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SERVICE MANUAL DVD VIDEO PLAYER XA001 2003 XV-C5SL Area Suffix B -------------------------- U.K. E ------ Continental Europe EN ------- Northern Europe EV --------- Eastern Europe EE ---- Russian Federation US ---------------- Singapore UG - Turkey,South Africa,Egypt UB --------------- Hong Kong...
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SPECIFICATION General Readable discs DVD VIDEO, DVD-R (Video format),DVD-RW (Video format), +RW(Video format), SVCD, Video CD,Audio CD (CD-DA), MP3 format,JPEG, CD-R/ RW (CD-DA, SVCD,Video CD, MP3 format, JPEG) Video format Other Power requirements AC 230 V , 50 Hz Power consumption 12 W (POWER ON), 0.7 W (STANDBY mode) Mass 1.7 kg...
SECTION 1 Important Safety Precautions Safety Precautions (1) This design of this product contains special hardware and path to the chassis, and measure the AC voltage across many circuits and components specially for safety purpos- the resistor. Now, reverse the plug in the AC outlet and es.
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Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.5.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players.
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Important for laser products (1) CLASS 1 LASER PRODUCT (5) CAUTION : If safety switches malfunction, the laser is able (2) DANGER : Invisible laser radiation when open and inter to function. lock failed or defeated. Avoid direct exposure to beam. (6) CAUTION : Use of controls, adjustments or performance of (3) CAUTION : There are no serviceable parts inside the procedures other than those specified herein may result in...
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Precautions for Service 1.8.1 Handling of Traverse Unit and Laser Pickup (1) Do not touch any peripheral element of the pickup or the actuator. (2) The traverse unit and the pickup are precision devices and therefore must not be subjected to strong shock. (3) Do not use a tester to examine the laser diode.
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Caution on disassembly of the main body The power supply board is a board at the power supply first level. Since the pattern side of this board is not covered with anything after removing the bottom cover of the main body, be sure to pull out the power cord from the wall socket before disassembly and assembly procedure.
SECTION 2 Disassembly method There is a part different from the photograph according to the destination though explains this disassembly method by using XV- C5SL for Eastern Europe. Main body section 2.1.1 Removing the bottom cover (See Figure 1, Figure 2) Rubber cap and screw A Bottom cover (1) Remove the three rubber caps on the bottom of the main...
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2.1.2 Removing the mechanism assembly (See Figure 3, Figure 4, Figure 5) • Prior to the following procedure, remove the bottom cover. Servo control board (1) Remove the four screws C attaching the bottom plate. Top cover (2) Disconnect the flat wire from the connector CN811 on the servo control board.
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2.1.3 Removing the Power supply board (See Figure 6) Power supply • Prior to the following procedure, remove the bottom cover and board CN711 the mechanism assembly. (1) Remove the two screws E attaching the power supply board. (2) Remove the five screws F attaching the power supply board from the rear side.
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DVD mechanism assembly 2.2.1 Removing the DVD servo control board Short land sections a (See Figure 1) DVD mechanism assembly Caution: Be sure to solder the short land sections "a" on the flexible wire Projection c before disconnecting the flexible wire from connector CN101 on the DVD servo control board.
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2.2.3 Removing the DVD pickup unit (See Figure 3, Figure 4, Figure 5) • Remove the DVD servo control board. • Remove the DVD traverse mechanism assembly. Bracket DVD pickup unit (1) From the top side of the DVD traverse mechanism assem- bly, remove the screw C attaching the bracket.
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2.2.4 Attaching the DVD pickup unit Shaft 1 (See Figure 3, Figure 4, Figure 5, Figure 6, Figure 7) Section i Reference: DVD pickup unit Refer to the explanation of "Removing the DVD pickup unit" on the preceding page. (1) Attach the SW. actuator and shaft 1 to the DVD pickup unit. (See Figure 5) (2) Engage the section i of the DVD pickup unit to the shaft 2 of the DVD traverse mechanism assembly first, and set the...
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2.2.6 Removing the feed motor (See Figure 10, Figure 11, Figure 12) • Remove the DVD servo control board. • Remove the DVD traverse mechanism assembly. (1) Remove the four screws F attaching the traverse mecha- nism assembly. (2) Take out the traverse mechanism assembly from the Traverse mechanism mechanism base.
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2.2.7 Removing the switch board DVD mechanism assembly Clamper base assembly (See Figure 13) • Remove the DVD mechanism assembly. (1) From the top side of the DVD mechanism assembly, re- move the screw H attaching the switch board. (2) Lift the switch board slightly and then remove the wire from connector CN101 on the switch board.
