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Related Manuals for Jet J-9180
Summary of Contents for Jet J-9180
- Page 1 This Manual is Bookmarked Operating Instructions and Parts Manual 7" Zip-Miter Bandsaw Model J-9180 WMH TOOL GROUP, Inc. 427 New Sanford Road LaVergne, Tennessee 30786 Part No. M-414464 Ph.: 800-274-6848 Revision A1 03/09 www.wmhtoolgroup.com Copyright © WMH 2009 Tool Group...
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Page 2: Warranty And Service
WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local WMH Tool Group distributor, or visit jettools.com. WARRANTY JET products carry a limited warranty which varies in duration based upon the product (MW stands for Metalworking, WW stands for Woodworking). WHAT IS COVERED? This warranty covers any defects in workmanship or materials subject to the exceptions stated below. -
Page 3: Table Of Contents
Table of Contents Warranty and Service............................ 2 Table of Contents............................3 Warning ................................. 4 Introduction ..............................6 Specifications ..............................6 Shipping Contents............................7 Contents of the Carton ..........................7 Hardware ..............................7 Machine Features ............................7 Machine Base............................7 Saw Head ..............................7 Work Stop.............................. -
Page 4: Warning
Warning 1. Read and understand the entire owner's manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. -
Page 5: Save These Instructions
blahblahblah 20. Make your workshop child proof with padlocks, master switches or by removing starter keys. 21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury. 22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving parts. -
Page 6: Introduction
The Model J-9180 bandsaw is equipped with a coolant system which can greatly extend blade life and speed the cutting of a variety of materials which are best cut with cutting fluids and coolants. -
Page 7: Shipping Contents
Figures 1 depicts the main features of the Model J-9180 Bandsaw. The machine consists of a Control Panel machine base onto which is installed a saw The control panel is mounted on the top of the head. -
Page 8: Assembly
Do not use an abrasive pad. The Model J-9180 bandsaw is rated at 230V. Determine the final location for the saw and This machine is not supplied with a plug. Use a allow for a sufficient work space around it. -
Page 9: Controls And Indicators
Controls and Indicators Control Panel The operating controls for the bandsaw are located on the control panel (Figure 4) and consist of the following controls and indicators: Emergency Stop Switch – by depressing this switch the user can quickly stop the machine when it is in operation;... -
Page 10: Blade Selection
Hydraulic Feed Control Optional blades for specific applications are available from JET. (Refer to the Parts section The weight of the saw head provides the force for saw blade part numbers.) needed to cut through the workpiece. The cut-off... -
Page 11: Setting The Work Stop
Setting the Work Stop Referring to Figure 7: The work stop is an accessory that is included with the JET J-9180 Bandsaw. It is used to set up the saw for making multiple cuts of the same length. Do not allow the blade to rest on the workpiece when the saw is not cutting. -
Page 12: Miter Cuts
Miter Cuts Referring to Figure 9, the J-9180 bandsaw is capable of making angle cuts from 0–60º. The vise remains stationary while the saw head is adjusted as follows: 1. Place the saw head (F) in the raised position so the blade doesn't catch in the table slots. -
Page 13: Guide Bearing Adjustment
Guide Bearing Adjustment Referring to Figure 12: Guide bearings are located on either side of the saw blade and provide stability for the blade when the saw is in operation. These bearings rotate on an eccentric shaft so the distance from the blade can be adjusted for optimal performance. -
Page 14: Blade Tension
