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Owner's Manual
SGA 100 And SGA 100C
1.
Safety Symbol Definitions
Warning! Watch Out! There are possible hazards as
shown in the adjoining symbols.
Beware of electric shock from wiring. Turn Off welding
power source and disconnect power before installing this
kit. Reinstall all panels and covers.
Wear safety glasses with side shields.
NOTE
2.
Weld Control Specifications
Input Power
Control Circuit Voltage Provided To Spool Gun
Welding Power Source Type
Connections
Welding Process
Input Power Cord With Plug
Overall Dimensions
Weight
3.
Duty Cycle
6 Minutes Welding
NOTE: If you are connecting this spoolgun adapter to a unit with an output contactor, proceed to Section 4. If you are
connecting this spoolgun adapter to a unit without an output contactor, proceed to Section 5.
The SGA 100 and SGA 100C are not required for use with the Millermatic 185 and
IronMan 210 models, and IronMan 250 models effective with serial no. LA135884
and following).
Specification
Single-Phase 115 Volts AC, .5 Amperes, 60 Hertz
36 Volts DC
Constant Voltage (CV) DC, With or Without Contactor
Gun Trigger Controls, Gas And Weld Cables
DC Gas Metal Arc Welding (GMAW)
10 ft (3 m)
SGA 100: 13 in (330 mm) L x 8 in (203 mm) W x 5 in (127 mm) H
SGA 100C: 13 in (330 mm) L x 8 in (203 mm) W x 9 in (229 mm) H
SGA 100: 10 lb (4.5 kg); SGA 100 C: 13 lb (5.9 kg)
4 Minutes Resting
June 2000
Use above FORM number when ordering extra manuals.
Have only trained and qualified persons install, operate,
or service this unit. Call your distributor if you do not un-
derstand the directions. For WELDING SAFETY and
EMF information, read welding power source Owner's
Manual.
Hot parts can cause burns. Welding makes parts very hot
− let them cool before touching.
Maximum rating for the SGA 100
and SGA 100C is 150 amperes at a
60% duty cycle.
Duty Cycle is percentage of 10 min-
utes that unit can weld at rated load
without overheating.
FORM: OM-190 753F
2000 MILLER Electric Mfg. Co.

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Summary of Contents for Miller Electric SGA 100

  • Page 1 Overall Dimensions SGA 100: 13 in (330 mm) L x 8 in (203 mm) W x 5 in (127 mm) H SGA 100C: 13 in (330 mm) L x 8 in (203 mm) W x 9 in (229 mm) H Weight SGA 100: 10 lb (4.5 kg);...
  • Page 2 Installing SGA 100 Spoolmate Adapter (Kit 043 856) A. Making Connections To Units With An Output Contactor (Millermatic 185 And IronMan 210 Models, And IronMan 250 Models Effective With Serial No. LA135884 And Following Do Not Require This Accessory) Drawing shows typical welding power source installation.
  • Page 3 B. Connecting Spoolmate Spoolgun Weld Cable To Units Without A 1/2 in Weld Cable Stud Wire Drive Assembly Drawing shows typical welding Gun Securing Bolt power source installation. Gun Securing Nut Remove gun securing nut. Terminal Slide terminal onto gun securing bolt and secure with gun securing nut.
  • Page 4 Installing SGA 100C Spoolmate Adapter w/ Contactor (Kit 043 857) A. Making Connections To Units Without An Output Contactor Y Turn Off and disconnect in- Drawing shows typical welding put power or shut off engine. power source installation. Welding Generator Weld Cable (Customer Supplied) Spoolmate 185...
  • Page 5 B. Making Connections In The Contactor Control Box The SGA 100C can be used Tools Needed: with welding power 3/8 in sources by simply following the hookup procedure for an SGA 100. SGA 100C Control Box Contactor Box Remove contactor box Contactor Control Leads Spoolgun Weld Cable Ring Terminal...
  • Page 6: Electrical Diagram

    Electrical Diagram Figure 6-1. Circuit Diagram SC-190 415 OM-190 753 Page 6...
  • Page 7 Notes OM-190 753 Page 7...
  • Page 8 Parts Figure 7-1. Main Assembly OM-190 753 Page 8...
  • Page 9 043856 043857 Part Description SGA 100 Spoolmate 185 Adapter Kit 043 856 Or SGA 100C Spoolmate 185 Adapter w/Contactor Kit 043 857 ..057 357 ... . .
  • Page 10 OM-190 753 Page 10...

This manual is also suitable for:

Sga 100c