Siemens SINUMERIK 828D Manual
  1. Manuals
  2. Brands
  3. Siemens Manuals
  4. Control Systems
  5. SINUMERIK 828D Turning
  6. Manual

Siemens SINUMERIK 828D Manual

Motion
Hide thumbs Also See for SINUMERIK 828D:
Table of Contents

Advertisement

Quick Links

See also: Diagnostic Manual , Manual
SINUMERIK
SINUMERIK 828D
SINUMERIK 840D sl
SINUMERIK Operate - Milling
Control system overview
for machine tools' sales people
Valid for:
Controls
SINUMERIK 828D / SINUMERIK 840D sl
Software
CNC software version 4.7
2017
A5E41992599B AA
___________________
Preface
___________________
Introduction
___________________
System overview
___________________
CNC operation with
SINUMERIK Operate
___________________
CNC operation in manual
mode (JOG)
___________________
Tool management
___________________
Data memory
___________________
Data transfer
___________________
CNC operation in automatic
mode (AUTO)
___________________
CNC functions
___________________
Tool and mold making
___________________
CNC programming methods
___________________
Workpiece visualization
___________________
CNC technology cycles
___________________
Complete machining
___________________
SINUMERIK Integrate Run
MyRobot
___________________
Tools and information
___________________
Safety functions
___________________
Summary of unique selling
points
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Advertisement

Table of Contents
loading

Related Manuals for Siemens SINUMERIK 828D

Summary of Contents for Siemens SINUMERIK 828D

  • Page 1 CNC technology cycles ___________________ Complete machining ___________________ SINUMERIK Integrate Run MyRobot ___________________ Tools and information ___________________ Safety functions ___________________ Summary of unique selling points Valid for: Controls SINUMERIK 828D / SINUMERIK 840D sl Software CNC software version 4.7 2017 A5E41992599B AA...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Preface

    Scope of validity This document provides you with an overview of the range of functions included in SINUMERIK 828D and the SINUMERIK 840D sl with SINUMERIK Operate V4.7 for milling machines. The document is focusing on vendors and dealers of machine tools.
  • Page 4 Coombes Mark United Kingdom mark.coombes@siemens.com Neitzke Wolfgang wolfgang.neitzke@siemens.com Nguyen Vietnam nguyen.tam@siemens.com Homepage: For further information please visit ... CNC4you-Portal (http://siemens.com/cnc4you) Technical online documentation (https://support.industry.siemens.com/cs/document/109476679/technical-online- documentation-for-sinumerik-sinamics-simotion-and-simotics?dti=0&lc=en-WW) SINUMERIK Operate - Milling Control system overview for machine tools' sales people, 2017, A5E41992599B AA...

  • Page 5: Table Of Contents

    Table of contents Preface ............................3 Introduction........................... 9 System overview ......................... 11 SINUMERIK 828D ......................11 2.1.1 Handheld unit ........................15 SINUMERIK 840D sl ......................16 2.2.1 Panels ..........................17 2.2.2 Operator panel equipment ....................21 2.2.3 Handheld units ........................23 CNC operation with SINUMERIK Operate ..................
  • Page 6 Table of contents Data memory ..........................45 Data storage - SINUMERIK 828D ..................45 Data storage - SINUMERIK 840D sl ...................46 Data transfer ..........................47 Program Manager ......................47 Ethernet networking ......................48 CNC operation in automatic mode (AUTO) ..................49 Block search ........................49 Program control ........................50...
  • Page 7 SINUMERIK Safety Integrated ..................105 17.2 Collision avoidance ......................106 Summary of unique selling points ....................107 18.1 SINUMERIK 828D ......................107 18.2 SINUMERIK 840D sl ....................... 108 Index ............................109 SINUMERIK Operate - Milling Control system overview for machine tools' sales people, 2017, A5E41992599B AA...
  • Page 8 Table of contents SINUMERIK Operate - Milling Control system overview for machine tools' sales people, 2017, A5E41992599B AA...

