Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Poulan Pro 175682
Summary of Contents for Poulan Pro 175682
- Page 1 PR18542STC LAWN TRACTOR Always Wear Eye Protection During Operation Do Not Throw Away WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. 175682 01.08.01 RH Printed in U.S.A.
-
Page 2: Safety Rules
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. -
Page 3: Table Of Contents
Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. -
Page 4: Product Specifications
PRODUCT SPECIFICATIONS GASOLINE CAPACITY 2.00 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/ FILTER: W/O FILTER: 3.75 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .040") GROUND SPEED (MPH): FORWARD: REVERSE: TIRE PRESSURE: FRONT: REAR:... - Page 5 UNASSEMBLED HARDWARE Steering Wheel Steering Extension Shaft Steering Steering Sleeve Wheel Insert (1) Large Flat Washer (1) Hex Bolt 5/16-18 x 1-1/4 (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Hex Bolt 3/8-16 x 1 (1) Knob (1) Lock washer Keys (2) Keys...
-
Page 6: Assembly
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. - Page 7 SEAT PAN BATTERY BOX DOOR TERMINAL FIG. 2 INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. •...
- Page 8 I M P O R T A N T : F O R S H I P P I N G P U R P O S E S , T H E MULCHER PLATE WAS PREATTACHED TO YOUR MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON.
-
Page 9: Operation
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING LIGHTS ON OVER TEMP ENGINE ON ENGINE OFF OIL PRESSURE LIGHT PARKING BRAKE UNLOCKED MOWER LIFT FUEL... - Page 10 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. ATTACHMENT CLUTCH LEVER AMMETER CHOKE CLUTCH/...
-
Page 11: How To Use Your Tractor
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. -
Page 12: Before Starting The Engine
• Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See “TO AD- JUST MOWER CUTTING HEIGHT” in the Operation section of this manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. -
Page 13: Mowing Tips
season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. -
Page 14: Maintenance Schedule
CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension... -
Page 15: Operator Presence System
CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual). -
Page 16: Clean Air Screen
CUSTOMER RESPONSIBILITIES TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to “leak” power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. •... - Page 17 CUSTOMER RESPONSIBILITIES TO SERVICE CARTRIDGE • Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. • Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE.
-
Page 18: Service And Adjustments
SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key “OFF” and remove key. •... - Page 19 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD- UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.
- Page 20 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 20) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL • Remove mower from tractor (See “TO REMOVE MOWER”...
- Page 21 SERVICE AND ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor.
- Page 22 SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Figs. 26 and 27) CAUTION: Do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.
-
Page 23: Engine Stop
SERVICE AND ADJUSTMENTS ENGINE TO ADJUST THROTTLE CONTROL CABLE (See Fig. 29) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: •... -
Page 24: Storage
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. -
Page 25: Troubleshooting Points
TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. Hard to start Dirty air filter. - Page 26 TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged Poor cut - uneven Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.
-
Page 27: Schematic
TRACTOR - - MODEL NUMBER PR18542STC SCHEMATIC AMMETER (OPTIONAL) WHITE IGNITION SWITCH IGNITION SWITCH POSITION CIRCUIT “MAKE” M+G+A1 NONE RUN/LIGHT B+A1 A2+L B+A1 NONE START B + S + A1 NONE BATTERY FUSE CLUTCH / BRAKE (PEDAL UP) WHITE BLACK BLACK ATT'MENT CLUTCH BLACK... -
Page 28: Repair Parts
REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STC ELECTRICAL D .C... - Page 29 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STC ELECTRICAL PART DESCRIPTION 163465 Battery 74760412 Bolt Hex Hd 1/4-20unc X 3/4 156417 Case Battery Mech Hinge 153664 Switch Interlock Push-In 166181 Harness Socket Light 4152J Bulb, Light # 1156 4799J Cable Battery 146147 Cable Battery 6 Ga Red w/16 wire 175158...
