KW WATER-COOLED 02250142-174R02...
  • Page 83 Section 8 ILLUSTRATIONS AND PARTS LIST 8.13 WATER PIPING- 40HP/ 30KW WATER-COOLED part number description number quantity tee, sae/npt oil return 02250085-979 adapter, sae 1 5/16 x 1 5/16-12 02250086-022 filter, fluid 1 5/8 sae str thrd co (I) 02250136-535 connector, sae x orfs 0.75”...

  • Page 84: Cooling And Lubrication System- 40Hp/ 30Kw Coolers (Water-Cooled)

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.14 COOLING AND LUBRICATION SYSTEM- 40HP/ 30KW COOLERS (WATER-COOLED) 02250140-884R01...
  • Page 85 Section 8 ILLUSTRATIONS AND PARTS LIST 8.14 COOLING AND LUBRICATION SYSTEM- 40HP/ 30KW COOLERS (WATER-COOLED) part number description number quantity cooler, heat exchanger 02250110-238 cover, assy motor shaft tefc 02250110-925 support, oil cooler LS10 w/c 02250141-143 support, bracket shaft cover odp LS10wclf 02250141-634 clamp, exhaust 4-1/2”...

  • Page 86: Discharge System

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.15 DISCHARGE SYSTEM 02250139-263R03...
  • Page 87 Section 8 ILLUSTRATIONS AND PARTS LIST 8.15 DISCHARGE SYSTEM part number description number quantity connector, flex 1/4t x 1/4p 020169 adapter, sae 1 5/8-12 x 1 5/8-12 02250055-015 valve, min pressure check 1 5/8”sae - (I) 02250097-609 plug, sight glass 1 5/16” sae 02250097-610 elbow, 90 deg 3/4 sae x 3/8 nptf 02250100-093...

  • Page 88: Electric Drain Assembly

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.16 ELECTRIC DRAIN ASSEMBLY 02250144-680R01...
  • Page 89 Section 8 ILLUSTRATIONS AND PARTS LIST 8.16 ELECTRIC DRAIN ASSEMBLY part number description number quantity locknut, n4 conduit sealing 02250071-362 valve, solenoid 2wnc mo 1/4 200# n4 (I) 02250124-674 timer, rep cyc 120vac 02250144-630 valve, ball 1/4” npt 047115 strainer, v-type 300psix1/4 (II) 241771 nipple, brass hex 1/4”-npt 249537...

  • Page 90: Control System And Electrical Parts

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.17 CONTROL SYSTEM AND ELECTRICAL PARTS...
  • Page 91 Section 8 ILLUSTRATIONS AND PARTS LIST 8.17 CONTROL SYSTEM AND ELECTRICAL PARTS part number description number quantity tee, tube 1/4" male branch 250028-582 tubing, nylon 1/4" black 0225054-861 strainer, v-type 300 psi x 1/4" npt (I) 241771 tee, pipe 1/4" male npt 869825-025 connector, 1/4"...
  • Page 92 Section 8 ILLUSTRATIONS AND PARTS LIST 8.17 CONTROL SYSTEM AND ELECTRICAL PARTS...
  • Page 93 Section 8 ILLUSTRATIONS AND PARTS LIST 8.17 CONTROL SYSTEM AND ELECTRICAL PARTS (CONTINUED) part number description number quantity nipple, chase 1/2" 847815-050 box, electrical strt LS10 consult factory washer, springlock m4 838804-090 gasket, panel Supervisor II 02250048-822 controller, electro-mechanical 02250106-694 •controller, Supervisor II dlx (IV) 02250083-801 switch, emergency shut-off...

  • Page 94: Instrument Panel

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.18 INSTRUMENT PANEL...
  • Page 95 Section 8 ILLUSTRATIONS AND PARTS LIST 8.18 INSTRUMENT PANEL part number description number quantity elbow, 90º 1/4"t x 1/8" female npt 250041-286 tubing, nylon 1/4" black 02250054-861 connector, tube-f 1/4"t x 1/8"p stainless steel 250139-050 tubing, stainless steel 1/4" 20ga 841215-004 tee, adaptor 1/4"t x 1/8"m x 1/8"f 869704-012...

  • Page 96: Enclosure- 25-30Hp/ 18-22Kw Air-Cooled (Odp)

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 ENCLOSURE- 25-30HP/ 18-22KW AIR-COOLED (ODP) 02250142-076R04...
  • Page 97 Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 ENCLOSURE- 25-30HP/ 18-22KW AIR-COOLED (ODP) part number description number quantity seal, door extruded sponge 013978 4 ft. frame, enclosure assy. 014790 strip, weather 1” x 1/8” foam 02250058-345 55 ft. lch. adj. trigger-lock blk es 02250094-632 panel, access door 33”...

  • Page 98: Enclosure- 25-30Hp/ 18-22Kw (Tefc); 40Hp/ 30Kw (Odp And Tefc) Air-Cooled

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 ENCLOSURE- 25-30HP/ 18-22KW (TEFC); 40HP/ 30KW (ODP and TEFC) AIR-COOLED 02250142-092R03...
  • Page 99 Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 ENCLOSURE- 25-30HP/ 18-22KW (TEFC); 40HP/ 30KW (ODP and TEFC) AIR-COOLED part number description number quantity seal, door extruded sponge 013978 4 ft. frame, enclosure assy. 014790 plug, plastic .437”dia.black 02250047-198 strip, weather 1” x 1/8” foam 02250058-345 55 ft.