  • Page 9: Introduction

    Introduction SINUMERIK 828D and SINUMERIK 840D sl, the easily understandable and intuitive SINUMERIK Operate programming interface, and the SINUMERIK MDynamics milling technology packages provide a tailored solution for all CNC milling machines and machining centers used worldwide. SINUMERIK Operate Characteristic features of SINUMERIK Operate include…...
  • Page 10 Introduction SINUMERIK 828D and SINUMERIK 840D sl with SINUMERIK MDynamics so offer a control configuration that covers all required application areas for using the milling technology without subsequent commissioning effort: Easy-to-use interface for all machine functions DIN/ISO programming on the machine...

  • Page 11: System Overview

    System overview SINUMERIK 828D Alongside three high-performance CNC variants of SINUMERIK 828D, SINUMERIK 828D BASIC is a low-cost starter model in the compact class. SINUMERIK 828 therefore fits the performance requirements of standard machine concepts perfectly. Panel-based compact CNC Technologies: Turning, milling, G-Tech...
  • Page 12 System overview 2.1 SINUMERIK 828D SINUMERIK 828D BASIC PPU 24x.3 The SINUMERIK 828D BASIC is an operator-panel CNC that combines all the components of a CNC in a single unit: CNC, PLC, HMI 10.4" TFT color display Full CNC keyboard...
  • Page 13 System overview 2.1 SINUMERIK 828D SINUMERIK 828D PPU 28x.3 The SINUMERIK 828D PPU 28x.3 is an operator-panel CNC that combines all the components of a CNC in a single unit: CNC, PLC, HMI 10.4" TFT color display Full CNC keyboard...
  • Page 14 System overview 2.1 SINUMERIK 828D SINUMERIK 828D ADVANCED PPU 290.3 The SINUMERIK 828D ADVANCED PPU 290.3 is an operator-panel CNC that combines all the components of a CNC in a single unit: CNC, PLC, HMI 15.6" multitouch display in 16:9 format...

  • Page 15: Handheld Unit

    System overview 2.1 SINUMERIK 828D 2.1.1 Handheld unit Mini handheld unit You can install the mini handheld unit pictured below in setup mode. SINUMERIK Operate - Milling Control system overview for machine tools' sales people, 2017, A5E41992599B AA...

  • Page 16: Sinumerik 840D Sl

    System overview 2.2 SINUMERIK 840D sl SINUMERIK 840D sl SINUMERIK 840D sl is an open CNC for modular premium machine concepts. With powerful, innovative system functions, the SINUMERIK 840D sl opens up a boundless range of technologies. SINUMERIK 840D sl is leading the way in exploiting global machining trends;...

  • Page 17: Panels

    System overview 2.2 SINUMERIK 840D sl 2.2.1 Panels SINUMERIK OP 08T Operator panel 191 mm wide, 7.5" TFT display (resolution 640 × 480 pixels) Integrated 75-key CNC keyboard (layout as for the SINUMERIK full CNC keyboard) With USB interface at the front Version with membrane keys SINUMERIK OP 010 Operator panel 483 mm wide,...
  • Page 18 System overview 2.2 SINUMERIK 840D sl OP 010C Operator panel 483 mm wide, 10.4" TFT display (resolution 640 × 480 pixels) Integrated CNC keyboard With USB interface for a memory stick at the front Version with mechanical keys Separate machine control panel OP 012 Operator panel 483 mm wide, 12"...
  • Page 19 System overview 2.2 SINUMERIK 840D sl SINUMERIK OP 015 black Operator panel 396 mm wide, 15.6" TFT display (resolution 1366 × 768 pixels) Capacitive keyboard with 64 keys Capacitive display area for gesture operation (touch operation) Note: see also Chapter Multitouch operation (Page 27) SINUMERIK OP 019 Operator panel 483 mm wide,...
  • Page 20 System overview 2.2 SINUMERIK 840D sl SIMATIC Industrial Thin Client SIMATIC Industrial Thin Client Touch operation Connection via Ethernet Versions: SIMATIC ITC 1200, 12" widescreen TFT dis- play (resolution 1280 x 800 pixels) SIMATIC ITC 1500, 15" widescreen TFT dis- play (resolution 1280 x 800 pixels) SIMATIC ITC 1900, 19"...

