Motorola V180 Service Manual
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Motorola V180 Service Manual

Motorola V180 Service Manual

Digital wireless telephone, gsm 850/900/1800/1900 mhz, gprs
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Download this manual See also: Instruction Manual, Manual
Level 1 and 2 Service Manual
V180
Digital Wireless Telephone
GSM 850/900/1800/1900 MHz, GPRS

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Summary of Contents for Motorola V180

  • Page 1 Level 1 and 2 Service Manual V180 Digital Wireless Telephone GSM 850/900/1800/1900 MHz, GPRS...

  • Page 3: Table Of Contents

    Level 1 and 2 Service Manual Contents V180 6809485A79-O Introduction ................. 5 Product Identification .
  • Page 4 Contents V180 July 08, 2004 6809485A79-O...

  • Page 5: Introduction

    Available on a contract basis, Motorola Inc. offers comprehensive maintenance and installation programs that allow customers to meet requirements for reliable, continuous communications. To learn more about the wide range of Motorola service programs, contact your local Motorola products representative or the nearest Customer Service Manager. Product Identification Motorola products are identified by the model number on a label usually located under the battery.

  • Page 6: Computer Program Copyrights

    The Motorola products described in this manual may include Motorola computer programs stored in semiconductor memories or other media that are copyrighted with all rights reserved worldwide to Motorola. Laws in the United States and other countries preserve for Motorola, Inc. certain exclusive rights to the copyrighted...

  • Page 7: Warranty Service Policy

    Customer’s original units will be repaired but not refurbished as standard. Appointed Motorola Service Hubs will perform warranty and non-warranty field service for level 2 (assemblies) and level 3 (limited PCB component). Motorola High Tech Centers will perform level-4 (full component) repairs.

  • Page 8: Parts Replacement

    When ordering replacement parts or equipment, include the Motorola part number and description used in the service manual. When the Motorola part number of a component is not known, use the product model number or other related major assembly along with a description of the related major assembly and of the component in question.

  • Page 9: Specifications

    Level 1 and 2 Service Manual Specifications Specifications General Function Specification 824-848 MHz Tx Frequency Range GSM 850 869-893 MHz Rx 880-915 MHz Tx (with EGSM) Frequency Range GSM 900 925-960 MHZ Rx 1710-1785 MHz Tx Frequency Range DCS 1800 1805-1880 MHz Rx 1850-1910 MHz Tx Frequency Range PCS 1900...
  • Page 10 Specifications V180 Speech Coding Function Specification Classes Class 1 bits = 182 bits; Class 2 bits = 78 bits Bit Rate with FEC Encoding 22.8 kbps July 08, 2004 6809485A79-O...

  • Page 11: Product Overview

    The V180 has removeable bezels that allow the user to change the look of their phone. Features available in this family of telephones include: •...
  • Page 12 Product Overview V180 Other technical features include: • WAP 2.0/MIB 2.2 • MMS • EMS 5.0 • IM Wireless Village • 22 KHz polyphonic speaker • J2ME™ MIDP 2.0 • Mini USB connector • GPRS Class 10 July 08, 2004...
  • Page 13 Because the GSM standard does not provide the option to store voice tags onto the SIM card, voice tags are added to the phone’s memory. V180 telephones also include a voice recorder that allows up to 2 minutes of personal messages to be recorded. This feature has a complete set of record, playback, and management tools that make it easy to store and maintain a list of personal memos.
  • Page 14 User must subscribe to a caller line identification service through their service provider. Other Features Detailed descriptions of these and other V180 features can be found in the appropriate user’s guide listed in the “Related Publications” section toward the end of this manual.

  • Page 15: General Operation

    General Operation Controls, Indicators, and Input / Output (I/O) Connections The V180 telephone’s controls are located on the sides of the device and on the keypad. Indicators, in the form of icons, are displayed on the LCD (see Figure 2).
  • Page 16 General Operation V180 Display animation makes the phone’s menus move smoothly as the user scrolls up and down. Turn animation off to conserve the battery. +49@ ] Ñ yÉ Service Provider 10/15/03 Date Messages Recent Calls Browser à Phonebook Clock...

  • Page 17: User Interface Menu Structure

    Level 1 and 2 Service Manual General Operation User Interface Menu Structure Figure 3 shows the telephone menu structure. Main Menu Settings Menu Games & Apps Personalize Home Screen Multimedia Main Menu Them Color Style Camera Greeting Pictures Wallpaper Sounds Screen Saver MotoMixer Quick...

  • Page 18: Alert Settings

    General Operation V180 Alert Settings V180 telephones include up to 32 preset alert tones and vibrations that can be applied to all alert events at the same time. ➧ Pressing either volume key will mute the alert. Battery Function Battery Gauge The telephone displays a battery level indicator icon in the idle screen to indicate the battery charge level.