  • Page 100: Enclosure- Water-Cooled

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.21 ENCLOSURE- WATER-COOLED 02250139-357R02...
  • Page 101 Section 8 ILLUSTRATIONS AND PARTS LIST 8.21 ENCLOSURE- WATER-COOLED part number description number quantity fan, enclosure 10s wc frame, enclosure assy. 014790 strip, weather 1” x 1/8” foam 02250058-345 55 ft. lch. adj. trigger-lock blk es 02250094-632 panel, access door 33” x 33” 02250100-067 panel, assembly roof 36”...

  • Page 102: Decal Group

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.22 DECAL GROUP...
  • Page 103 Section 8 ILLUSTRATIONS AND PARTS LIST 8.22 DECAL GROUP part number description number quantity decal, fork lifting 241814 decal, electrical component 250038-457 sign, warning sever fan 049855 sign, warning sever fan port 049965 sign, danger electrocution 049850 decal, warning auto start 041065 decal, 460 voltage international (I) 02250069-399...
  • Page 104 Section 8 ILLUSTRATIONS AND PARTS LIST 8.22 DECAL GROUP...
  • Page 105 Section 8 ILLUSTRATIONS AND PARTS LIST 8.22 DECAL GROUP (CONTINUED) part number description number quantity sign, warning "food grade" lube 250003-144 sign, danger air breathing 250027-935 sign, warning compressor fluid fill cap 049685 decal, warning auto start 250017-903 decal, fluid Sullube 02250069-389 •decal, fluid 24KT (not shown) 02250069-395...
  • Page 106 Section 8 ILLUSTRATIONS AND PARTS LIST 8.22 DECAL GROUP...
  • Page 107 Section 8 ILLUSTRATIONS AND PARTS LIST 8.22 DECAL GROUP (CONTINUED) part number description number quantity decal, Sullair 02250059-054 decal, 24 KT 02250061-016 decal, maintenance kit LS-100 02250144-323 decal, ISO 9001 02250057-624 decal, electrocution hazard international 02250077-472 decal, LS-100 2.5" high...

  • Page 108: Decal Locations

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.23 DECAL LOCATIONS...
  • Page 109 02250077-472 decal, warning auto start 250017-903 sign, danger electrocution 049850 decal, ISO 9001 02250057-624 decal, warning auto start 041065 decal, Sullair 02250059-054 decal, 24 KT (II) 02250061-016 decal, warning mixing fluids 02250110-891 decal, fluid Sullube 02250069-389 •decal, fluid 24KT 02250069-395 •decal, fluid SRF 1/4000...
  • Page 110 Section 8 ILLUSTRATIONS AND PARTS LIST 8.23 DECAL LOCATIONS...
  • Page 111 Section 8 ILLUSTRATIONS AND PARTS LIST 8.23 DECAL LOCATIONS (CONTINUED) part number description number quantity sign, warning sever fan 049855 sign, warning sever fan port 049965 decal, instument pnl universal 02250051-303 decal, protective earth ground 02250075-045 decal, PE designation 02250075-540 decal, danger hi voltage 042218 decal, 460 voltage international (III)

  • Page 112: Decal Locations- Enclosure

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.24 DECAL LOCATIONS- ENCLOSURE...
  • Page 113 Section 8 ILLUSTRATIONS AND PARTS LIST 8.24 DECAL LOCATIONS- ENCLOSURE part number description number quantity decal, LS-100 with stripe and logo 02250144-223 decal, black 12 x 36.75” 02250144-254 decal, fork lifting 241814 sign, warning "food grade" lube 250003-144 sign, danger air breathing 250027-935 decal, water drain 250022-810...

  • Page 114: Wiring Diagram- Electro-Mechanical Full Voltage

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.25 WIRING DIAGRAM- ELECTRO-MECHANICAL FULL VOLTAGE 02250143-904R02...

  • Page 115: Wiring Diagram- Supervisor Deluxe Full Voltage

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.26 WIRING DIAGRAM- SUPERVISOR DELUXE FULL VOLTAGE 02250143-900R03...

  • Page 116: Wiring Diagram- Electro-Mechanical Wye-Delta

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.27 WIRING DIAGRAM- ELECTRO-MECHANICAL WYE-DELTA 02250143-903R02...

  • Page 117: Wiring Diagram- Supervisor Deluxe Wye-Delta

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.28 WIRING DIAGRAM- SUPERVISOR DELUXE WYE-DELTA 02250143-901R03...

  • Page 118: Wiring Diagram- Electro-Mechanical Wye-Delta Europe

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.29 WIRING DIAGRAM- ELECTRO-MECHANICAL WYE-DELTA EUROPE 02250143-905R02...

  • Page 119: Wiring Diagram- Electro-Mechanical Supervisor Deluxe Full Voltage

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.30 WIRING DIAGRAM- ELECTRO-MECHANICAL SUPERVISOR DELUXE FULL VOLTAGE 02250143-902R03...
  • Page 120 NOTES...
  • Page 121 NOTES...
  • Page 122 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A. Sullair Road, No. 1 Zone Des Granges BP 82 Chiwan, Shekou 42602 Montbrison Cedex, France Shenzhen, Guangdong PRV. Telephone: 33-477968470 PRC POST CODE 518068 Fax: 33-477968499 Telephone: 755-6851686 www.sullaireurope.com Fax: 755-6853473 www.sullair-asia.com...

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