  • Page 21: Operator Panel Equipment

    System overview 2.2 SINUMERIK 840D sl 2.2.2 Operator panel equipment PCU 50 We offer the PCU 50.x for customers who specify a hard disk and/or supplementary Windows-based software. Windows 7 operating system Up to 40 GB for data (part programs, documentation, other data) Additional PCI slots Additional CF card slot DVI interface...
  • Page 22 System overview 2.2 SINUMERIK 840D sl SIMATIC IPC Panel PC variant up to 19" panels for multitouch operation: Compact and rugged Solid State Drive (SSD) Passive cooling Specific configuration for SINUMERIK SINUMERIK Operate - Milling Control system overview for machine tools' sales people, 2017, A5E41992599B AA...

  • Page 23: Handheld Units

    System overview 2.2 SINUMERIK 840D sl 2.2.3 Handheld units Mini handheld unit The following mini-handheld unit is suitable for the machine setup: SINUMERIK HT 2 The SINUMERIK HT 2 handheld terminal is designed to allow machine tools to be operated manually if you need to remain mobile during operation (e.g.
  • Page 24 System overview 2.2 SINUMERIK 840D sl SINUMERIK HT 8 The mobile SINUMERIK HT 8 handheld ter- minal combines the functions of an operator panel and a machine control panel in a single device. Fully graphic 7.5" TFT color display Mobility for operator control and monitoring Operation via touch screen, membrane keys and touch pen Emergency stop button and 2 enabling...

  • Page 25: Cnc Operation With Sinumerik Operate

    CNC operation with SINUMERIK Operate Animated elements SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration To illustrate which parameters affect what in machining operations, SINUMERIK Operate offers a new input support function with animated element sequences.

  • Page 26: Onboard Documentation

    CNC operation with SINUMERIK Operate 3.2 Onboard documentation Onboard documentation SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration For each input field in the operating screens, SINUMERIK Operate automatically displays help in the form of a "cursor text".

  • Page 27: Multitouch Operation

    Multitouch operation is possible for the SINUMERIK 840D sl with the operator panel fronts SINUMERIK OP 015 black line or SINUMERIK OP 019 black line and for the SINUMERIK 828D PPU 290.3, vertical. Intelligent gesture operation with touchpanels, also with work gloves...

  • Page 28: Shortcuts

    CNC operation with SINUMERIK Operate 3.4 Shortcuts Shortcuts SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration Shortcuts are available for many menu operations in SINUMERIK Operate. A small extract...

  • Page 29: Cnc Operation In Manual Mode (Jog)

    CNC operation in manual mode (JOG) TSM universal cycle SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration A universal cycle is available in setup mode for the most commonly used machine functions.

  • Page 30: Work Offsets

    CNC operation in manual mode (JOG) 4.2 Work offsets Work offsets SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The following work offsets are possible:...

  • Page 31: Measuring A Workpiece

    CNC operation in manual mode (JOG) 4.3 Measuring a workpiece Measuring a workpiece SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The workpieces can be measured as follows: Edge finder, dial gauge, reference tool 3D switching probe.

  • Page 32: Measuring A Tool

    CNC operation in manual mode (JOG) 4.4 Measuring a tool Measuring a tool SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The tool compensation values can be directly determined in setup mode.

  • Page 33: Logging Measurement Results In Jog

    CNC operation in manual mode (JOG) 4.5 Logging measurement results in JOG Logging measurement results in JOG SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The results for measuring in JOG can be logged.

  • Page 34: Face Milling Cycle

    CNC operation in manual mode (JOG) 4.6 Face milling cycle Face milling cycle SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration A face milling cycle for preparation of the blank for machining is available directly in setup mode.

  • Page 35: Retract

    CNC operation in manual mode (JOG) 4.7 Retract Retract SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The Retract function supports the manual retraction of the tool after an interruption. In the JOG mode, after the interruption, the tool can be retracted from the workpiece in the tool direction.

  • Page 36: Stop And Retract (Esr)

    CNC operation in manual mode (JOG) 4.8 Stop and retract (ESR) Stop and retract (ESR) 4.8.1 Stop and retract (ESR) - Drive-autonomous SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Option: M60 Option: M60 Option: M60 SINUMERIK 840D sl SINUMERIK 840D sl...