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SECTION 3 Adjustment Test mode setting method (1) Unplug the power plug. (2) Insert power plug into outlet while pressing both "PLAY" key and "STOP" key of the main body. (3) The FL display shows " 0", and the main body turns to test mode. " " means the destination, and "0" means parameter adjust- ment status.
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All-initialization method Please perform all-initialization according to the following procedures in the following case: • Just after you exchange the pick-up. • Just after you exchange the spindle motor. • Just after you exchange the traverse mechanism base. NOTE: Please perform all-initialization when you exchange the parts above and also when you remove the parts above. •...
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Display of current value of laser (1) Set the main body at test mode. (2) Press "CHOICE" key of the remote controller three times. Then, FL display is displayed "CHECK". (3) The laser current value can be switched between the value of CD and that of DVD by pressing the following key of the remote controller.
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3.7.1 Tool for adjustment * Relay board and extension cord (One set) --- Parts number : EXTXVQ20CB 19 pins 15 cm 15 pins 15 cm EXTXVQ20CB 7 pins 15 cm Relay board (For CN201 extension) The card wire for extension *The phillips screwdriver for adjustment --- goods on the market *Test disc ---- Parts number : VT-501 3.7.2 Preparation for adjustment...
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3.7.3 Adjustment Keep in mind if a power supply board is touched, are dangerous at the time of adjustment. (1) Set the main body at test mode. (2) Press the "CHOICE" key of the remote controller three times, and the FL display is displayed "CHECK". (3) Insert a test disc (VT-501), and press the "PLAY"...
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Upgrading of firmware The latest firmware for upgrading is updated in "Optical disc CSG" page in JS-net.At the time of service, compare the version of the product and the latest version, and upgrade the old version into the latest version. (1) Press "POWER"...
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Set the main body at test mode, and check that the FL display shows " 0". Opening picture check (Power ON) It should be display "JVC" Muting working The noise must not be had to the performance beginning when you push "PLAY" button or at ON/STANDBY.
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3.10 Troubleshooting 3.10.1 Servo volume Press OPEN /CLOSE key Is tray Confirmation of tray drive circuit operation and circuit in surrounding correct? Is the traverse moving See "(3) Traverse movement error" along the innermost in "Check points for individual errors" perimeter for SW detection? "NO DISC"...
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3.11 Check points for each error 3.11.1 Spindle start error (1) Defective spindle motor • Are there several ohms resistance between each pin of CN201 "5-6","6-7","5-7"? (The power supply is turned off and measured.) • Is the sign wave of about 100mVp-p in the voltage had from each terminal? [ CN201"9"(H1+),"10"(H1-),"11"(H2+),"12"(H2-),"13"(H3+),"14"(H3-) ] (2) Defective spindle motor driver (IC251) •...
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3.11.6 Spindle CLV NG • IC101 -- "27"(ARF-), "26(ARF+). • Does not the input or the output of driver's spindle signal do the grip? • Has the tracking been turned on? • Spindle motor and driver is defective. • Additionally, "IC101 and IC301" and "Mechanism is defective(jitter)", etc. are thought. 3.11.7 Address read NG •...
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BA5983FM-X (IC201) : 4-channel driver • Block diagram STAND BY Level Shift Level Shift Level Shift Level Shift STAND BY CH1/2/3 • Pin function Pin No. Symbol Description Pin No. Symbol Description VO4(-) Inverted output of CH4 BIAS IN Input for Bias-amplifier VO3(+) O Non inverted output of CH3 OPIN1(+)
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BA6664FM-X (IC251) : Spindle motor driver • Pin layout • Block diagram DRIVER GAIN SWITCH GAIN CONTROL CURRENT SENSE AMP HALL AMP TOROUE SENSE AMP SHORT BRAKE CK Q BRAKE MODE Hall Bias 1-30 (No.XA001)
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• Pin function (BA6664FM-X) Pin No. Symbol Description Non connect Output 3 for spindle motor Non connect Output 2 for spindle motor Non connect Non connect Output 1 for spindle motor Connect to ground Positive input for hall input AMP 1 Negative input for hall input AMP 1 Positive input for hall input AMP 2 Negative input for hall input AMP 2...
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JCE8044(IC501):AV Decoder • Pin layout • Block diagram digital audio Video I/O port audio DAC NTSC Audio MPEG Video Audio digital audio output Video output Video SCART processor decoder processor encoder Serial XBUS serial XBUS port controller peripherals controller RISC SDRAM Demux DVD data...
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Pin No. Symbol Description 25,26 MA2,1 SDRAM Address bus terminal VDDio Power supply terminal 3.3V SDRAM Address bus terminal MA10 SDRAM Address bus terminal MA11 Non connect VSSio Connect to ground 32,33 MA12,13 SDRAM Address bus, reserved for terminal compatibility with 64Mb SDRAM Power supply terminal 1.8V SDRAM Primary bank chip select VDDio...
