Installation And Operator Instructions; Duty Cycle And Overheating - Lincoln Electric CV 425 Operator's Manual

WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and
materials in work area can cause serious burns. Use gloves and pliers when touching or moving
materials in the work area.
CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct
shielding gas for the process used and properly operating regulators designed for the gas and pressure
used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or
transport gas cylinders with the protection cap removed. Do not allow the electrode, electrode holder,
work clamp or any other electrically live part to touch a gas cylinder. Gas cylinders must be located
away from areas where they may be subjected to physical damage or the welding process including
sparks and heat sources.
SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an
environment with increased hazard of electric shock.
The manufacturer reserves the right to make changes and/or improvements in design without upgrade at the same time
the operator's manual.

Installation and Operator Instructions

Read this entire section before installation or operation
of the machine.
Location and Environment
This machine will operate in harsh environments.
However, it is important that simple preventative
measures are followed to assure long life and reliable
operation:

Do not place or operate this machine on a surface
with an incline greater than 15° from horizontal.

Do not use this machine for pipe thawing.

This machine must be located where there is free
circulation of clean air without restrictions for air
movement to and from the air vents. Do not cover
the machine with paper, cloth or rags when switched
on.

Dirt and dust that can be drawn into the machine
should be kept to a minimum.

This machine has a protection rating of IP23. Keep it
dry when possible and do not place it on wet ground
or in puddles.

Locate the machine away from radio controlled
machinery. Normal operation may adversely affect
the operation of nearby radio controlled machinery,
which may result in injury or equipment damage.
Read the section on electromagnetic compatibility in
this manual.

Do not operate in areas with an ambient temperature
greater than 40°C.

Duty cycle and Overheating

The duty cycle of a welding machine is the percentage of
time in a 10 minute cycle at which the welder can
operate the machine at rated welding current.
Example: 60% duty cycle
Welding for 6 minutes.
English
Break for 4 minutes.
Excessive extension of the duty cycle will cause the
thermal protection circuit to activate.
Minutes
The machine is protected from overheating by a
temperature sensor.
Input Supply Connection
Only a qualified electrician can connect the welding
machine to the supply network. Installation the outlet
plug to power lead and connecting the welding machine
had to be made in accordance with the appropriate
National Electrical Code and local regulations.
Check the input voltage, phase, and frequency supplied
to this machine before turning it on. Verify the
connection of grounding wires from the machine to the
input source. The allowable input voltages are 3x220V
50/60Hz, 3x380V 50/60Hz and 3x440V 50/60Hz
(3x440V: factory default). For more information about
input supply refer to the technical specification section of
this manual and to the rating plate of the machine.
If it is necessary to change the input voltage:

The input cable must be disconnected from the
mains supply and the machine switched OFF.

Remove the left side panel.

Reconnect X6 according to the diagram below:
X6
220V
2
or decrease
Duty Cycle
WARNING
X6 X6
380V 440V
Figure 1.
English