  • Page 37: Stop And Retract (Esr) - Cnc-Controlled And Drive-Autonomous

    CNC operation in manual mode (JOG) 4.8 Stop and retract (ESR) 4.8.2 Stop and retract (ESR) - CNC-controlled and drive-autonomous SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED not available not available not available SINUMERIK 840D sl SINUMERIK 840D sl...

  • Page 38: Swiveling In Setup Mode

    CNC operation in manual mode (JOG) 4.9 Swiveling in setup mode Swiveling in setup mode SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration...

  • Page 39: Manual Machine

    CNC operation in manual mode (JOG) 4.10 Manual machine 4.10 Manual machine SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Option: P17 Option: P17 Option: P17 SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: P17 Option: P17 The "Manual machine" function is part of the Shopmill/Shopturn option package. This allows you to perform all important machining operations in the manual machine operating area without needing to create a specific part program.
  • Page 40 CNC operation in manual mode (JOG) 4.10 Manual machine SINUMERIK Operate - Milling Control system overview for machine tools' sales people, 2017, A5E41992599B AA...

  • Page 41: Tool Management

    Tool management Tool table SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration Tools with their complete operating data can be managed in the tool list.

  • Page 42: Monitoring Of Tool Life And Workpiece Count

    Tool management 5.2 Monitoring of tool life and workpiece count Monitoring of tool life and workpiece count SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration...

  • Page 43: Replacement Tools

    Tool management 5.3 Replacement tools Replacement tools SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Option: M78 Option: M78 Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration If needed, you can also manage replacement tools with SINUMERIK Operate. Tools with the same name are created as replacement tools.

  • Page 45: Data Memory

    Data memory Data storage - SINUMERIK 828D Internal memory External storage Execution from external storage (EES) 828D 828D 828D (option P75) BASIC ADVANCED Network, USB storage me- USB / CF card can be used for data transport or dia, compact flashcard...

  • Page 46: Data Storage - Sinumerik 840D Sl

    Data memory 6.2 Data storage - SINUMERIK 840D sl Data storage - SINUMERIK 840D sl Internal memory External storage Execution from external storage devices (EES, op- NCU + tion P75) Network, USB storage me- Option P77 + up to dia, compact flashcard 40 GB Option P77 + up to 6 GB...

  • Page 47: Data Transfer

    Data transfer Program Manager SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The program manager provides an optimum overview of the directories and programs, and very easy-to-use file handling similar to Windows Explorer.

  • Page 48: Ethernet Networking

    Data transfer 7.2 Ethernet networking Ethernet networking SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Option: P01 Option: P01 Option: P01 SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The SINUMERIK controls are prepared for networking via Ethernet (TCP/IP) (RJ45 connection).

  • Page 49: Cnc Operation In Automatic Mode (Auto)

    CNC operation in automatic mode (AUTO) Block search SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration A block search may be executed in machine status RESET, e.g. after a program interruption or to specifically return to machining.

  • Page 50: Program Control

    CNC operation in automatic mode (AUTO) 8.2 Program control Program control SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration You can influence the program sequence in the AUTO and MDI modes. The following options are available to do this: PRT –...

  • Page 51: Execution From External Storage Devices

    CNC operation in automatic mode (AUTO) 8.3 Execution from external storage devices Execution from external storage devices SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration...

  • Page 52: Basic Block Display

    CNC operation in automatic mode (AUTO) 8.4 Basic block display Basic block display SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The individual traversing blocks are displayed as DIN/ISO commands during execution of machining steps or machining cycles.

  • Page 53: Simultaneous Recording

    CNC operation in automatic mode (AUTO) 8.5 Simultaneous recording Simultaneous recording SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Option: P22 Option: P22 Option: P22 SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: P22 Option: P22 While machining the workpiece the tool paths can be recorded on the screen of the control in the plan view, 3-side view or in 3D view.

  • Page 54: Logging Measurement Results In Automatic Operation

    CNC operation in automatic mode (AUTO) 8.6 Logging measurement results in automatic operation Logging measurement results in automatic operation SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC...

