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FQ-CR2. When using the FQ-CR2, be sure to observe the following: • The FQ-CR2 must be operated by personnel knowledgeable in electrical engineering. • To ensure correct use, please read this manual thoroughly to deepen your understanding of the product.
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APPLICATION CONSIDERATIONS (Please Read) Introduction User's Manual Installation and Connections Taking Images Setting Up Inspections Testing and Saving Settings Operation Convenient Functions Communications with External Devices Troubleshooting Appendices Fixed Mount 2D Code Reader FQ-CR2...
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LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
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Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
Dispose of the Touch Finder as industrial waste, and never disassemble, apply pressure that would deform, heat to 100 °C or higher, or incinerate the Touch Finder. High-voltage parts inside; danger of electrical shock. Do not open the product cover. FQ-CR2 User’s Manual...
• If the AC Adapter is dropped or damaged, turn OFF the power, remove the power plug from the outlet, and contact your dealer. There is a risk of fire if you continue using the AC Adapter. FQ-CR2 User’s Manual...
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• Do not drop or subject the products to shock. • Use the special Sensor (FQ-CR2), Touch Finder (FQ-D), Cables (FQ-WN and FQ-WD), Battery (FQ-BAT1), and AC Adapter (FQ-AC). Using other than the specified products may cause fire, burning, malfunction or failure.
• If a voltage higher than 380 V is applied, there is a risk that the capacitor will be damaged, the pressure valve will open, and vaporized gas will be emitted. If there is a possibility that a voltage higher than 380 V will be applied, use a protective device. FQ-CR2 User’s Manual...
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PC are indicated enclosed by brackets "[ ]". Visual Aids ■ Indicates points that are important to achieve the full product performance, Important such as operational precautions. Indicates application procedures. Note Indicates pages where related information can be found. FQ-CR2 User’s Manual...
1-1 Fixed Mount 2D Code Reader FQ-CR2 The FQ-CR2 is a fixed mount 2D code reader that is easy to use and has advanced scanning features. Once configured, they are used stand-alone for quality inspection of presence, position, and other product characteristics.
• You can output detailed measurement results from the inspection items. Output (An Ethernet connection is required.) • Measurement data and image data can be logged in memory in the Sensor or in an SD card. Logging FQ-CR2 User’s Manual Measurement Process...
When the Touch Finder is started, IP addresses are automatically set for each Sensor. To allocate specific IP addresses, set the IP address of each Sensor and the Touch Finder. Setting Up Ethernet: p. 31 Startup Display and Display Elements FQ-CR2 User’s Manual...
An image saved in internal memory is displayed. • File: An image saved on an SD card is displayed. Run Mode In Run Mode, measurements are performed, and measurement results are output. p. 59 FQ-CR2 User’s Manual Startup Display and Display Elements...
1-4 Basic Operational Flow The following flow shows the basic operation of FQ-CR2 Sensors. Section 2 Installation Connections and Wiring and Connections Section 1 Starting the Sensor 1-3 Startup Display and Display Elements Image Setup Section 3 Taking ([Image] Tab Page)
Standard RJ45 Ethernet Cable Product Model number Remarks FQ Sensor FQ-CR2@@@@@-M This is the Sensor. Touch Finder FQ-D@@ This is a setup console (Software Version 1.3 or higher). PC Tool The PC Tool can be used instead of the Touch Finder (Software Version 1.3 or higher). If you register as a member, you can download the free PC Tool as a special service to purchasers.
Lights green when the Sensor is executing a process. Mounting Bracket Used to mount the Sensor. The Mounting Bracket can be attached to the front, left side, right side, or back of the Sensor. FQ-CR2 User’s Manual Part Names and Functions...
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Insert the connector until it locks in place. (11) Strap holder This is a holder for attaching the strap. (12) AC power supply connector Used to connect the AC adapter. *1: Applicable to the FQ-D31 only. Part Names and Functions FQ-CR2 User’s Manual...
Installation distance (L) (mm) 1,000 Horizontal field of view (mm) Horizontal field of view (mm) FQ-CR20100N-M, FQ-CR25100N-M FQ-CR20050F-M, FQ-CR25050F-M Installation distance (L) (mm) Installation distance (L) (mm) Horizontal field of view (mm) Horizontal field of view (mm) FQ-CR2 User’s Manual Installation...
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• To prevent interference by noise, do not mount the Sensor on panels which contain high-voltage devices. • To keep the level of noise from the surrounding environment to a minimum, install the Sensor and Touch Finder at least 10 m away from power lines. Installation FQ-CR2 User’s Manual...
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• Always turn OFF the Touch Finder power before attaching or detaching the Panel Mount Adapter. Attaching or detaching with the power turned ON may cause a failure. Set the Touch Finder in the Panel Mount Adapter. FQ-CR2 User’s Manual Installation...
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There are two types of straps (FQ-XH, sold separately), a Neck Strap and a Hand Strap. Neck Strap Hand Strap Attach the Mini-strap to the Touch Finder. There are a total of four holes for attaching the Mini-strap on the left and on the right of the Touch Finder. Installation FQ-CR2 User’s Manual...
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Connect the Neck Strap or Hand Strap to the Mini-strap. Mini-strap Neck Strap or Hand Strap FQ-CR2 User’s Manual Installation...
By default, this is the ERROR output signal. The assignment can be changed to an individual judgement signal from OR0 to OR31. Note The assignments of I/O signals can be changed. Section 8 Communications with External Devices: p. 95 Wiring FQ-CR2 User’s Manual...
