Alpine PKG-1000 Service Manual

Alpine PKG-1000 Service Manual

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SERVICE MANUAL

PKG-1000 / PKG-1000P / PKG-RSE1
( US only )
TMX-R1000 / TMX-R1000P

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Summary of Contents for Alpine PKG-1000

  • Page 1: Service Manual

    SERVICE MANUAL PKG-1000 / PKG-1000P / PKG-RSE1 ( US only ) TMX-R1000 / TMX-R1000P...
  • Page 2 RECORD OF REVISIONS Rev. No. Date Description of Change Ver. B 07/20/2005 Page 27. Improved IR Intermittent Noise , After July 20 Modify IR board Circuit and Change Component...
  • Page 3 PKG-1000 / PKG-1000P / PKG-RSE1 Parts Comparison Summary Model No. 00-AP102MFA44 00-AP102MFC44 00-AP102MFD44 00-AP102MFE44 ( PKG-1000 ) ( PKG-RSE1 ) ( PKG-1000P ) ( PKG-1000 , Japan ) Software Version ( U500 ) Check SUM ( CAB0 ) Check SUM ( CAB0 )
  • Page 4: Table Of Contents

    Contents 1. Record of Reversion 2. Difference of PKG-1000 / PKG-1000P / PKG-RSE1 Contents 3. Features----------------------------------------------------------------------------------1 System Connections----------------------------------------------------------------2 Adjustment Procedures------------------------------------------------------3~ 10 Block Diagram------------------------------------------------------------------------11 IC Voltage Chart----------------------------------------------------------------12~ 13 IC Terminal Descriptions----------------------------------------------------14~ 17 Electronic Component Parts List-----------------------------------------18~ 25 10. Mechanical Component Parts List---------------------------------------------26 11.
  • Page 5: Features

    Features 1. 10.2 inch Wide VGA TFT Active Matrix Color LCD ( 800 X 480 ) 2. 3 AUX In / 1 AUX Out 3. 1 Remote In / 2 Remote Out 4. Front Panel Controls ( OHM / DVD / DVD-HU / TV Tuner ) 5.
  • Page 7: Adjustment Procedures

    Adjustment Procedures Equipment Scope Tektronix TDS3032B Pattern Generator DVD Player Wireless Headphone , Adjustment Tool Multi-meter Agilent 34401 Counter Topward - 1220 Testing Fixture Personal Computer Power Supply ( TOPWARD 3303D ) A . IR Board Adjust : ( IR transmitter adjust ) : Step Measure Adjust Rating Unit Description Apparatus...
  • Page 8 B. Driver Board Adjust : ( input Voltage : 14±0.2V ) Test point & Value ( Tolerance ± 0.5Ω / 0.2V ) Test point Test point Value ( V ) Value ( KΩ) ROUT2_3 11.013 8.473 ROUT3_4 11.021 8.1011 ROUT4_5 11.0306 6.8558 ROUT5_6...
  • Page 9 Testing Location IR_12V OUT AVDD...
  • Page 10 BOUT2_3 BOUT3_4 BOUT4_5 BOUT5_6 BOUT6_7 BOUT7 DIMM_HIGH GOUT2_3 GOUT3_4 GOUT4_5...
  • Page 11 GOUT5_6 GOUT6_7 GOUT7 ROUT2_3 ROUT3_4 ROUT4_5 ROUT5_6 ROUT6_7 ROUT7 EXT_5V...
  • Page 12 TP600 TP601 TP602 TP603...
  • Page 13 VCOM...
  • Page 14 Test Fixture Structure...
  • Page 16: Ic Voltage Chart

    Terminal Voltage of IC POWER BOARD MCU 78E54-40 (U2) VIDEO DECODER BIT1675 (U300) Pin No. Function Voltage (V) Pin No. Function Voltage (V) Pin No. Function Voltage (V) Pin No. Function Voltage (V) 4.991 TEST-N 2.491 DVO03 1.67 2.487 P1.0 IOAS 3.306 3.306...
  • Page 17 P0.1 0.031 2. Digital Multimeter : FLUKE-45 P0.0 0.044 3. Input Signal Source : Alpine DVD ( DVA-5210 ) 5.289 4. Measuring Point Reference : Between GND 5. AV Source Select : AUX1 6. Play Disc : Toshiba Demo Disc...
  • Page 18: Ic Terminal Descriptions