  • Page 19: Tools And Test Equipment

    GSM / DCS Test SIM Used to enable manual test mode 1. To order in North America, contact Motorola Aftermarket and Accessories Division (AAD) at (800) 422-4210 or FAX (800) 622-6210; Internationally, AAD can be reached by calling (847) 538-8023 or faxing (847) 576-3023.

  • Page 20: Disassembly

    V180 Disassembly The procedures in this section provide instructions for the disassembly of V180 telephones. Tools and equipment used for the phone are listed in Table 1, preceding. Many of the integrated devices used in this equipment are vulnerable to damage from electrostatic discharge (ESD).
  • Page 21 Level 1 and 2 Service Manual Disassembly Lift the end of the battery and remove it completely. See Figure 2. Battery 031828o Figure 2. Removing the battery There is a danger of explosion if the Lithium Ion battery is replaced incorrectly. Replace only with the same type of battery or equivalent as recommended by the battery manufacturer.

  • Page 22: Removing And Replacing The Subscriber Identity Module (Sim)

    Disassembly V180 Removing and Replacing the Subscriber Identity Module (SIM) Remove the battery door and battery as described in the procedures. 040431o Figure 3. Removing the SIM Slide the SIM out of it’s holder as shown in Figure 3. Carefully lift the SIM out of the phone.

  • Page 23: Removing And Replacing The Antenna

    Level 1 and 2 Service Manual Disassembly Removing and Replacing the Antenna Remove the battery door and battery as described in the procedures. To remove the antenna, by hand, rotate the antenna counterclockwise until loose. See Figure 4. Antenna 031830o Figure 4.

  • Page 24: Removing And Replacing The Rear Housing

    Disassembly V180 Removing and Replacing the Rear Housing This product contains static-sensitive devices. Use anti-static handling procedures to prevent electrostatic discharge (ESD) and component damage. Remove the battery cover, battery, SIM, and antenna as described in the procedures. In addition to 4 screws, the rear housing assembly is fastened with plastic latches.
  • Page 25 Level 1 and 2 Service Manual Disassembly Carefully lift the rear housing away from the front housing and flip assembly. Rear Housing Latch Rear Housing Latch 040210o Figure 6. Removing the rear housing To replace, carefully align the rear housing to the front housing and the flip assembly, then press the rear chassis assembly down until the 2 housing catches engage with the corresponding openings on the rear chassis assembly.

  • Page 26: Removing And Replacing The Transceiver Board Assembly

    Disassembly V180 Removing and Replacing the Transceiver Board Assembly This product contains static-sensitive devices. Use anti-static handling procedures to prevent electrostatic discharge (ESD) and component damage. Remove the battery cover, battery, SIM, antenna, rear housing and battery tray as described in the procedures The flexible printed cable (FPC) (flex) is easily damaged.
  • Page 27 Level 1 and 2 Service Manual Disassembly Lift the transceiver board assembly out of the front housing. See Figure 8. Plastic Tweezers Flex Connector 040245o Figure 8. Removing the transceiver PC board assembly To replace, insert the transceiver board assembly into the front housing with the flex connector on top.

  • Page 28: Removing And Replacing The Keypad

    Disassembly V180 Removing and Replacing the Keypad Remove battery cover, battery, SIM, antenna, rear housing, and transceiver board assembly as described in the procedures. Using the plastic tweezers, lift the top part of the keypad assembly, away from the transceiver board assembly (see Figure 9). The bottom part the keypad assembly may be secured by adhesive material.

  • Page 29: Removing And Replacing The Microphone And Microphone Grommet

    Level 1 and 2 Service Manual Disassembly Removing and Replacing the Microphone and Microphone Grommet This product contains static-sensitive devices. Use anti-static handling procedures to prevent electrostatic discharge (ESD) and component damage. Remove battery cover, battery, SIM, antenna, rear housing, and transceiver board assembly as described in the procedures.

  • Page 30: Removing And Replacing The Cli Lens

    Disassembly V180 Removing and Replacing the CLI Lens Remove the battery cover, battery, SIM, antenna, and rear housing as described in the procedures. Using the disassembly tool, gently pry up on the CLI lens to remove it from the flip assembly as shown in Figure 11. Be careful not to damage the lens.

  • Page 31: Removing And Replacing The Flip Housing

    Level 1 and 2 Service Manual Disassembly Removing and Replacing the Flip Housing Remove the battery cover and battery, SIM, antenna, rear housing, transceiver board assembly, keypad, microphone, CLI Lens as described in the procedures. Use a T6 driver to remove the 4 bracket overshield screws from the flip assembly (see Figure 12).