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Attach the enclosed LED warning label to the cable or other location. The LED warning label must be attached to a location that is readily visible from the Sensor. Attachment Example Warning Label Warning Label 10-5 LED Safety p. 181 FQ-CR2 User’s Manual Wiring...
If UL certification is required for the overall system, use a UL Class II DC power supply. • When using the FQ-D31, do not connect a switching regulator and AC Adapter (FQ-AC@) at the same time. Wiring FQ-CR2 User’s Manual...
The CHARGE indicator will be lit while the battery is being charged. It will go out when charging the battery has been com- pleted. Note The Touch Finder will operate even if the AC adapter is connected when no battery is mounted in the Touch Finder. FQ-CR2 User’s Manual Wiring...
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Li-ion00 • California regulations concerning perchlorate: This product is a lithium battery that contains perchlorate, which is regulated by the State of California. Please com- ply with these regulations. For details see the following URL: www.dtsc.ca.gov/hazardouswaste/perchlorate/ Wiring FQ-CR2 User’s Manual...
Set the IP address and subnet mask according to the network where the external devices, such as PLCs, are connected. Note If you connect OMRON CS/CJ-series PLCs to the Ethernet, the following default IP addresses are assigned to the PLCs. • IP address: 192.168.250.node_address...
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Select the Use the following IP address Option and en- ter the following IP address and subnet mask. • IP address: 10.5.5.101 • Subnet mask: 255.255.255.0 Click the [OK] Button. This completes the settings. Setting Up Ethernet FQ-CR2 User’s Manual...
To update displays of multiple Sensors to the current connection sta- tus, press [ ] - [Auto connect] on the right of the display in step 5, above, to automatically reconnect. − [Sensor settings] to return to Setup Press Mode. Press [Yes]. Selecting a Sensor for Configuration FQ-CR2 User’s Manual...
Do not force the screw if it does not rotate anymore. This will damage the Sensor. • Do not turn the focus adjustment knob with a force that is greater than 0.1 N·m. This may damage it. FQ-CR2 User’s Manual Adjusting Image Quality...
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If sufficient brightness cannot be obtained by adjusting the shutter speed, increase the gain. Press [Gain] on the right side of the display. Move the adjustment bar left or right to adjust the brightness of the display. Press [OK]. Adjusting Image Quality FQ-CR2 User’s Manual...
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A polarizing filter can be attached to the sensor to remove specular reflection. Hints • The object being inspected can be stopped Use the HDR function • The object being inspected cannot be stopped Use the polarizing filter FQ-CR2 User’s Manual Adjusting Image Quality...
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[Brightness] on the right side of the dis- play. Move the adjustment bar left or right to adjust the brightness. A larger "Brightness" value makes the image brighter. A smaller "Brightness" value makes the image darker. Adjusting Image Quality FQ-CR2 User’s Manual...
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• As shown below, a higher level gives a wider combined dynamic range. Level 1 Level 2 Level 3 Level 4 Dark Bright • If reflected light cannot be sufficiently removed using the HDR function, use the polarizing filter in combination with the HDR function. FQ-CR2 User’s Manual Adjusting Image Quality...
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• Mounting the Filter Hook the filter in the hole at the top of the Sensor. Using the top section as a pivot point, pull down the filter so that it attaches to the Sensor. Adjusting Image Quality FQ-CR2 User’s Manual...
[Image] − [Trigger setup] − [Trigger delay] A TRIG signal is input. Images are input continuously. Select the image with the measurement object in the center using [ ] and [ Press the image. Press [OK]. FQ-CR2 User’s Manual Adjusting the Object Position...
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Note The delay time can be set using the adjustment bar or by directly entering a value. Move the bar to the left or right. Directly input the delay time. Adjusting the Object Position FQ-CR2 User’s Manual...
• The delay time for preventing mutual interference must be longer than the shutter time. When the lighting built into the Sensor is used, the shutter time is 4 ms max. Therefore make the delay at least 4 ms. FQ-CR2 User’s Manual Preventing Mutual Interference of Multiple Sensors...
Filter processing takes place using the density value of each pixel and the surrounding 8 pixels. 5 × 5: Filter processing takes place using the density value of each pixel and the surrounding 24 pixels. Setting How the Image is Processed After Scanning FQ-CR2 User’s Manual...
Configuring Inspection Items Step 1 Teaching Step 2 If measurements are unstable Setting Detailed Items Step 3 Re-teaching Step 4 Note • Up to 32 inspection items can be used on the FQ-CR2. Setup Procedure for Inspection Items FQ-CR2 User’s Manual...
1.--- and set it in the same way. Note If more than six inspection items are set, drag the icon at the bottom of the menu up to display the next inspec- tion item numbers. FQ-CR2 User’s Manual Configuring Inspection Items...
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Press the number of the inspection item to be delet- Press [Delete] on the menu. Note Executing Similar Measurements in Different Places → Copy an inspection item that is already registered: [Copy]. → Change the name of an inspection item: [Rename]. Configuring Inspection Items FQ-CR2 User’s Manual...
A 2D code is preset in Inspection item 0. To add an Inspection Item, press a blank Inspection Item and add. Press the Inspection Item that you wish to set. Press [Modify]. FQ-CR2 User’s Manual Setting 2D Code Inspection Conditions...
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Press one of the four corner points of the frame. • Move the position Drag the inside of the frame to move it. Press [TEACH]. Scanning is executed and the result is displayed. Setting 2D Code Inspection Conditions FQ-CR2 User’s Manual...