    Description of IC Terminal ( BIT1132 ) Description of IC Terminal ( BIT1132 ) Name Type Function Description Name Type Function Description RIN1 RIN[1] / VIP2_B[1] VCCA PLL Power (3.3V) RIN2 RIN[2] / VIP2_B[2] ROUT4 ROUT[4] RIN3 RIN[3] / VIP2_B[3] VCCO Output Power (3.3V) RIN4...
  • Page 19 Description of IC Terminal ( BIT1675 ) Pin # Pin Name Buffer Type Description TEST_N Pull Up Test pin : Normally open or pulled-up IOAS Pull Up I2C Slave address setting (L :1000100x, H : 1000101x) GPIO[9:0] Pull Up General purpose port : Register IO mode, Status output, etc 10-13 16-17 IRQ_N...
  • Page 20 Description of IC Terminal ( BIT1675 ) Pin # Pin Name Buffer Type Description VREFP Analog Analog reference voltage (positive 3, 14, 29, Digital VDD (+3.3V for buffer) 47, 61, 68, 78, 83 4, 9, 24, Digital GND 30, 35, 42, 50, 56, 62, 70, 76, 80 85, 98...
  • Page 21 Description of AU Panel Pin Assignment Name Type Function Description Polarity selection DIO 2 Vertical start pulse signal input or outpu Output enable vertical clock DIO 1 Vertical start pulse signal input or outpu Power ground EDGSL Select rising edge or rising/falling edg Digital voltage for source driver Gam ma voltage level 9 Gate OFF voltage...
  • Page 22: Electronic Component Parts List

    Electronic Parts List Electronic Parts List Driver Board Driver Board Description Description Parts Number Location Parts Number Location 32-10414-2B1 0603 100nF 50V -20%/+80% 39-18000-1F1 SMD 1.8UH 3225 C607 L301 32-10414-2B1 0603 100nF 50V -20%/+80% 35-10434-151 0603 100KΩ 5% C608 R103 32-10414-2B1 0603 100nF 50V -20%/+80% C609 35-10434-151...
  • Page 23 Electronic Parts List Electronic Parts List Driver Board Driver Board Description Description Parts Number Location Parts Number Location 32-10622-221 1206 10uF 10V -20%/+80% C713 35-22334-151 0603 22KΩ 5% R517 056-000058-20 SMD 451616-N2-121A COILS 32-22034-1B1 0603 22pF 50V ±5% FB200 C227 056-000058-20 SMD 451616-N2-121A COILS 32-22034-1B1 0603 22pF 50V ±5%...
  • Page 24 Electronic Parts List Electronic Parts List Driver Board Driver Board Description Description Parts Number Location Parts Number Location 35-33034-151 0603 33Ω 5% R704 32-82122-2B1 0603 820pF 50V ±5% C819 37-33037-087 0603 33Ω 8PIN 5% 032-082K02-30 0603 82K Ω 1% RP300 R806 37-33037-087 0603 33Ω...
  • Page 25: Key Board