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Pin No. Symbol Description VSSio Connect to ground RXD1 UART1 Serial data input from external serial device, used for IR receiver SSPIN1 I/O SSP1 Data in or 16X clock for USART function in UART1 Connect to ground SSPOUT1 I/O SSP1 Data out or UART1 data-terminal-ready signal SSPCLK1 I/O SSP1 Clock or UART1 clear-to -send signal SSPCLK0...
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Pin No. Symbol Description HFMON Non connect SBAK Non connect HAGUP Non connect VI02 Non connect VSSio Connect to ground DRVMUTE Non connect SPMUTE Non connect Power supply terminal 1.8V 136~139 AD31~28 I/O Multiplexed address / data bus terminal VDDio Power supply terminal 141~144 AD27~24...
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Pin No. Symbol Description VSSio Connect to ground XI09 I/O Programmable general purpose external input/output 206~208 XID10~12 I/O Programmable general purpose external input/output ODCIRQ Interrupt input VDDio Power supply terminal 3.3V ODCIRQ2 Interrupt input Power supply terminal 1.8V DSYNC DVD Parallel mode sector sync ODCIRQ2 Interrupt input DCLK...
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K4S643232E-TC60(IC505):DRAM • Block diagram Data input register LDQM Bank select 512K x 32 512K x 32 512K x 32 512K x 32 Column decoder Latency & burst length LCKE Programming register LRAS LCBR LDQM LCAS LWCBR Timing register • Pin function Symbol Description System clock signal input...
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MN101C35DLS(IC701) : System controller • Pin function Pin No. Symbol Description Not use Not use DOM/EXP Domestic / foreign countries specification detection terminal Q20/Q25 Specification detection terminal MCHANGE AVCO/AVCI I/O AV Compulink signal input/output terminal Power supply terminal OSC2 Crystal oscillation output terminal OSC1 Crystal oscillation input terminal Connect to ground...
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MN103S26EGB-H (IC301) : Super optical disc controller • Terminal layout • Block diagram DVD-ROM Host I/F Analog MPEG I/F Formatter CD-PRE ATAPI High speed IO bus Instruction Servo I/O CGEN memory (core 1 I/O) (40KB) 32 bit CPU core 2Mbit Servo core Data DRAM...
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Pin No. Symbol Description System control chip select Writing system control Read signal input from system controller 37~44 CPUDT7~0 I/O System control data CLKOUT1 Non connect MMOD Test mode switch signal NRST System reset MSTPOL Master terminal polarity switch input SCLOCK Non connect SDATA...
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Pin No. Symbol Description LOUT Non connect AVDD Power supply terminal for analog circuit (3.3V) VCOF JFVCO control voltage TRCRS Input signal for track cross formation CMPIN Non connect LPFOUT Non connect LPFIN Pull-up to VHALF AVSS Connect to ground for analog circuit HPFOUT Non connect FPFIN...
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4.10 SST39VF160-7DD (IC509) : 16M EEPROM • Pin layout /BYTE /RST • Block diagram 16,777,216Bit EEPROM X-Decoder Cell Array A19~A0 Address Buffer & Latches Y-Decoder Control Logic I/O Buffers & Data Latches DQ15~DQ0 • Pin function Symbol Pin name Function A19~A0 Address Inputs To provide memory addresses.
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VICTOR COMPANY OF JAPAN, LIMITED AV & MULTIMEDIA COMPANY OPTICAL DISC CATEGORY 1644, Shimotsuruma, Yamato, Kanagawa 242-8514, Japan (No.XA001) Printed in Japan...
XV-C5SL SCHEMATIC DIAGRAMS DVD VIDEO PLAYER XV-C5SL CD-ROM No.SML200305 Area Suffix B -------------------------- U.K. E ------ Continental Europe EN ------- Northern Europe EV --------- Eastern Europe EE ---- Russian Federation US ---------------- Singapore UG - Turkey,South Africa,Egypt UB --------------- Hong Kong...
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XV-C5SL In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety.
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XV-C5SL VICTOR COMPANY OF JAPAN, LIMITED AV & MULTIMEDIA COMPANY OPTICAL DISC CATEGORY 1644, Shimotsuruma, Yamato, Kanagawa 242-8514, Japan Printed in japan No.XA001SCH 200305(V)
XV-C5SL PARTS LIST [XV-C5SL] * All printed circuit boards and its assemblies are not available as service parts. * (x_) in a description column shows the number of the used part. Area Suffix B -------------------------- U.K. E ------ Continental Europe...
XV-C5SL Exploded view of general assembly and parts list Block No.M1MM 43 42 LED board display board Grease JVS-1003 Servo control board Power supply & audio output BACK board SIDE 46 45 Remote control board Except Europe BACK SIDE Only...