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If scanning of the 2D code fails, a teaching error message appears. It is likely that low contrast caused unstable scanning. Adjust the brightness to increase the contrast of the 2D code. Increasing the Brightness of the Image: p. 36 Setting 2D Code Inspection Conditions FQ-CR2 User’s Manual...
Testing and Saving Settings 5-1 Performing Test Measurements ............54 5-2 Shortening the Measurement Takt Time..........56 5-3 Checking a List of All Inspection Item Results ........57 5-4 Saving Data to the Sensor ..............58...
5-1 Performing Test Measurements After completing the settings in the [Image], [Inspect], and [In/Out] Tab Pages, move to the [Test] Tab Page. The displayed image is measured automatically. This is called a test measurement. A test measurement is used to verify that the settings that have been made will produce stable results and, if necessary, to fine-tune the settings.
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Select [Log] or [File]. Images in the Sensor's built-in memory: Press Log. Images on the SD card: Press File. The display switches to the saved image and mea- surements are taken again. Saving images: p. 88 FQ User’s Manual Performing Test Measurements...
5-2 Shortening the Measurement Takt Time Checking the Measurement Takt Time The measurement time of this Sensor can be checked from the Setup or Run Mode display. Measurement time The measurement time is the time taken from when a trigger is input until when all measurement processes are executed.
5-3 Checking a List of All Inspection Item Results Individual judgement results for all inspection items can be checked in a list. The individual inspection items can be selected to change the judgement parameters. [Test] − [Continuous test] Press [All results/region] to display the list. FQ User’s Manual Checking a List of All Inspection Item Results...
5-4 Saving Data to the Sensor Until you have saved your settings explicitly to the memory in the FQ Sensor, the settings are only stored temporarily. They will be lost if the power is turned OFF. Execute [Save data] after you have finished making your settings.
You can move from Setup Mode to Run Mode by using the following procedure. Press [Run]. Press [Switch to Run mode.]. Press [Yes]. If you press [No], the setting will not be saved and you will move to Run Mode. Starting Operation FQ-CR2 User’s Manual...
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When moving to Run Mode, the signal will change as shown below and data can be input from and output to an external device. Run Mode Setup Mode Display The BUSY signal that was always ON will turn OFF. BUSY signal FQ-CR2 User’s Manual Starting Operation...
NG sensor Displays the measurement results of Automatically changes to the display for all connected Sensors. any Sensor with an NG result. Green display: OK, Red display: NG (Run Mode) − [Sensor monitor] Configuring the Run Mode Display FQ-CR2 User’s Manual...
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The following are also displayed in addition to the measurement results for each inspection item. • Camera input: The image that is being measured is displayed. • Filter: Shows the image after filter processing. FQ-CR2 User’s Manual Configuring the Run Mode Display...
• Changing the Number of Values That Are Displayed ] − [Number of data] on the right of the trend monitor. Press [ Select the number of values from 200, 400, and 1,000. Checking the Trend of Measurement Results with Graphs FQ-CR2 User’s Manual...
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• Changing the Number of Data on the Vertical Axis ] − [Number of data] on the right of the histogram. Press [ Select the maximum number of data to display. FQ-CR2 User’s Manual Checking the Trend of Measurement Results with Graphs...
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Logging settings are applied to the histogram as well. However, they are not applied to histograms displayed in Setup Mode. Check recent measurement trends (recent results logging): p. 79 Checking the Trend of Measurement Results with Graphs FQ-CR2 User’s Manual...
Unable to scan within the set time. Check the surface of the work and lighting conditions, and repeat teaching. Set a larger inspection timeout value. ?E300 Unable to recognize the 2D code because there were too many 2D codes in the inspection region. Make the inspection region smaller. FQ-CR2 User’s Manual If Scanning Fails...
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MEMO If Scanning Fails FQ-CR2 User’s Manual...
Convenient Functions 7-1 Changing the Scene to Change the Line Process .......70 7-2 Display Functions ...................72 7-3 Monitoring the Signal I/O Status............75 7-4 Logging Measurement Data and Image Data ........76 7-5 Saving Sensor Settings ................83 7-6 SD Card Operations ................84 7-7 Convenient Functions for Operation.............86 7-8 Convenient Functions for Setup............88 7-9 Functions Related to the System ............89...
Sensor are used for all of the scenes. Refer to the following information for the data that is included in the scene data. 10-1 Menu Tables: p. 158 Changing the Scene to Change the Line Process FQ-CR2 User’s Manual...
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OFF in the default settings.) Startup scene Set the scene number to use at startup. Standard models: 0 to 31, Single-function models: 0 to 8, Default: 0 FQ-CR2 User’s Manual Changing the Scene to Change the Line Process...
You can display a frozen image to stop image refreshing and display the last image that was input. (Setup Mode) Press Press [Camera]. Press [Freeze]. Press the [Back] Button to return to the [Display] Dis- play. Display Functions FQ-CR2 User’s Manual...
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Press [Last NG image]. Press [Back]. Change the following setting to display the last NG image after restarting. (Setup Mode or Run Mode) - [TF Settings] - [Startup display] - [Display update mode] Press [Last NG image]. FQ-CR2 User’s Manual Display Functions...