    Electronic Parts List Electronic Parts List Driver Board Lamp Board Description 056-06A310-00 SMD 31Ω±25% LCM-E1206A310 Parts Number Location L619 056-06A310-00 SMD 31Ω±25% LCM-E1206A310 L620 65R-102MFA-03 LAMP BOARD PCBA LAMP BOARD 056-06A310-00 SMD 31Ω±25% LCM-E1206A310 L621 19-SS23H-4D0 24.2*6.5(SS23H-06G6)180 degree 056-120U33-00 SMD Z=120Ω Rdc=0.3ΩIdc=200m R703 60-0312D-200 PH:2.0mm 3Pin DIP 90°...
  • Page 26 Electronic Parts List Electronic Parts List AV Box Control Board AV Box Control Board Description Description Parts Number Location Parts Number Location 65R-102MFA-00AV BOX BOARD PCBA SLIM 22-6000D-011 11*3 L102 32-10414-2B1 0603 100nF 50V -20%/+80% C100 22-6000D-011 11*3 L200 32-10414-2B1 0603 100nF 50V -20%/+80% 22-6000D-011 11*3 C209...
  • Page 27 Electronic Parts List Electronic Parts List Power Board Power Board Description Description Parts Number Location Parts Number Location 023-17805-100 BA1-7805FP-E2 T0252-3 65A-102MFA-02 POWER BOARD PCBA POWER BOARD 023-17809-100 BA1-7809FP-E2 T0252-3 046-2R7N25-00 C/C NPO 2.7nF/16V ±5% 0603 44-1PLCC-044 PLCC 44PIN SMD 046-2R7N25-00 C/C NPO 2.7nF/16V ±5% 0603 023-74C08-100 74HC08DT SMD...
  • Page 28 Electronic Parts List Electronic Parts List IR Board ( Before 07/20/2005 ) IR Board ( After 07/20/2005 ) Description Description Parts Number Location Parts Number Location 65L-102MFA-00IR BOARD PCBA 35-00034-151 0603 0Ω 5% 35-10234-151 0603 1KΩ 5% 35-00034-151 0603 0Ω 5% 35-10234-151 0603 1KΩ...
  • Page 29 Electronic Parts List IR Board ( After 07/20/2005 ) 033-180002G30 0603 180Ω 1% 033-3R3K02G30 0603 3.3KΩ 1% 033-7R3202G30 0603 7.32KΩ 1% 033-5R1K02G30 0603 5.1KΩ 1% 033-1R1K02G30 0603 1.1K 1% 033-1R5K02G30 0603 1.5KΩ 1% 033-680002G30 0603 680Ω 1% 033-820002G30 0603 820Ω 1% 32-22224-2B1 0603 2.2nF 50V 32-22224-2B1...
  • Page 30: Mechanical Component Parts List

    Mechanical Parts List Part Nunber Specification Description 34A-CFAD70-0R 10.2 " HINGE - R HINGE - R 34A-CFAD70-0L 10.2 " HINGE - L HINGE - L 51-60003-0R5 6*3*0.5 WASHER FOR PUSH SW 30B-CF02G0-00 PA GARY BACK COVER 30Z-CF02S0-00 PA DARK GARY RIGHT DECOPLATE 30Z-CF02S0-01 PA DARK GARY...
  • Page 31: Decoder

    C30518pF VDD3.3V AVDD2.5V VDD2.5V C307 L301 VIDEO 1 1.8uH C308 C309 C310 C311 C312 C313 C314 C315 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF C316 C317 C318 C319 C320 C321 C322 C323 10uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF R300...
  • Page 32: Inverter

    INVERTER+12V L800 100uH C800 C804 0.1uF C802 C809 C810 C805 C801 47uF/25V R800 R801 0.1uF 100uF/25V 100uF/25V 47uF/25V 0.1uF 220R Q800 2N3904 D800 D801 8.2V DA204U C812 22nF C811 C806 R802 5600pF R805 180K 1% ISEN R804 DIMMER DIMMER R810 75K1% C814 1.8K...
  • Page 33: Panel

    R400 J400 R401 STV_D STV_D STV_U STV_U SGND C400 C402 SGND 68pF 68pF P3V3D P3V3D VCOM VCOM SGND AVDD AVDD C404 C405 68pF*4 68pF*4 SGND ROUT7 ROUT6 ROUT5 ROUT4 ROUT3 ROUT[2..7] ROUT2 ROUT[2..7] SGND CON30 J401 GOUT[2..7] SGND GOUT[2..7] GOUT7 GOUT6 GOUT5 GOUT4...
  • Page 34: Dc To Dc & Gamma

