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Poulan Pro PR185H42STG Owner's Manual
Poulan Pro PR185H42STG Owner's Manual

Poulan Pro PR185H42STG Owner's Manual

Poulan pro lawn mower user manual
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IMPORTANT
MANUAL
Do Not Throw
Away
OWNER'S
MANUAL
MODEL:
PR185H42STG
LAWN TRACTOR
WARNING:
Read
this Owner's
Manual
and follow
all Warnings
and Safety
Instructions.
Failure
to do so can result
in serious
injury.
ALWAYS
WEAR
EYE PROTECTION
DURING
OPERATION
183113
3.502
RD
Pnnted m U.S A

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Summary of Contents for Poulan Pro PR185H42STG

  • Page 1 IMPORTANT MANUAL OWNER'S MANUAL MODEL: PR185H42STG LAWN TRACTOR ALWAYS WEAR EYE PROTECTION Do Not Throw WARNING: Read this Owner's all Warnings and Safety Failure to do so can result injury. DURING OPERATION Away Manual and follow Instructions. in serious 183113 3.502...
  • Page 2 Safe Operation IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION Read, understand, and followa/I instructions mthe manual and on the machine before starting.
  • Page 3 & Safe Operation Be sure the area _sclear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even w_th the blades off. Do not mow in reverse unless absolutely ways look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operat=on...
  • Page 4 PRODUCT SPECIFICATIONS GASOLINECAPACITY 2 0 GALLONS AND TYPE UNLEADED REGULAR ! OILTYPE (API-SF-SJ) SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER W/OFILTER 3 75 PINTS SPARK PLUG CHAMPION RC12YC GAP .040") GROUND SPEED (MPH): Forward Reverse TIRE PRESSURE FRONT: REAR CHARGING SYSTEM:...
  • Page 5 UNASSEMBLED Steering Wheel Sleeve Steering Adapter (1) Large Flat Washer (t) Hex Bolt 1/4-28 x 1-1/4 PARTS Steenng Wheellnse_ (1) Washer 17/32 x 1-3/16 x 12 Gauge Steermg Extension Shaft (1) Locknut 1/2-20 (1) Locknut 1/4-28 Seat (1) Knob_ Slope Sheet (1) Oil Drain Tube (2) Keys...
  • Page 6 Your new tractor has been assembled at the factory with exceptton of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED...
  • Page 7 SEAT PAN _ FIG. 2 INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob. • Remove adjustment knoband flatwasher secunng seat tocardboard packing and set aside for assembly ofseat to tractor. Pivot seat upward and remove from the cardboard packing.
  • Page 8 IMPORTANT: SHIPPING MULCHER PLATE PREATTACHED MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT SEPARATELY IN THE CARTON. YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES, WHICH BLADES FOR BAGGING AND DISCHARGING. TO USE YOUR MOWER WITH THE HIGH PERFORMANCE BLADES THE MULCHER PLATE MUST BE REMOVED FROM THE MOWER (SEE FIG.
  • Page 9 • OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BA'I-I'ERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENG,NEON ENG,NEOFF O,LPRESSORE L,GHTSON OVE,_MP I FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED...
  • Page 10 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL Compare the dlustrat_onsw_th your tractor to famdLanze yourself w_ththe locations of vanouscontrolsand th_s manual for future reference CHOKE CONTROL_ THROTTLE ' CONTROL_ CLUTCH/BRAKE HEIGHT _ PEDAL _.%_TMENT Our tractors conform to the safety standards of the Amencan National Standards Inshtute. ATTACHMENT CLUTCH LEVER: mower blades, or other attachments mounted toyour tractor.
  • Page 11 HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor ts equ=pped w=than operator presence sensing swttch. When engine is runnTng, any attempt by the operator to leave the seat wtthout first settmg the parking brake w=ll shut off the engine •...
  • Page 12 For best cutting performance, grass over 6 inches in height should be mowed twice. relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the g round when mower is at the desired cutting height in operating position.
  • Page 13 • FIG. 9 TOWING CARTS OTHER MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
  • Page 14 AUTOMATIC TRANSMISSION WARM UP • Before driving the unit in cold weather, the transmission should be warmed up as follows: • Be sure the tractor is on level ground. • Place the motion control lever in neutral. the parking brake and let the clutch/brake return to operating position.