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(Setup Mode or Run Mode) − [TF settings] − [LCD Backlight] − [ECO mode] Changing the Brightness of the Touch Finder The brightness of the LCD backlight can be changed to any of five levels. (Setup Mode or Run Mode) − [TF settings] − [LCD Backlight] − [Brightness] Display Functions FQ-CR2 User’s Manual...
Signals that are displayed in red are currently being output from the Sensor to the external devices. You can turn the signals ON and OFF by pressing them to test the outputs. FQ-CR2 User’s Manual Monitoring the Signal I/O Status...
You can select the data to be logged. [In/Out] − [Log setting] Press the data for which to change the logging pa- rameter. Change the logging parameter and then press [Back]. Logging Measurement Data and Image Data FQ-CR2 User’s Manual...
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\My Documents\OMRON FQ\ SDCard • File format Image logging: Image data is saved in a special format for OMRON Sensors. (The file name extension is IFZ.) Data logging: Measurement data is saved in the following CSV format. <Date*1>,<Time*1>,<Measurement value for inspection item 0>,<Measurement value for inspection item 1>,...,<Measurement value for inspection item 31>,Delimiter...
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• If logging data to an SD card, the write time varies depending on the amount of the available space on the SD card. Reference value: For SDHC class 4, the time required to write image data is approx. 200 to 800 ms. Logging Measurement Data and Image Data FQ-CR2 User’s Manual...
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Trend monitor Recent measurement results Inspection data: Most recent 1,000 values Image data: Most recent 20 images Sensor Statistical Data p. 64 Touch Finder Histogram p. 65 Statistical data p. 62 FQ-CR2 User’s Manual Logging Measurement Data and Image Data...
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The logged data will be deleted when the power supply to the Sensor is turned OFF or the scene is changed. The logged data can also be deleted without turning OFF the power supply. • Setup Mode [In/Out] − [Log setting] Press [Delete Log]. Logging Measurement Data and Image Data FQ-CR2 User’s Manual...
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The data is saved in the following CSV format. Number of measurements, number of OKs, number of NGs, OK rate, NG rate (delimiter) Logging image: Image data is saved in a special format for OMRON Sensors. (The file name extension is IFZ.) Logging data: Measurement data is saved in the following CSV format.
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Changing the File Format The output CSV file format can be changed as shown below according to the external device. Changing the File Format: p. 78 Logging Measurement Data and Image Data FQ-CR2 User’s Manual...
All settings in the Touch Finder are backed up. name extension is MSD.) For the PC Tool, data will be saved in the following folder: \\..\My Documents\OMRON FQ Restoring Data to the Sensor from External Memory (Setup Mode) − [Load from file] Press the data to be restored.
Statistical data and measurement data (The file name extension is CSV.) \CAPTURE Captured images (The file name extension is BMP.) *1: For the PC Tool, data will be saved in the following folder: \\..\My Documents\OMRON FQ Note The PC Tool does not support SD card operations.
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The following information in the SD card inserted in the Touch Finder can be checked. Formatting an SD Card (Setup Mode or Run Mode) − [TF settings] − [SD card] − [Format] Press [Yes] to start formatting. FQ-CR2 User’s Manual SD Card Operations...
• This password restricts only the operation to switch from Run Mode to Setup Mode. It does not restrict other operations. • If you forget the password, contact your OMRON representative for the procedure to clear the password. • The password is deleted when the Sensor is initialized.
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2010_03_10-22_10_21_350.BMP Important Make sure an SD card is inserted in the Touch Finder before capturing display images. Note For the PC Tool, data will be saved in the following folder: \\..\My Documents\OMRON FQ FQ-CR2 User’s Manual Convenient Functions for Operation...
Restarting the Sensor and Touch Finder • Restarting the Sensor (Setup Mode) − [Sensor settings] − [Restart] • Restarting the Touch Finder (Setup Mode or Run Mode) − [TF settings] − [Restart] FQ-CR2 User’s Manual Functions Related to the System...
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Use this function to set the resolution of measurement object that are displayed on the Touch Finder on the PC. (Run Mode) − [TF settings] − [Resolution] Setting the Inspection Timeout Time The time after which inspection times out can be set (msec). (Run Mode) − [Sensor settings] − [Timeout] Functions Related to the System FQ-CR2 User’s Manual...
Normal retry, exposure (shutter speed) retry, scene retry, and trigger retry cannot be used at the same time. When scene retry is ON, the normal retry and exposure retry modes in the same scene are OFF. When normal retry, exposure retry, or scene retry is ON, trigger retry is OFF. FQ-CR2 User’s Manual Setting the Retry Function...
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Press [Exposure retry] for the retry mode. • Set the brightness (shutter speed) step, increment count, and decrement count. [Inspect] − [Retry details] Set the shutter speed step, increment count, and decrement count. Setting the Retry Function FQ-CR2 User’s Manual...
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1st to 32nd Register the scenes for scene switching. Register the scenes to switch in order from Åg1st". If there are any scenes for scene switching that are not registered, the remaining scenes are ignored. FQ-CR2 User’s Manual Setting the Retry Function...
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Press [Trigger retry] for the retry mode. Important To use trigger retry, the I/O input mode must be set to expanded mode. [In/Out] − [I/O setting] − [I/O terminals] − [Input] tab − [Input mode] Press "Expanded mode". Setting the Retry Function FQ-CR2 User’s Manual...
ON, and OFF again for up to 5 s after the power supply is turned ON. 24 V Power supply Turns OFF when the 1.5 s 3.5 s* Sensor is ready for operation. BUSY Sensor system is initializing * Depends on the scene data. Controlling/Outputting in Parallel FQ-CR2 User’s Manual...