    VDD_PANEL5V TP200 AVDD D200 8.39V FB200 L200 FB201 120 ohm 3.3uH 0R(1206) SB07-03C 8.35V 4.10V 1.31V C200 C222 C223 C201 0.1uF 22uF/6.3V 22uF/6.3V 0.1uF R201 R213 R211 560K R244 R215 R202 R221 R246 R248 C204 C205 C206 U200 0.1uF 0.1uF 0.1uF C202 C224...
  • Page 35 5VSYS A+12V L101 100uH(0705) C122 C124 C125 C126 C123 0.1uF 47uF/25V 0.1uF 47uF/25V C114 C105 C117 C110 C111 100uF/25V 0.1uF 0.01uF 100uF/25V 100uF/25V R104 D100 R107 C101 9.1V C103 C108 C109 2.2K 5VEXT 0.1uF 0.1uF 100uF/25V 100uF/25V Q101 5VSYS 5VEXT 2N3904 TP100 U100...
  • Page 36: Mcu

    5VEXT U502 AME8800AEFT3.3V 5VEXT L500 MBK3216310YZT C511 C512 C513 C510 O.1uF 47uF/25V 47uF/25V 0.1uF 5VEXT J500 5VSYS R500 R501 C501 C502 RP500 RP501 0.1uF 0.1uF 4.7K 4.7K L503 4.7K 4.7K L504 L505 D501 D502 L506 L507 1N5819 1N5819 PWR_+5V_SW L508 ON/OFF L509 IR_SW...
  • Page 37: Scan

    U700 RP700 33R*4 VIN0 ROUT7 VIN0 RIN0 ROUT7 VIN1 ROUT6 VIN1 RIN1 ROUT6 VIN2 ROUT5 VIN2 RIN2 ROUT5 VIN3 ROUT4 VIN3 RIN3 ROUT4 VIN4 VIN4 RIN4 RP701 VIN5 33R*4 VIN5 RIN5 VIN6 ROUT3 VIN6 RIN6 ROUT3 VIN7 ROUT2 ROUT[2..7] VIN7 RIN7 ROUT2 ROUT[2..7]...
  • Page 38: Power Regulator

    C639 C644 JP600 IR+12V_IN 22pF L602 AUDIO R AUDIO R FB601 22pF L603 AUDIO L AUDIO L FB600 AGND 0R(1206) L604 VIDEO 1 0R(1206) VIDEO 1 L605 VIDEO 2 Q600 VIDEO 2 L601 SPARE IO 2N3904 SPARE IO L606 ISP IO ISP IO R600 L607...
  • Page 39: Power Board Schematic Diagram 1. Power Input

    U_Audio Audio_Rev6_0.sch U_MCU MCU_Rev6_0.sch S_L&U S_L&D S_R&U S_R&D PT2314_SCL PT2314_SCL VIDEO_1 SCREW_HOLE SCREW_HOLE SCREW_HOLE SCREW_HOLE VIDEO_1 PT2314_SDA PT2314_SDA VIDEO_2 VIDEO_2 AUDIO R_1 U_FM AUDIO R_1 AUDIO L_1 OPEN/CLOSE FM_Rev6_0.sch AUDIO L_1 OPEN/CLOSE FM_SCL FM_SCL FM_SCL SPARE I/O FM_SDA SPARE I/O FM_SDA FM_SDA M_SW...
  • Page 40: Audio

    9.1V 1.66Vpp AUDIO L_1 CIRCUIT+9V AUDIO L_1 2.2uF/50V 2.2K 2Vpp AUDIO L_2 AUDIO L_2 9V_VDD 2.2uF/50V 2.2K LIN1 2.6Vpp 10uF/16V LIN2 LIN3 OUT_L AUDIO L AV_GND LIN4 1.66Vpp OUT_R AUDIO R AUDIO R_1 AV_GND AUDIO R_1 RIN1 2.6Vpp 2.2uF/50V 10uF/16V 2.2K RIN2 2Vpp...
  • Page 41: Mcu

    FM_POWER PT2314_SCL PT2314_SDA AV SEL CPU_GND AV SEL C1000 10uF/16V 80 ohm CPU_GND CPU_GND 1SS355 10uF/16V P1.5 P1.6 P0.4 P1.7 P0.5 P0.6 MCU2_RXD P3.0 P0.7 EA/VPP MCU2_TXD P3.1 P3.2 ALE/PROG P3.3 PSEN ISP_TXD P3.4 P2.7 FM-ENABLE ISP_RXD P3.5 P2.6 FM-CLK CPU_GND P2.5 FM-DATA...
  • Page 42: Fm Transmitter