  • Page 15 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed.
  • Page 16 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE AS YOU COMPLETE REGO , SERV,OE Check Brake Operation Check Tire Pressure Chock Operator Presence Interlock Systems Chock for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Chock Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level...
  • Page 17 CUSTOMER TRACTOR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service an d Adjustments section of this manual).
  • Page 18 CUSTOMER RESPONSIBILITIES BATTERY Your tractor has a battery charging system which is suffi- cient for normal use. However, pedodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. Keep battery bolts tight. Keep small vent holes open.
  • Page 19 CUSTOMER RESPONSIBILITIES CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed airto remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
  • Page 20 SERVICE AND ADJUSTMENTS WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" • Turn ignition key to "STOP" and remove key. •...
  • Page 21 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make suretiros are properly inflated (See "PROD- UCT SPECIF1CATIONS"section ofthis manual). Iftirosare over or underinflated, you will not properly adjust your mower.
  • Page 22 SERVICE AND ADJUSTMENTS REPLACE MOWER BLADE (See Fig. 23) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - • Remove mower from tractor MOWER" in this section of manual). •...
  • Page 23 SERVICE AND ADJUSTMENTS TRANSMISSION REMOVAUREPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. See "PURGE TRANSMIS- SION" in the Operation section of this manual. TRANSAXLE MOTION CONTROL NEUTRAL ADJUSTMENT (See Fig.
  • Page 24 SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY 'See Fig. 28) & WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from bat- teries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged.
  • Page 25 SERVICE AND ADJUSTMENTS INTERLOCKS RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Checkwidng. See electricalwidng diagram in the Repair Parts section. REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
  • Page 26 Immediately prepare yourtractor for storage atthe end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.
  • Page 27 TROUBLESHOOTING PROBLEM CAUSE Will not start Out of fuel. Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. Loose or damaged wiring. Carburetor Engine valves out of adjustment. Hard to start Dirty air filter.
  • Page 28 TROUBLESHOOTING PROBLEM CAUSE Engine continues to run Faulty operator-s_e_ presence control sy_em. when operator leaves seat with attachment clutch engaged Poor cut- uneven Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.
  • Page 29 POSITION CIRCUIT =MAKE" M+G+A1 NONE RUN/LIGHT B+A1 A2+L B+A1 NONE START B + S + A1 NONE NUMBER PR185H42STG BATTERY FUSE CLUTCH / BRAKE (PEDAL UP) BLACK ATPMENTCLUTCH METER HOUR BLACK (CLUTCH OFF) . (OPTIONAL) BLACK FUELI BLUE LINE I...
  • Page 30 TRACTOR - - MODEL ELECTRICAL NUMBER PR185H42STG PRODUCT NO. 954 56 67-82 II- ...
  • Page 31 TRACTOR - - MODEL ELECTRICAL NOTE: All component dimensions given in U.S. inches NUMBER PR185H42STG PART DESCRIPTION 144927 Battery 74760412 Bolt Hex Hd 1/4-20unc X 3/4 176689 Box Battery Fender 176138 Switch Interlock 175685 Harness Socket Light 4152J Bulb, Light # 1156...
  • Page 32 TRACTOR - - MODEL NUMBER PR185H42STG PRODUCT NO. 954 56 67-82 CHASSIS __159...
  • Page 33 TRACTOR - - MODEL CHASSIS NOTE: NUMBER PR185H42STG PART DESCRIPTION 174619 Chassis 176554 Drawbar 17060612 Screw 3/8-16 X .75 155272 Bumper Hood/Dash 168337X012 Dash P/L 72140608 Bolt Carriage 3/8-16 x 1 174996 Panel Dash Lh 145660 ClipTinnerman 172106 Panel Dash Rh...
  • Page 34 TRACTOR " " MODEL NUMBER pR185H4251_ rr_,,--,..--- - DRIVE 3,6 35 '...
  • Page 35 TRACTOR - - MODEL NUMBER PR185H42STG DRIVE PART DESCRIPTION Transaxle Hydro Gear 314-0510 (Order Parts From Transaxle Manufacturer) 165619 Rod Shift Hydro LT 76020416 Pin Cotter 1/8xl 10040400 Washer Lock Hvy Helical 74490544 Bolt, Hex FLGHD 5/16-18 Gr. 5 73800500...