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The signals shown at the left are used. Refer to the following information for signal wiring. Pink TRIG Trigger signal Black OUT0 (OR) Overall judgement (default Wiring: p. 26 assignment) Orange OUT1 (BUSY) Processing in progress (default assignment) FQ-CR2 User’s Manual Controlling/Outputting in Parallel...
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When the BUSY signal turns OFF to indicate that the measurement has been 1000 BUSY signal OR signal finished, the judgement result is added OUT0 to the total count. OK measurements: CIO 1000 NG measurements: CIO 1002 1002 OR signal Controlling/Outputting in Parallel FQ-CR2 User’s Manual...
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Green Wiring: p. 26 White Purple Yellow Command input for continuous measurements Black OUT0 (OR) Overall judgement (default assign- ment) Orange OUT1 (BUSY) Processing in progress (default assignment) FQ-CR2 User’s Manual Controlling/Outputting in Parallel...
BUSY signal RSET W0.00 W0.01 When the continuous measurement stop bit RSET (W0.01) turns ON, the command input for continuous measurements (IN5) is turned Continuous OFF and continuous measurements stop. measurement stop bit RSET W0.00 Controlling/Outputting in Parallel FQ-CR2 User’s Manual...
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Changing the judgement output ON condition: p. 106 Wiring Color Signal Description The signals shown at the left are used. Refer to the following information for signal wiring. Black OUT0 (OR) Overall judgement (default assignment) 2-4 Wiring: p. 26 FQ-CR2 User’s Manual Controlling/Outputting in Parallel...
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OR14. As described above, if terminals OUT0 to OUT2 are all assigned to individual judgement output signals, the BUSY signal and ERROR signal assigned as the default settings will no longer be output. Controlling/Outputting in Parallel FQ-CR2 User’s Manual...
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[In/Out] − [I/O setting] − [I/O terminals] − [Output] Press [OUT0]. Press [OR2 (Item 2 judgement)]. OR2 output signal was assigned to OUT0. Assign the others in the following manner. OUT1: OR5 OUT2: OR14 FQ-CR2 User’s Manual Controlling/Outputting in Parallel...
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TRIG signal ON for 1 ms min. BUSY signal ON while measurements are being processed (depends on BUSY output conditions) OR signal Overall judgement One-shot One-shot (Output polarity: ON for NG) output time output delay Controlling/Outputting in Parallel FQ-CR2 User’s Manual...
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ON. (Setting range: 1 to 1,000 ms) Important When one-shot output is selected as the output mode, make the following value smaller than the trigger input period. • One-shot delay time + One-shot output time FQ-CR2 User’s Manual Controlling/Outputting in Parallel...
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The BUSY signal turns OFF when data logging is completed. Image logging The BUSY signal turns OFF when image logging is completed. Result display The BUSY signal turns OFF when the result display is completed. Controlling/Outputting in Parallel FQ-CR2 User’s Manual...
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Scene number Scene number Specifies the scene number. (0 to 31) (0 to 15) 2-4 Wiring: p. 26 Green White Purple Yellow Trigger to change the scene Orange OUT1 Processing in progress (default) (BUSY) FQ-CR2 User’s Manual Controlling/Outputting in Parallel...
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[In/Out] − [I/O setting] − [I/O terminals] − [Input] − [Input mode] The scene numbers that can be used depend on the input mode. [Standard mode] (default): Scene 0 to 31 [Expanded mode]: Scene 0 to 15 Controlling/Outputting in Parallel FQ-CR2 User’s Manual...
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The BUSY signal will be ON while the scene it being changed. Important If the cycle time is too long, the PLC may not be able to detect when the BUSY signal is ON. If necessary, turn OFF W0.00 after a suitable time elapses. FQ-CR2 User’s Manual Controlling/Outputting in Parallel...
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2 Turn ON the IN5 signal while the Allow 5 ms min. and then BUSY signal is OFF to clear the error. turn ON IN5. IN5 signal ON for 1 ms min. BUSY signal ERROR signal Controlling/Outputting in Parallel FQ-CR2 User’s Manual...
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4 When the overall judgment turns ON, retry inspection ends and the BUSY BUSY signal signal turns OFF. Retry ends 5 After verifying that the BUSY signal has turned ON > OFF, IN5 is turned OR signal ON > OFF. FQ-CR2 User’s Manual Controlling/Outputting in Parallel...
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BUSY signal turns ON. Scan Scan Scan Scan 4 If retry inspection ends but the overall judgment is NG, the OR signal turns BUSY signal ON. (Output polarity: When ON at Retry ends OR signal Controlling/Outputting in Parallel FQ-CR2 User’s Manual...
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Output signal OUT1 (BUSY signal) CIO 0.01 Input signals CIO 1.08 CIO 1.09 CIO 1.10 CIO 1.11 CIO 1.12 CIO 1.15 Note The time the BUSY signal is ON is the trigger retry execution time. FQ-CR2 User’s Manual Controlling/Outputting in Parallel...
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ON at least 1 ms command is being received. IN5 signal 3 When the initialization process starts, the BUSY signal turns ON. For the initialization process, refer to the following: Operation with Default Configuration p.96 Controlling/Outputting in Parallel FQ-CR2 User’s Manual...