    FM+5V 84dbuV CON1 100uH 10uF/16V 2SC2412 10uF/16V FM+5V JUMP3 800mVpp AUDIO R 1.2k 800mVpp AUDIO L FM_SDA 1.2k FM_SCL ADDRESS MDFM1-802A FM Transmitter Vertex Precision Electronics,Inc Title VERTEX PROCISIONS ELECTRONICS CO., LTD. No.188 Chung Yuan Rd Chung-Li Industrial Park Size: Number: Revision: Chung-Li Taiwan.
  • Page 43: Key Board Schematic Diagram

    9.0 KEY Vertex Precision Electronics,Inc Title No.188 Chung Yuan Rd Chung-Li Industrial Park Size: Number: Revision: Chung-Li Taiwan. R.O.C. Date: 13-Jul-2005 Time: Sheet Error : LOGO-1.jpg file not found. File: D:\Alpine RSE1\Alpine 102 UNI schematic 20050222\alpine key_21.ddb - Documents\alpine key_21.Sch...
  • Page 44: Ir Board Schematic Diagram

    78L05 7809 IR+12V OUT INDUCTOR 100uF/16V 100u/16V 47u/16V 680P 680P IR LED IR LED IR LED IR LED IR LED IR LED IR LED IR LED 2.2K IR AUDIO L 3906 220K 680P 2SC4672 220P 2.3MHz (3.2MHz) 15.6K (1%) 330P 3 ohm 220P 11.8K (1%)
  • Page 45: Lamp Board Schematic Diagram

    Lamp_BATT+ Lamp_BATT+ Lamp_BATT+ Lamp_BATT+ 300R 300R 300R 300R P1.27 Pin Header P1.27 Pin Header P1.27 Pin Header BATT_GND BATT_GND BATT_GND BATT_GND P1.27 Pin Header LAMP_R LAMP_L DOOR 12V POWER CON3 TVS SMBJ15A CCD OGND PGND P1.27_6P_Male_Pin_Header P1.27_6P_Male_Pin_Header 12V POWER 12V POWER POLARITY - DOOR Lamp_BATT+...
  • Page 46: Slim Box Switch Schematic Diagram

    R202 U201 C211 8.2K R200 C201 IN_R1 AUX_2 AV_GND 4.7K R206 IN_R2 IN_R2 U203 J200 8.2K OUT1_R 2.2uF/50V AV_SEL_2 AV_GND R203 IR_OUT AV_SEL_1 IN_L1 Enable 8.2K C204 IN_L2 OUT1_L R207 IN_L2 AV_SEL_1 8.2K IR1_OUT 2.2uF/50V IR1_OUT AV_GND AV_SEL_2 CON9 IR2_OUT L200 IN_V2 4053...
  • Page 47: Slim Box Control Schematic Diagram

    13.33V 13.33V 13.58V ACC_IN R100 PF100 C100 L100 POWER-CHOCK 0.1uF FUSE3A D100 RB050L-40 D101 C101 D700 RB050L-40 1000uF/25V TVS15V 13.32V U_Signal_switch_Rev5 R101 L101 Signal_switch_Rev5.SchDoc 100R U100 PWR_DVD IR_IN IR2_OUT RH354708 IR_IN IR2_OUT AV_SEL_1 IR1_OUT GND1 GND1 AV_SEL_1 IR1_OUT AV_SEL_2 P&AV_SEL AV_SEL_2 P&AV_SEL Q100...
  • Page 60: Customer Registration Card

    FOR USE IN CANADA, PLEASE FOLD HERE AND ENSURE THAT CANADIAN ADDRESS FACES UP.
  • Page 61 Completed Graduate School Customer Care Registration is for Product registration. Thank you for your cooperation! We value your privacy. This information will remain confidential with Alpine and its affiliates. PART NO. 68P04190K17-A Failure to complete and return this card does not diminish your warranty rights.

This manual is also suitable for:

Pkg-1000pTmx-r1000pTmx-r1000Pkg-rse1

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