  • Page 55: Handwheel Override

    CNC operation in automatic mode (AUTO) 8.7 Handwheel override Handwheel override SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration In the AUTOMATIC mode, while executing a program, small corrections and override feed of the tool in the tool direction are possible using a handwheel.
  • Page 56 CNC operation in automatic mode (AUTO) 8.7 Handwheel override SINUMERIK Operate - Milling Control system overview for machine tools' sales people, 2017, A5E41992599B AA...

  • Page 57: Cnc Functions

    CNC functions 80-bit NANO floating-point accuracy SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The accuracy of the workpiece is determined by more factors than just the mechanical characteristics of the machine.

  • Page 58: Block Change Times

    CNC functions 9.2 Block change times Block change times 9.2.1 SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration The following table shows typical block change times depending on the deployed PPU: PPU 241.3/240.3 PPU 281.3/280.3...

  • Page 59: Jerk Limiting

    CNC functions 9.3 Jerk limiting Jerk limiting SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The control calculates a steady acceleration profile instead of jumps in acceleration. This enables jerk-free speed characteristics for the involved path axes.

  • Page 60: Dynamic Feedforward Control

    CNC functions 9.4 Dynamic feedforward control Dynamic feedforward control SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration Inaccuracies in the resulting workpiece contour due to following errors can practically be eliminated using dynamic feedforward control FFWON.

  • Page 61: Tool And Mold Making

    Tool and mold making 10.1 High speed settings SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The high speed settings cycle enables easy parameterization of the optimum motion control in relation to the machining type and the part program contour tolerance band.

  • Page 62: Advanced Surface And Top Surface

    Tool and mold making 10.2 Advanced Surface and Top Surface 10.2 Advanced Surface and Top Surface Machining of free-form surfaces involves high requirements regarding speed, precision and surface quality. The "High Speed Settings" cycle simplifies the parameterization of mold making applications. The "Advanced Surface"...

  • Page 63: Advanced Surface

    Tool and mold making 10.2 Advanced Surface and Top Surface 10.2.1 Advanced Surface SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: S07 Option: S07 With Advanced Surface you can easily parameterize optimum speed control depending on the machining type (roughing, rough-finishing, finishing).

  • Page 64: Top Surface

    Tool and mold making 10.2 Advanced Surface and Top Surface 10.2.2 Top Surface SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED not available Option: S17 Option: S17 SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: S17 Option: S17 The High Speed Settings cycle, Top Surface option ensures a significantly improved workpiece surface for inclined multipass finishing programs, even for poor data quality and/or irregular point distribution in NC programs from the CAD/CAM system.
  • Page 65 Tool and mold making 10.2 Advanced Surface and Top Surface The contour tolerance is shown as magnifying glass. Standard values: Roughing 0.1 Rough-finishing 0.05 Finishing 0.01 The smoothing is also shown in the magnify- ing glass: Smoothing adds shine to the surface. Without smoothing, high-precision contours appear perfectly.

  • Page 66: Look Ahead

    Tool and mold making 10.3 Look Ahead 10.3 Look Ahead SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: S07 Option: S07 The Look Ahead function (the function is part of Advanced Surface) achieves an optimum machining speed by looking ahead over a parameterized number of traversing blocks.

  • Page 67: Cnc Programming Methods

    CNC programming methods SINUMERIK Operate provides the following programming methods for selection: DIN-ISO programming with programGUIDE CNC text editor with programGuide cycle support, and DIN-ISO and readable CNC high- level language commands for mid-sized and large series The wide choice of technology cycles and the ease of parameterization allows you to reduce the programming time.

  • Page 68: Programguide Din/Iso And Sinumerik High-Level Language

    CNC programming methods 11.1 programGUIDE DIN/ISO and SINUMERIK high-level language 11.1 programGUIDE DIN/ISO and SINUMERIK high-level language 11.1.1 Introduction SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC...

  • Page 69: Program Editor

    CNC programming methods 11.1 programGUIDE DIN/ISO and SINUMERIK high-level language 11.1.2 Program editor A line-oriented program editor is available to you for DIN/ISO programming. The editor ena- bles you to input CNC language commands directly or to edit them. Thereby, the complete range of CNC functions is available for the most complex machining.