-
Page 30: Repair Parts
REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STC CHASSIS AND ENCLOSURES... - Page 31 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STC CHASSIS AND ENCLOSURES NOTE: All component dimensions given in U.S. inches PART DESCRIPTION 174619 Chassis 176554 Drawbar 17060612 Screw 3/8-16x.75 155272 Bumper Hood/Dash 168337X012 Dash P/L 72140608 Bolt Carriage 3/8-16 x 1 155927 Panel Dash Lh 145660...
- Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STC DRIVE...
- Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STC DRIVE PART DESCRIPTION - - - - - - Transaxle Peerless (206-545C) (Order parts from transaxle manufacturer) 146682 Spring Return Brake T/a Zinc 123666X Pulley Transaxle 18" tires 12000028 Ring Retainer # 5100-62 121520X Strap Torque 30 Degrees 17060512...
-
Page 34: Steering Assembly
REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STC STEERING ASSEMBLY... - Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STC STEERING ASSEMBLY NOTE: All component dimensions given in U.S. inches PART DESCRIPTION 159944X428 Wheel Steering 172393 Axle Asm Cast 169840 Spindle Asm LH 169839 Spindle Asm RH 6266H Bearing Race Thrust Harden 121748X Washer 25/32 X 1-5/8 X 16 Ga 12000029...
- Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STC SEAT ASSEMBLY PART DESCRIPTION 171683 Seat 140551 Bracket Pivot Seat 8 720 71110616 Bolt Fin Hex 3/8-16 Unc X 1 19131610 Washer 13/32 X 1 X 10 Ga 145006 Clip Push-In 73800600 Nut Hex w/Ins.
- Page 37 Decal Fender Danger E/F 172743 Decal Ins Strg Whl WHEELS AND TIRES 4,10 PART 160396 176307 173587 173589 145005 133671 138311 175682 175683 PART 59192 65139 170455 59904 106732X421 Rim Asm 6"front Service 278H 9040H 106108X421 Rim Asm 8"rear Service 170456 7152J...
- Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STC ENGINE OPTIONAL EQUIPMENT Spark Arrester...
- Page 39 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STC ENGINE PART DESCRIPTION 170771 Control, Throttle 17720410 Screw Hex Thd Cut 1/4-20 x 5/8 - - - - - - - Engine Briggs Model 407777 (Order Parts From Engine Manufacturer) 149723 Muffler, Asm. Twin Lo-Tone 160589 Pipe Exhaust Intek 20 RH 159955...
- Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STC MOWER DECK 153 154 90 91...
- Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STC MOWER DECK PART DESCRIPTION 165892X421 Mower Deck Assembly, 42" 72140506 Bolt 138017 Bracket Asm Fr. Sway Bar 3/42 165460X421 Bracket Asm Deck 42" Sway Bar 4939M Retainer Spring 130832 Arm, Suspension, Rear 850857 Bolt 3/8-24 x 25 Grade 8 patched 10030600...
- Page 42 TRACTOR - - MODEL NUMBER PR18542STC MOWER LIFT 17 18 20...
- Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STC MOWER LIFT PART DESCRIPTION 159460 Wire Asm Inner/Sprg W/plunger LT 159471 Shaft Asm Lift RH w/Inf 105767X Pin Groove 1 500 Zinc 12000002 E Ring #5133-62 19211621 Washer 21/32 X 1 X 21 Ga 120183X Bearing Nylon Blk 629 Id 125631X...
- Page 44 NOTES...
-
Page 45: Warranty
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. - Page 46 POLICY POLICY POLICY POLICY POLICY ® Issued January 1980 Revised January 1991 NEW PEERLESS GEAR POWER TRAIN COMPONENTS Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contained below, will,at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh’s factory in Grafton, Wisconsin, to be DEFECTIVE IN MATERIAL...
- Page 47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING GUIDE Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
-
Page 48: Parts And Service
PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1.