  • Page 32: Removing And Replacing The Display Module

    Disassembly V180 Removing and Replacing the Display Module Remove the battery cover and battery, SIM, antenna, rear housing, transceiver board assembly, keypad, microphone, CLI Lens, and flip housing as described in the procedures. Remove the rubber CLI boot from the flip assembly..
  • Page 33 Level 1 and 2 Service Manual Disassembly Carefully remove the Flexprint cable from the flip housing. Be careful not to damage the Flexprint cable assembly. 040445o Figure 14. Removing the Display Assembly Carefully lift the display module assembly out of the flip housing. Release the 4 latches around the display module, and the display connector to remove the display module from the Flexprint cable assembly.

  • Page 34: Subscriber Identity Module (Sim) And Identification

    The Mechanical Serial Number (MSN) is an individual unit identity number and remains with the unit throughout the life of the unit. The MSN can be used to log and track a unit on Motorola's Service Center Database. The MSN is divided into 4 sections as shown in Figure 15.
  • Page 35 Level 1 and 2 Service Manual Subscriber Identity Module (SIM) and Identification International Mobile Station Equipment Identity (IMEI) The International Mobile station Equipment Identity (IMEI) number is an individual number unique to the PCB and is stored within the unit's memory. The IMEI uniquely identifies an individual mobile station and thereby provides a means for controlling access to GSM networks based on mobile station types or individual units.

  • Page 36: Troubleshooting

    V180 Troubleshooting Manual Test Mode Motorola V180 telephones are equipped with a manual test mode capability. This allows service personnel to verify functionality and perform fault isolation by entering keypad commands. To enter the manual test command mode, a GSM/DCS test SIM must be used.
  • Page 37 Level 1 and 2 Service Manual Troubleshooting Table 3. Manual Test Commands (Continued) Key Sequence Test Function/Name Remarks 5*0*10 Set audio level 10 5*0*11 Set audio level 11 5*0*12 Set audio level 12 5*0*13 Set audio level 13 5*0*14 Set audio level 14 5*0*15 Set audio level 15 6*2*2*0*0...

  • Page 38: Troubleshooting Chart

    Troubleshooting V180 Troubleshooting Chart Table 4. Level 1 and 2 Troubleshooting Chart SYMPTOM PROBABLE CAUSE VERIFICATION AND REMEDY 1. Telephone will not turn on or stay on. a) Battery either discharged or Measure battery voltage across a 50 ohm (>1 defective.
  • Page 39 Level 1 and 2 Service Manual Troubleshooting Table 4. Level 1 and 2 Troubleshooting Chart (Continued) SYMPTOM PROBABLE CAUSE VERIFICATION AND REMEDY b) Microphone defective. Gain access to microphone. Disconnect and substitute a known good microphone. Place a call and verify improvement in transmit signal as heard by called party.

  • Page 40: Programming: Software Upgrade And Flexing

    Troubleshooting V180 Table 4. Level 1 and 2 Troubleshooting Chart (Continued) SYMPTOM PROBABLE CAUSE VERIFICATION AND REMEDY 11. Real Time Clock resetting when Lithium button cell in the display board Refer service to a Level 3 service center for standard battery is removed.

  • Page 41: Part Numbers

    Level 1 and 2 Service Manual Part Numbers Part Numbers The following information is provided as a reference for the parts associated with V180 telephones. Related Publications Motorola V180 Comprehensive User’s Guide, English 6809482A66 (SJJN6418A) Motorola V180 Reference Guide, English 6809482A67 6809485A79-O July 08, 2004...

  • Page 42: Exploded View Diagram

    Part Numbers V180 Exploded View Diagram 040442o Figure 16. Exploded View Diagram July 08, 2004 6809485A79-O...

  • Page 43: Exploded View Parts List

    Flip Bezel Assembly Battery To order parts please use the following Link: https://wissc.motorola.com/wissc_root/main/BrowserOK.html (Password is Required) For information on ordering parts please contact EMEA at + 49 461 803 1638. There is a danger of explosion if the Lithium Ion battery pack is replaced incorrectly.
  • Page 44 Part Numbers V180 July 08, 2004 6809485A79-O...
  • Page 45 1 and 2 Index Level 1 and 2 Service Manual Index V180 6809485A79-O in use indicator 16 indicators alert setting indicator 16 alert setting 16 alert settings 18 battery level 16 antenna, removing and replacing 23 in use 16 menu 16...
  • Page 46 Index V180 removing 24 support regulatory agency compliance 5 customer 7 related publications 41 product 7 removing antenna 23 battery 18, 20 text entry 14 battery housing 20 tools and test equipment 19 CLI Lens 30 transceiver board assembly, removing and replacing 26...
  • Page 48 MOTOROLA, the Stylized M Logo, and all other trademarks indicated as such herein are trademarks of Motorola, Inc. ® Reg. U.S. Pat. & Tm. Off. All other product or service names are the property of their respective owners. © 2004 Motorola, Inc.

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