Periodic Maintenance - KTM 125 EXE 2001 Owner's Handbook Manual

A washed motorcycle can be checked more quickly which saves money!
Check oil level in oil tank and verify kink-less arrangement of bleeder hose
Change transmission oil
Check spark plug, set electrode gap, replace plug if necessary
Check carburetor connection boots for cracks and leaks
Check idle setting and emission values
Check bleeder hoses for damage and kink-free arrangement
Check cooling system for leaks, antifreeze protection
Check exhaust system for leaks and suspension
Check actuating cables for damage, smooth operation, and kink-less arrangement,
and adjust and lubricate
Check oil level in master cylinder of hydraulic clutch
Clean air filter and air filter box
Check cables for damage and kink-less arrangement
Check headlamp adjustment
Check electrical system for proper operation
(low/high beams, stop light, turn indicators, tell-tale lamps,
speedometer illumination, horn, battery holder, and connections)
14
Check brake fluid level, lining thickness, and brake discs
Check brake lines for damage and leaks
Check/adjust smooth operation, free travel of handbrake/footbrake levers
Check screws of brake system for tight fit
Check suspension strut and fork for leaks and proper function
Clean fork dust sleeves
Bleed fork legs
Check swinging-fork pivot
Check/adjust steering-head bearing
Check all chassis screws for tight fit (fork plates, fork leg, axle nuts/screws,
swinging-fork pivot, suspension strut)
Check spoke tension and rim joint
Check tire condition and inflation pressure
Check chain, chain wheels, chain wheel guides for wear, tight fit, and tension
Lubricate chain
Check wheel bearings for play
IMPORTANT RECOMMENDED MAINTENANCE PROCEDURES TO BE PERFORMED BASED ON A SEPARATE SUPPLEMENTARY ORDER
Verify proper function of exhaust control
Perform complete fork maintenance
Perform complete suspension strut maintenance
Clean and lubricate the steering-head bearing and sealing elements
Clean and adjust the carburetor
Replace the glass-fiber yarn packing of the main silencer
Treat the electrical contacts and switches with contact spray
Replace the oil of the hydraulic clutch
Replace the brake fluid
S I
ERVICE NTERVALLS SHOULD NEVER BE EXCEED BY MORE THAN
M
AINTENANCE WORK DONE BY

PERIODIC MAINTENANCE 2001

KTM
AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE OF CARE AND CHECKS DONE BY THE RIDER
125 SUPERMOTO
1. Service after 2. Service after
1000 km 4000 km
at least
once a year
125 EXE
every
4000 km
or
once a year
every 2 year
or 20000 km
500 !
KM
!