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OUT1 (BUSY signal) CIO 0.01 Input signals CIO 1.08 CIO 1.09 CIO 1.10 CIO 1.11 CIO 1.12 CIO 1.15 Note The time the BUSY signal is ON is the sensor initialization process execution time. FQ-CR2 User’s Manual Controlling/Outputting in Parallel...
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IN5 ON after at least 5 ms 3 When teach starts, the BUSY signal turns ON. ON at least 1 ms IN5 signal 4 When teach ends, the BUSY signal turns OFF. BUSY signal Teach starts Teach ends Controlling/Outputting in Parallel FQ-CR2 User’s Manual...
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The time the BUSY signal is ON is the teach execution time. Important It may happen that the PLC is unable to recognize BUSY signal ON because the cycle time is slow or otherwise. In this event, have W0.00 turn OFF at a suitable time. FQ-CR2 User’s Manual Controlling/Outputting in Parallel...
• No-protocol Command/Response Method The external device sends a command to the Sensor and receives a response from the Sensor. External device Sensor Command Switch the scene number. Execute one measurement. Etc. Response Etc. Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
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223 b: 0 to 255 c: 0 to 255 d: 2 to 254 (Default: 10.5.5.100) Subnet mask Enter the subnet mask. 0.0.0.0 to 255.255.255.255 (Default: 255.255.255.0) Note The port number is always 9876. FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
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The settings for outputting the [0.2D-code] judgment JG to data 0 are explained below. [In/Out] − [I/O setting] − [Ethernet] − [Output data set] Press [0. Data 0]. Press [Settings]. Press [0.2D-code]. Press [Judgement JG]. This process is repeated to register data 1 or higher. Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
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1024) NG String output OFF (default), ON Sets whether an NG result (?E000, ?E100, ?E200, ?E300) is output by Ethernet. on/off Repeat the above to output scan results of Inspection Items following [0.2D-code]. FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
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Set the output format to ASCII or binary. Set the data format. • When Output Format Is ASCII Set the parameters for integer digits, decimal digits, negative numbers, 0 suppression, the field separator, and the record separator. Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
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$ F F $ F F $ F C $ 1 8 $ 0 D − Data 0: 256324 Data 1: 1000 A delimiter will (−1.000 × 1000) (256.324 × 1000) be attached to the end. FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
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OK: 0 (0 × 1000) NG: −1000 (−1 × 1000) Note Data that is output after measurement is output until the last data even after the measurement is finished. Data out- put is not interrupted midway. Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
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• A non-existent command was specified. • The number of parameters is incorrect. • The parameter range is incorrect. • The parameter content is incorrect. • Operation could not be performed normally for the operation command. FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
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Saves all sensor information. p. 147 Utility commands CLRMEAS None Clears the measurement val- p. 148 ues. CLRERR None Clears the error output status p. 149 (error signal and error indica- tor). RESET None Restarts the Sensor. p. 150 Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
(2 digits max.) Delimiter When the Command Is Not Processed Normally Delimiter <Parameter Descriptions> Scene number The acquired scene number (currently used scene number) is returned. Example: When Scene 0 Is Being Used <Command> <Response> FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
(2 digits max.) <Response Format> When the Command Is Processed Normally Delimiter When the Command Is Not Processed Normally Delimiter <Parameter Descriptions> Scene number Specifies the scene number (0 to 31) to change to. Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
The measurement result is output as the response when Ethernet output is set. The measurement result is not output when Ethernet output is not set. Reference: Setting the Data to Output via Ethernet (p. 120) FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
The measurement results corresponding to the number of measurements made are out- put when Ethernet output is set. The measurement result is not output when Ethernet output is not set. Reference: Setting the Data to Output via Ethernet (p. 120) Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
Delimiter Note Set the Ethernet output to output measurement results. If Ethernet output is not set, only the command response is output. Reference: Setting the Data to Output via Ethernet (p. 120) FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
When the command is not processed normally Delimiter <Parameter Description> Exposure time The exposure time is output as a 4 digit value in units of 1/100 ms. Example: When the exposure time is 5.47 ms OK 0547 FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
<Response Format> When the command is processed normally Delimiter When the command is not processed normally Delimiter <Parameter Description> Shutter time Sets the exposure time in units of 0.01 ms. Enter a 4-digit value. Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
When the command is processed normally Gain (2 digits) Space Delimiter (0x20) When the command is not processed normally Delimiter <Parameter Description> Gain The gain is output as a value from 16 to 64. FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
Delimiter Space Space (0×20) (0×20) <Response Format> When the command is processed normally Delimiter When the command is not processed normally Delimiter <Parameter Description> Gain Specifies the gain within the range 16 to 64. Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
When the command is processed normally Brightness (max. 3 digits) Space Delimiter (0x20) Space (0x20) When the command is not processed normally Delimiter <Parameter Description> Brightness The brightness is output as a value from 1 to 100. FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
Space Space (0×20) (0×20) <Response Format> When the command is processed normally Delimiter When the command is not processed normally Delimiter <Parameter Description> Brightness Sets the brightness as a value from 1 to 100. Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
External reference data Specifies the external reference data number Refer to 10-2 External Reference Parameters (p. 168) for details. Acquired value Responds with specified filter setting. Refer to 10-2 External Reference Parameters (p. 168) for details. FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