  • Page 70: Languages

    CNC programming methods 11.1 programGUIDE DIN/ISO and SINUMERIK high-level language 11.1.3 Languages The CNC interpreter of the SINUMERIK 840D sl can also process more complex CNC commands, in addition to DIN 66025 standard commands. The commands are presented in clearly readable form. The following commands are available: G-code G-code in accordance with DIN 66025 and in ISO dialect mode...

  • Page 71: Programguide Input Support

    CNC programming methods 11.1 programGUIDE DIN/ISO and SINUMERIK high-level language 11.1.4 programGUIDE input support The cycle support is an extension of the highly flexible DIN/ISO programming. The input screens are based on the ShopMill cycles input screens, so as to ensure optimum consistency.

  • Page 72: Shopmill - Machining Step Programming

    CNC programming methods 11.2 ShopMill - machining step programming 11.2 ShopMill - machining step programming 11.2.1 Introduction SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Option: P17 Option: P17 Option: P17 SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: P17...

  • Page 73: Sequence Editor

    CNC programming methods 11.2 ShopMill - machining step programming 11.2.2 Sequence editor The graphical programming is performed via a graphic interactive sequence editor. Each program line represents a technological sequence (such as: face milling, centering, drilling, tapping) or geometric data required for the sequences (position patterns or contours). Graph- ical programming offers, in comparison to DIN/ISO programming, a compact and compre- hensible program overview.

  • Page 74: Interlinking Of Sequences

    CNC programming methods 11.2 ShopMill - machining step programming 11.2.3 Interlinking of sequences In ShopMill, associated sequences are interlinked with each other. The interlinked sequences are performed consecutively at the appropriate contours or pattern positions. In the following example, the sequences centering, deep-hole drilling and tapping are applied to 6 holes on the pitch circle pattern position.

  • Page 75: Graphic View

    CNC programming methods 11.2 ShopMill - machining step programming 11.2.4 Graphic view While programming, the previously entered sequences will be continuously displayed to scale. A simulation is not required for this. The switching between the machining step program and the broken-line graphics is performed with the "Graphics View" softkey or the "Ctrl+G"...
  • Page 76 CNC programming methods 11.2 ShopMill - machining step programming SINUMERIK Operate - Milling Control system overview for machine tools' sales people, 2017, A5E41992599B AA...

  • Page 77: Workpiece Visualization

    Workpiece visualization 12.1 2D simulation SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration SINUMERIK Operate offers with 2D simulation the facility to make optimum and reliable preparations for machining workpieces, such as by detecting collisions.

  • Page 78: 3D Simulation

    Workpiece visualization 12.2 3D simulation 12.2 3D simulation SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Option: P25 Option: P25 Option: P25 SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: P25 Option: P25 SINUMERIK 3D workpiece simulation offers you optimum assistance and reliability in programming and in quotation costing.

  • Page 79: Mold Making Fast View

    Workpiece visualization 12.3 Mold making fast view 12.3 Mold making fast view SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The mold making fast view is available, in particular for large part programs.

  • Page 81: Cnc Technology Cycles

    CNC technology cycles 13.1 CNC technology cycles for programGUIDE and ShopMill Irrespective of whether you use programGUIDE or ShopMill – in either case the full range of technological cycles, position patterns and geometries is available to you. Benefits Significant simplification of programming, even for complex jobs, using CNC technology cycles Consistency of cycles for programGUIDE and ShopMill SINUMERIK Operate - Milling...

  • Page 82: Highlights Of Machining Cycles

    CNC technology cycles 13.2 Highlights of machining cycles 13.2 Highlights of machining cycles 13.2.1 Overview For frequently repeated machining tasks, machining cycles are available for the drilling, milling and turning technologies. Drilling technology: Drilling/centering, drilling/counterboring, deep-hole drilling, tapping with and without compensating chuck, boring 1 ...

  • Page 83: Engraving Cycle

    CNC technology cycles 13.2 Highlights of machining cycles 13.2.2 Engraving cycle SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The engraving cycle is used to engrave a text on a workpiece along a line or arc. You can enter the text as fixed text or assign it via a variable as variable text.