15. Limit Switch Adjustment Refer to Figure 14. The J-9180 bandsaw should shut off automatically when a cut is completed. If not, the limit switch (A) located below the control panel (Figure 1) probably needs to be adjusted as follows: Disconnect the cut-off saw from its electrical power source. -
Page 15: Maintenance
Maintenance Figure 15 Changing Blades 4. Pull the blade (E) off the drive wheel (F) and Refer to Figure 15 except where specified idler wheel (G) and out of the blade guides otehrwise. ). Store the removed blade carefully before proceeding. Use leather gloves when Installing New Blade changing the saw blade to protect your... -
Page 16: Cleaning
Cleaning Coolant Clean off any preservative on machine surfaces. Change coolant on a frequency appropriate to the type of coolant being used. Oil based After cleaning: coolants can sour. Refer to the coolant supplier’s instructions for change frequency. 1. Coat machined surfaces of the cutoff saw with a medium consistency machine oil. -
Page 17: Troubleshooting
Troubleshooting Fault Probable Cause Suggested remedy 1. Material loose in vise. 1. Clamp work securely. 2. Incorrect speed or feed. 2. Check Machinist’s Handbook for speed/feed appropriate material being cut. 3. Teeth too coarse for material. 3. Check Machinist’s Handbook for recommended blade type. -
Page 18: Parts
Troubleshooting Fault Probable Cause Suggested remedy 1. Blade speed too high for feed 1. Reduce blade speed feed pressure. pressure. Bad cuts (rough) 2. Blade is too coarse. 2. Replace with finer blade. 1. Blade is binding in the cut. 1. -
Page 19: Saw Assembly - Parts
45 ..9180-45 ........C-Retainer Ring ........ø8........ 4 46 ..9180-46 ........Eccentric Guide................2 47 ..TS-2245122 .......Button Head Socket Screw ..... M5x12 ......2 48 ..J-9180-48 ........Blade Guard (Front) ..............1 50 ..TS-1550031 .......Flat Washer..........M5 ....... 2 51 ..9180-51 ........Hex Nut ........... M10xP1....... 4 52 ..TS-2361101 .......Lock Washer ........... - Page 20 Saw Assembly – Parts Index No. Part No. Description Size 61 .....9180-61....Cover......................1 62 .....TS-2248162 .....Button Head Socket Screw ........M8x16 ......2 64 .....TS-1524041 .....Set Screw............. M8x16 ......1 65 .....9180-65....Frame Pivot Shaft ..................1 67 .....9180-67....Tapered Bearing ..................2 69 .....9180-69....Cover..............
- Page 21 176 ...9180-176....Bushing ....................1 178 ...9180-178....Washer..................... 1 179 ...TS-1503041 .....Socket Head Cap Screw........M6x16 ......1 180 ...J-9180-180....Front Moveable Vise Jaw................. 1 181 ...9180-181....Vise Jaw Insert..................1 182 ...TS-1514011 .....Flat Head Socket Screw ........M6x12 ......2 186 ...J-9180-186....Rear Stationary Vise Jaw........
- Page 22 248 ...9180-248....Tray ......................1 249 ...9180-249....Feed Support ................... 1 ....9180-250....Stand Panel Set (Index #250-1, 250-2) ........... 1 250-1 ..J-9180-250-1....Stand Panel (Front/Back)................. 2 250-2 ..J-9180-250-2....Stand Panel (Side)................... 2 253 ...TS-1490031 .....Hex Cap Screw ............ M8x20 ....... 12 254 ...TS-1550061 .....Flat Washer............
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Page 23: Saw Assembly Drawing (1 Of 3)
Saw Assembly Drawing (1 of 3) - Page 24 Saw Assembly Drawing (2 of 3)
- Page 25 Saw Assembly Drawing (3 of 3)
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Page 26: Electrical Box Assembly - Parts
215-7 ..9180-215-7....Transformer....................1 215-8 ..9180-215-8....Fuse Base ....................1 215-9 ..9180-215-9....Fuse Lid ....................1 215-10 ..9180-215-10.....Fuse ..............2A........ 1 215-11 ..J-9180-215-11..Electrical Box Cover................. 1 215-12 ..J-9180-215-12..Electrical Box ................... 1 215-13 ..9180-215-13.....Cable Relief....................3 215-14 ..9180-215-14.....Cable Relief....................1 215-15 ..9180-215-15.....Cable Relief............ -
Page 27: Electrical Box Assembly
Electrical Box Assembly... -
Page 28: Wiring Diagram
Wiring Diagram WMH Tool Group, Inc. 427 New Sanford Road LaVergne, Tennessee 30786 Phone: 800-274-6848 www.wmhtoolgroup.com...