External reference data Specifies the external reference data number. number Refer to 10-2 External Reference Parameters (p. 168) for details. Setting Specifies the set value. Refer to 10-2 External Reference Parameters (p. 168) for details. Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
Specifies the external reference data number. (0 to 999) number Refer to 10-2 External Reference Parameters (p. 168) for details. Acquired value Returns the data for the specified inspection item. Refer to 10-2 External Reference Parameters (p. 168) for details. FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
Specifies the external reference data number. (0 to 999) number Refer to 10-2 External Reference Parameters (p. 168) for details. Acquired value Returns the data for the specified inspection item. Refer to 10-2 External Reference Parameters (p. 168) for details. Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
Refer to 10-2 External Reference Parameters (p. 168) for details. Acquired text string Responds with the text string data of the specified Inspection Item. Refer to 10-2 External Reference Parameters (p. 168) for details. FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
<Parameter Descriptions> Software version Returns the software version. Example: When the software version is 1.30, the response is 1.30. Date Returns the date. Example: When the date is 01 July 2011, the response is 2011/07/01. Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
<Response Format> When the Command Is Processed Normally Model Delimiter Delimiter When the Command Is Not Processed Normally Delimiter <Parameter Descriptions> Model Returns the model. Example: When the model is FQ-CR20100F-M, the response is FQ-CR20100F-M. FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
When the Command Is Not Processed Normally Delimiter <Parameter Descriptions> Error code Returns the latest error code. If there is no error history, the response is 00000000. Refer to 9-1 Error Table (p. 154) for details. Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
This command saves all sensor information, including scene data and system data in the flash memory inside the sensor. ● SAVEALLDATA or SV <Command Format> V CR Delimiter Delimiter <Response Format> When the Command Is Processed Normally Delimiter When the Command Is Not Processed Normally Delimiter FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
Utility Commands ● CLRMEAS Clear Measurement Values This command clears the measurement values. <Command Format> Command Delimiter <Response Format> When the Command Is Processed Normally Delimiter When the Command Is Not Processed Normally Delimiter Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
Clear Errors This command clears the error output status (error output and error indicator). <Command Format> Command Delimiter <Response Format> When the Command Is Processed Normally Delimiter When the Command Is Not Processed Normally Delimiter FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
<Command Format> Command Delimiter <Response Format> When the Command Is Processed Normally If process is completed normally, the Sensor is restarted. There is therefore no response. When the Command Is Not Processed Normally Delimiter Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
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Example 2: Acquiring inspection item data (Acquires the judgement result for a 2D-code registered to inspection item 10.) ITEMDATA 10 0 Space Example 3: Measurement when Ethernet Output Is Not Set Example 4: Measurement when Ethernet Output Is Set 1.0000 0.0000 0.0000 306.0000 2.0000 0.0000 0.0000 0.0000 FQ-CR2 User’s Manual Outputting/Controlling with Ethernet...
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Outputting/Controlling with Ethernet FQ-CR2 User’s Manual...
SD sufficient space available on the card. SD card. If an error that is indicated by this icon occurs, the ERROR operation indicator will light and the ERROR signal will turn ON. Error Table FQ-CR2 User’s Manual...
Follow the instructions that are given in the error message. If the following messages appear, the hardware may be faulty. Contact your OMRON representative. • System error. • Application system error. Please reboot.
The image brightness does not stabilize. Turn ON the brightness correction mode. p. 39 When the Brightness Correction Mode is ON, the timing when images are taken changes. Check that the images of the measured objects taken when the Brightness Correction Mode is ON are appropriate. Basic Troubleshooting FQ-CR2 User’s Manual...
Appendices 10-1 Menu Tables..................158 10-2 External Reference Parameters ............168 10-3 Specifications and Dimensions............170 10-4 Updating the Software................180 10-5 LED Safety ...................181 10-6 Requirements from Regulations and Standards......182...
Sets the filter. Filter 1 to Filter 3 Scene Filter Type Sets the filter type. Smooth, Dilate, Erosion, Median, None Scene (default) 3 × 3 (default), 5 × 5 Filter Size Sets the filter size Scene Menu Tables FQ-CR2 User’s Manual...
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Sets the increment count for the bright- 0 to 10, 2 (default) Scene (Exposure retry) ness (shutter speed) step. Decrement count Sets the decrement count for the bright- 0 to 10, 2 (default) Scene (Exposure retry) ness (shutter speed) step. FQ-CR2 User’s Manual Menu Tables...
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ON (default), OFF System p. 107 error ger is received while BUSY. Input mode Specifies whether to use functions other Standard mode (default) or Expanded System p. 107 than scene switching for external parallel mode commands. Menu Tables FQ-CR2 User’s Manual...
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Floating-point decimal or fixed decimal Scene p. 123 output binary output. (default) format output Fixed-decimal-point data is multiplies by form 1,000 and the result is output. Binary I/O monitor Used to check I/O connections. p. 75 FQ-CR2 User’s Manual Menu Tables...
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Menu command Description Setting range Data Refer- ence Select scene p. 70 Select Switches to a registered scene. Rename Used to delete, copy, or change the 15 alphanumeric characters name of a scene. Copy Clear Menu Tables FQ-CR2 User’s Manual...
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Used to check the status of Sensor p. 90 state memory. Error history View Displays a history of errors that have System p. 154 history occurred in the Sensor. Delete Deletes the error history. p. 155 history FQ-CR2 User’s Manual Menu Tables...
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Field separator None, Comma (default), Tab, Space, Colon, Semicolon, CR, or CR+LF Decimal symbol None, Point (default), or Comma Record separator None, Comma, Tab, Space, Colon, Semicolon, CR, or CR+LF (default) Menu Tables FQ-CR2 User’s Manual...