  • Page 84: Trochoidal Milling

    CNC technology cycles 13.2 Highlights of machining cycles 13.2.3 Trochoidal milling SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration Vortex milling (trochoidal milling) of open slots is available as a milling strategy directly on the controller, i.e.

  • Page 85: Plunge Milling

    CNC technology cycles 13.2 Highlights of machining cycles 13.2.4 Plunge milling SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration For machining deep pockets and slots in thin-walled workpieces, the plunge milling cycle is available for open slots.

  • Page 86: Deep-Hole Drilling

    CNC technology cycles 13.2 Highlights of machining cycles 13.2.5 Deep-hole drilling SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration Easy-to-use cycles for deep-hole drilling are available in SINUMERIK Operate.

  • Page 87: Residual Material Detection For Contour Cycles

    CNC technology cycles 13.3 Residual material detection for contour cycles 13.3 Residual material detection for contour cycles SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Option: P13 Option: P13 Option: P13 SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: P13...

  • Page 88: In-Process Measuring For Workpiece And Tool

    CNC technology cycles 13.4 In-process measuring for workpiece and tool 13.4 In-process measuring for workpiece and tool SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Option: P28 Option: P28 Option: P28 SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: P28...
  • Page 89 CNC technology cycles 13.4 In-process measuring for workpiece and tool The following workpiece measuring versions are available: Figure 13-1 In-process measurement Calibrating - length, radius in ring, radius at edge, calibration on a sphere, calibration in a slot Measuring edge - point/ surface, align edge, distance groove/web, Measuring corner - right-angled corner with 3 points or any corner with 4 points, internal/external Measuring holes - over 4 or 3 points on a segment of a circle - rectangular pocket...

  • Page 90: Measure Multiple Axis Kinematics

    CNC technology cycles 13.5 Measure multiple axis kinematics 13.5 Measure multiple axis kinematics SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Option: P18 Option: P18 Option: P18 SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: P18 Option: P18 The kinematic measuring cycle CYCLE996 of SINUMERIK 840D sl allows axis kinematics of machine tools –...

  • Page 91: Complete Machining

    Complete machining 14.1 Cylinder surface transformation (TRACYL) SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Option: M27 Option: M27 Option: M27 SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: M27 Option: M27 Peripheral surface machining can be executed on machines with an additional part apparatus.

  • Page 92: Swivel Plane (Cycle800)

    Complete machining 14.2 Swivel plane (CYCLE800) 14.2 Swivel plane (CYCLE800) SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration Multi-face machining saves setup times and increases the precision of finished adjoining sides because the part must not be reclamped.

  • Page 93: 5-Axis Machining Package (Traori)

    Complete machining 14.3 5-axis machining package (TRAORI) 14.3 5-axis machining package (TRAORI) SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED not available not available not available SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: S33 (Package) Option: S33 (Package) In contrast to static transformations (swiveling)

  • Page 94: Milling-Turning

    Complete machining 14.4 Milling-turning 14.4 Milling-turning 14.4.1 Introduction SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED not available not available not available SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The milling technology in ShopMill and programGUIDE provides comprehensive technology cycles for turning and contour turning.

  • Page 95: Tool Management

    Complete machining 14.4 Milling-turning 14.4.2 Tool management For multitasking machines – for milling-turning or turning-milling – you are provided with an extended tool management for turning and milling tools. The turning tools are displayed automatically in the milling-turning technology. In the "Extended data"...

  • Page 96: Programming

    Complete machining 14.4 Milling-turning 14.4.3 Programming For milling-turning machining, programGUIDE and ShopMill provide not only standard cycles, but also turning cycles and contour cycles. You are supported with the appropriate cycles for turning machining as well as turning contour machining and aligning the turning tool.

  • Page 97: Simulation

    Complete machining 14.4 Milling-turning 14.4.4 Simulation Also for milling-turning, the usual views are available to simulate the workpiece. Benefits Maximum process reliability through simulation using real geometry values SINUMERIK Operate - Milling Control system overview for machine tools' sales people, 2017, A5E41992599B AA...
  • Page 98 Complete machining 14.4 Milling-turning SINUMERIK Operate - Milling Control system overview for machine tools' sales people, 2017, A5E41992599B AA...

