Lubrication Recommendations - Polaris Sportsman 9921309 Owner's Manual

Polaris industries all-terrain vehicles owner's manual
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MAINTENANCE

Lubrication Recommendations

Check and lubricate all components at the intervals outlined in the
Periodic Maintenance Chart beginning on page 70. Items not
listed in the chart should be lubricated at the general lubrication
interval.
NOTE:
The a-arms and lower control arms are lubricated at the factory, and
no additional lubrication will be needed. However, if these components
are subjected to severe use, grease zerks have been provided for
additional lubrication at the user's discretion.
Item
Engine Oil
Brake Fluid
Drive Chains
Gear Selector Oil
Transmission Oil
Front Prop Shaft Yoke Polaris Premium U-Joint
AWD Hubs
Ball Joint
Rear Axle Bearing
Swing Arm Bushings
Middle Axle Bearings
Center Swing Arm
Housing
Rear Strut
Tie Rod Ends
= Perform more often for vehicles subjected to severe use
74
Lube
PS-4 PLUS Performance
Synthetic 2W-50
DOT 4 Only
O-ring chain lube or SAE 80/
90
PS-4 PLUS Performance
Synthetic 2W-50
Polaris Premium Synthetic
Gearcase Lube
Lube
Premium Demand Drive Hub
Fluid
Polaris Premium all Season
Grease or grease conform-
ing to NLGI No. 2
Polaris Premium all Season
Grease or grease conform-
ing to NLGI No. 2
Method
See page 77.
See page 38.
Lubricate as often as required
(before each ride in wet condi-
tions).
Maintain oil level at the center of
the shift rail. Do not overfill.
See page 81.
Grease fittings (3 pumps maxi-
mum) every 500 miles, before long
periods of storage, or after pres-
sure washing or submerging
Remove set screw in hubs. Rotate
wheels to 4:00 position (see illus-
tration on next page). If lubricant is
not visible add more. Reinstall set
screw.
Locate zerk on back side of struts
and grease with grease gun.
Locate fitting on eccentric and
grease with grease gun.
Locate fitting on swing arm and
grease with grease gun.
Locate fitting on eccentric and
grease with grease gun.
Locate fitting on swing arm
housing and grease with grease
gun.
Locate fitting on rear strut and
grease with grease gun.
Grease with grease gun.

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2008 sportsman 500 6x6

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