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XV-C5SL General assembly Block No. [M][1][M][M] Symbol No. Part No. Part Name Description Local LE10279-005A CABINET(U) B,E,EE,EN,EV LE10279-006A CABINET(U) UB,UG,US LE20683-002A ORNAMENT LE31059-001A SPACER ASSY LE31055-001A INDICATOR QYSDSF2608Z SCREW LED CB QYSDSF2608Z SCREW ORNAMENT(x2) LE20701-002A P.BUTTON ASSY POWER LE20702-002A P.BUTTON ASSY...
XV-C5SL DVD Traverse mechanism assembly and parts list Block No.M2MM EXL-V92-1C Grease =JVG-31N =CFD-4007ZY2 =PG-641 =1401B 63.3mm - + 0.1mm 12.0mm 0.2mm 3-4(No.XA001)
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XV-C5SL DVD Traverse mechanism Block No. [M][2][M][M] Symbol No. Part No. Part Name Description Local LE10269-002A MECHA BASE LE40857-001A BAR SPRING LV41121-002A SHAFT QAR0215-001 FEED MOTOR LV41510-001A FEED GEAR T QYSPSPU2040M SCREW 2mm x 4mm(x2) LE40854-002A FEED GEAR M...
XV-C5SL DVD Loading mechanism assembly and parts list Block No.M3MM FLM-FD2-1M Grease =JVG-31N =JC-803B =JVS-1003 =RX405 BACK SIDE BOTH SIDE SLIT A=0.8 - + 0.5mm WASHER 131.3mm + 0.1mm GAP'A' GAP'A' 13.3 + 0.1mm 0 + 0.1mm 6.7 - + 0.1mm...
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XV-C5SL DVD Loading mechanism Block No. [M][3][M][M] Symbol No. Part No. Part Name Description Local LV41741-002A SPECIAL SCREW LV10647-006A LOADING BASE LV33481-004A KICK LEVER UNIT LV42819-002A COMP.SPRING LV21204-003A SLIDE CAM LV42977-001A CAM SPRING LV33336-001A UD GEAR LV43138-001A DISC STOPPER...
XV-C5SL Electrical parts list Servo control & system control board Block No. [0][1] Symbol Part No. Part Name Description Local Symbol Part No. Part Name Description Local C215 NCB31CK-104X C CAPACITOR 0.1uF 16V K C216 NCB30JK-105X C CAPACITOR 1uF 6.3V K...
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XV-C5SL Symbol Symbol Part No. Part Name Description Local Part No. Part Name Description Local C517 NCB31CK-104X C CAPACITOR 0.1uF 16V K R105 NRS125J-270X MG RESISTOR 27Ω 1/2W J C518 NCB31CK-104X C CAPACITOR 0.1uF 16V K R106 NRSA63J-273X MG RESISTOR 27kΩ...
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XV-C5SL Symbol Symbol Part No. Part Name Description Local Part No. Part Name Description Local R343 NRSA63J-103X MG RESISTOR 10kΩ 1/16W J CN611 QGF1016F2-19W CONNECTOR FFC/FPC (1-19) R344 NRSA63J-103X MG RESISTOR 10kΩ 1/16W J CN811 QGF0522F1-40W CONNECTOR FFC/FPC (1-40)
XV-C5SL Power supply & Symbol Part No. Part Name Description Local audio/video signal output board Block No. [0][3] C958 QEZ0529-477Z E CAPACITOR 470uF 10V M C960 QCFB1HZ-105Y C CAPACITOR 1uF 50V Z Symbol C963 QEZ0594-107Z E CAPACITOR 100uF ...
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XV-C5SL Symbol Part No. Part Name Description Local L951 QQR1291-001Z CHOKE COIL L953 QQL531J-220Y COIL 22uH J L954 QQL531J-220Y COIL 22uH J L955 QQR1291-001Z CHOKE COIL L956 QQL231K-220Y COIL 22uH K T901 QQS0197-001 SW TRANSF CN160 QGF1016C1-19 CONNECTOR...
XV-C5SL Packing materials and accessories parts list Block No.M4MM INST BOOK SA Only U.K. COVER SA STAND SA FRONT INST BOOK SA A14 A23 STAND SA COVER SA (No.XA001)3-13...
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XV-C5SL Packing and accessories Block No. [M][4][M][M] Symbol No. Part No. Part Name Description Local LE20682-005A COVER LE20687-001A FITTING(C) QPC01603015 POLY BAG 16cm x 30cm LE10281-005A STAND LE40919-001A SPACER (x4) QPC01603015 POLY BAG 16cm x 30cm QAM0328-001 AV CORD 3P...