  • Page 99: Sinumerik Integrate Run Myrobot

    SINUMERIK Integrate Run MyRobot 15.1 SINUMERIK Integrate Run MyRobot / EasyConnect SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Basic configuration Basic configuration Basic configuration SINUMERIK 840D sl SINUMERIK 840D sl BASIC Basic configuration Basic configuration The prepared Run MyRobot / EasyConnect configuring interface permits the connection of handling robots to machine tools.

  • Page 100: Sinumerik Integrate Run Myrobot / Handling

    The robot is connected to the CNC by the machine tool manufacturer or a recommended* system integrator. * For details, please contact your local Siemens office. Benefit Run MyRobot / Handling offers the integration of handling robots in machine tools with the best-possible user-friendliness thanks to the familiar CNC look-and-feel.

  • Page 101: Tools And Information

    Tools and information 16.1 DXF reader SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Option: P56 Option: P56 Option: P56 SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: P56 Option: P56 The integrated DXF Reader allows you to accept and extract contours and positions from DXF files.

  • Page 102: Sinutrain For Sinumerik Operate

    Tools and information 16.2 SinuTrain for SINUMERIK Operate 16.2 SinuTrain for SINUMERIK Operate SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Option: C43 Option: C43 Option: C43 SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: C43 Option: C43 SinuTrain for SINUMERIK Operate is a PC-based CNC programming software package based on the original CNC kernel.

  • Page 103: Cnc4You

    16.3 CNC4you 16.3 CNC4you On the CNC4you portal, SINUMERIK users can find helpful tips & tricks, SinuTrain downloads, tutorials and more. CNC4you portal: http://www.siemens.de/cnc4you (http://www.siemens.com/cnc4you) SINUMERIK Operate - Milling Control system overview for machine tools' sales people, 2017, A5E41992599B AA...

  • Page 105: Safety Functions

    Safety functions 17.1 SINUMERIK Safety Integrated SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED Option: refer to the cata- Option: refer to the cata- Option: refer to the cata- SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: refer to the cata-...

  • Page 106: Collision Avoidance

    Safety functions 17.2 Collision avoidance 17.2 Collision avoidance SINUMERIK 828D SINUMERIK 828D SINUMERIK 828D BASIC ADVANCED not available not available not available SINUMERIK 840D sl SINUMERIK 840D sl BASIC Option: S02 Option: S02 The SINUMERIK Collision Avoidance option provides optimum protection against unintentional collisions of moving machine components with stationary machine components.

  • Page 107: Summary Of Unique Selling Points

    Summary of unique selling points 18.1 SINUMERIK 828D The SINUMERIK 828D operator panel control has the following notable features: Compact Rugged and maintenance-free design All relevant functions at a glance on the 10.4"/15.6" color screen Full-function QWERTY CNC keyboard for user-friendly programming at the machine...

  • Page 108: Sinumerik 840D Sl

    Summary of unique selling points 18.2 SINUMERIK 840D sl 18.2 SINUMERIK 840D sl The SINUMERIK 840D sl control has the following outstanding features for milling technology: Open Standard and integrated operator interface for milling, turning and additional technologies Simple handling of tool and magazine data through clear and powerful tool management Wide range of programming options using ShopMill machining step programming, programGUIDE and DIN/ISO programming Flexible...

  • Page 109: Index

    Index 5-axis machining package, 90, 93 Handwheel override, 55 High Speed Settings, 61 80-bit NANO floating-point accuracy, 57 In-process measurement, 88 Advanced Surface, 62 Animated elements, 25 Measuring a tool, 32 Measuring cycle Multiple axis kinematics, 90 Mini handheld unit, 15, 23 Monitoring of tool life and workpiece count, 42 Basic block display, 52 Multiple axis kinematics...
  • Page 110 Swivel machining plane, 92 Tool management, 41 Top Surface, 62 TRAORI, 90, 93 Trochoidal milling, 84 TSM universal cycle, 29 Unique features, (SINUMERIK 828D), (SINUMERIK 840D sl) SINUMERIK Operate - Milling Control system overview for machine tools' sales people, 2017, A5E41992599B AA...

This manual is also suitable for:

Sinumerik 840d sl

Table of Contents