  • Page 36 TRACTOR - - MODEL STEERING ASSEMBLY -_L_ _1 f , _... _ ... ','------1 ,, , r'_"-_- 51_54 NUMBER PR185H42STG PRODUCT NO. 954 56 67-82 "...
  • Page 37 : TRACTOR, - MODELNUMBER; STEERING ASSEMBLY NOTE: PR185H42STG PRODUCT NO. 954 56 67-82 PART DESCRIPTION 18O656 Wheel Steedng 172393 Axle Asm Cast Iron LT 169840 Spindle Asm LH 169839 Spindle Asm RH 6266H Bearing Race Thrust Harden 121748X Washer 25/32 X 1-5/8 X 16 Ga...
  • Page 38 Spring Seat Cprsn 2 250 BIk Zi 17000616 Screw 3/8-16 x 1.5 Smgml 19131614 Washer 13/32 X 1 X 14 Ga. 182493 Pan Seat 166369 Knob Seat 121246X Bracket Mounting Switch PR185H42STG PRODUCT NO.95456 PART 121248X 72050412 134300 121250X 123976X 171852 73800500 19171912 127018X NOTE: All component dimensions given in U.S.
  • Page 39 180892 Decal Replacement Parts 179128 Decal Deck "B" 42" 172740 Decal Fender Logo 157140 Decal Fender Danger E/F 172743 Decal Ins Strg Whl WHEELS AND TIRES 4,10 PR185H42STG PRODUCT PART 160396 176307 145005 169210 179768X428 179769X428 138311 173587 173589 183113...
  • Page 40 TRACTOR-- MODEL NUMBER PRi85H42STG PRODUCT NO.954 56 67-82 ENGINE "81 OPTIONAL EQUIPMENT Spark Arrester...
  • Page 41 TRACTOR - - MODEL ENGINE NOTE: NUMBER PR185H42STG PART DESCRIPTION 170771 Control, Throttle 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 Engine Briggs Model 407777 (Order Parts from Engine Mfg.) 149723 Muffler, Asm. Twin Lo-Tone 160589 Pipe Exhaust Intek 20 RH...
  • Page 42 TRACTOR " MODEL NUMBER PR185H42STG PRODUCT NO. 954 56 67-82 MOWER DECK 7 142 103 105 113 111 114-_'...
  • Page 43 Arm Assembly, Pad, Brake 133,943 Washer, Hardened 155046 Arm, Idler 122052X Spacer, Retainer 173442 Guard TUV Idler 171598 Knob Round 144959 V-Belt, 42" Mower NUMBER PR185H42STG PART 180532 132264 180533 136420 71081010 19061216 10071000 160793 2029J 179292X421 179293X421 17060510 72110505...
  • Page 44 TRACTOR - - MODEL NUMBER PR185H42STG PRODUCT NO. 954 56 67-82 MOWER LIFT 25 24 1/50 1718...
  • Page 45 TRACTOR MODEL MOWER LIFT NOTE: All component dimensions given in U.S. inches NUMBER PR185H42STG PART DESCRIPTION 159460 Wire Asm Inner/Sprg W/plunger LT 159471 Shaft Asm Lift RH w/Inf 105767X Pin Groove 1 500 Zinc 12000002 E Ring #5133-62 19211621 Washer 21/32 X 1 X 21 Ga...
  • Page 46 The Manufacturer warrants to the original consumer matedals and workmanship. For a period of two (2) years from date of purchase by the odginal consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing pads, any part which we find to be defective due to materials or workmanship.
  • Page 47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION .,,q 1. Fold this page along dotted 2. Hold page before 3. Sight across the fold in the direction 4. Compare ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES WARNING: To avoid serious injury, operate...
  • Page 48 PARTS Your POULAN PRO product quality standards. As with all mechanical necessary during the life of your unit. SERVICE OR REPLACEMENT Consult your dealer/place Consult the yellow pages (under "saws" Chain Blowers). For replacement parts, have Model Number/Manufacturer's Description of part. NOTE: Electrolux Home...