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90 the touch screen positions and pointers. Initialize Initializes the Touch Finder settings. p. 89 Restart Restarts the Touch Finder. p. 89 Update Updates the Touch Finder system to the p. 180 most recent data. FQ-CR2 User’s Manual Menu Tables...
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NG results. Select Switches to the selected Sensor. Connections Displays the name of the Sensor detected by the Touch Finder and the connection status. Auto Automatically detects and connects the connect Sensors that are connected. Menu Tables FQ-CR2 User’s Manual...
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Setup Mode: Camera (Live, Freeze) Button Log, or File Run Mode: Latest image or Last NG image Capture Button Used to capture the current display and p. 87 save it in external memory, e.g., an SD card. FQ-CR2 User’s Manual Menu Tables...
1: M (15%) 2: L (7%) 3: H (30%) 4: Q (25%) Fast mode Set/acquired 0: OFF 1: ON String output on/off Set/acquired 0: OFF 1: ON Partial output on/off Set/acquired 0: OFF 1: ON External Reference Parameters FQ-CR2 User’s Manual...
Field of view Refer to Table 1. Installation distance Refer to Table 1. Minimum resolution FQ-CR2@010F-M: 0.040 mm FQ-CR2@050F-M: 0.070 mm FQ-CR2@100F-M: 0.282 mm FQ-CR2@100N-M: 0.155 mm Main functions Inspection items 2D codes (DataMatrix (EC200), QR codes) Number of simulta-...
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OFF: Open (leakage current: 0.1 mA max.) Output speci- NPN open collector PNP open collector fications 30 VDC, 50 mA max., residual voltage: 1.2 V max. 30 VDC, 50 mA max., residual voltage: 1.2 V max. FQ-CR2 User’s Manual Specifications and Dimensions...
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Continuous operation on Bat- 1.5 h tery Current consumption DC power connection: 0.2 A DC power connection: 0.2 A, Charging battery: 0.4 A Insulation resistance Between all lead wires and case: 0.5 MΩ (at 250 V) FQ-CR2 User’s Manual Specifications and Dimensions...
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This is a guideline for the time required for the capacity of the Battery to be reduced to 60% of the initial capacity. No guarantee is implied. The value will be affected by the operating environment and operating conditions. Specifications and Dimensions FQ-CR2 User’s Manual...
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Dimensions • FQ-D30/-D31 (Unit: mm) 44.5 13.5 *1: Provided on the FQ-D31 only. FQ-CR2 User’s Manual Specifications and Dimensions...
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500 g 1500 g • FQ Ethernet Cable Item Model FQ-WN002 FQ-WN010 FQ-WN020 Cable length 10 m 20 m Cable type Robot cable Minimum bending radius 40 mm Weight 125 g 620 g 1780 g FQ-CR2 User’s Manual Specifications and Dimensions...
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78 × 50 × 30 mm (without power cable) Dimensions Weight Approx. 270 g Contents of label on AC Adapter Dimensions • I/O Cables FQ-WD002 (Unit: mm) (39.8) (100) *1: The cable length is given in the following table. Model FQ-WD002 Specifications and Dimensions FQ-CR2 User’s Manual...
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FQ-WN002/WN010/WN020 (Unit: mm) (44.7) (54.7) (100) *1: The cable lengths are given in the following table. Model FQ-WN002 FQ-WN010 10 m FQ-WN020 20 m • AC Adapter FQ-AC@ (Unit: mm) 1,800 to 2,000 1,500 FQ-CR2 User’s Manual Specifications and Dimensions...
10-4 Updating the Software The most recent version of the software and PC Tool can be downloaded from the following website for OMRON members. Refer to the Member Registration Sheet that is enclosed with the Sensor. http://www.omron-cxone.com/vision_sys After you download the software, use the following procedure to update.
Take necessary safety preventive measures according to the standards. Warning Label Warning labels are supplied as accessories with products that comply with the Class 2 Laser Product Classification. Attach them to appropriate positions near the Sensor where they can be easily noticed. FQ-CR2 User’s Manual LED Safety...
Required as appropriate to the class of accessible radiation Override interlock Required under certain conditions as appropriate to the class of laser used label Wavelength range Required for certain wavelength ranges label Requirements from Regulations and Standards FQ-CR2 User’s Manual...
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3. AEL: Accessible Emission Limit The maximum accessible emission level permitted within a particular class. For your reference, see ANSI Z136.1-1993, Section 2. Symbol and border: black Background: yellow Figure A Warning label - Hazard symbol FQ-CR2 User’s Manual Requirements from Regulations and Standards...
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3. Class 2M laser products that failed condition 1 of table10 of the standard. Not required for Class 2M laser products that failed condition 2 of table10 of the standard. See the text for details. Requirements from Regulations and Standards FQ-CR2 User’s Manual...
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Note: Conditions for safe viewing of diffuse reflections for Class 3B visible lasers are: minimum viewing distance of 13 cm between screen and cornea and a maximum viewing time of 10 s. Other viewing conditions require a comparison of the diffuse reflection exposure with the MPE. FQ-CR2 User’s Manual Requirements from Regulations and Standards...
DC power supply connector display range Touch Finder class decimal symbol number of data Decrement count Definitions of Laser Classification deleting log I/O Cable Dilate connector display elements I/O Cables display language I/O monitor display patterns If Scanning Fails Index FQ-CR2 User’s Manual...
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OUT1 settings OUT2 starting and stopping Outputting the Scan Result overall judgements MAC address 163, 164 Max count Panel Mounting Adapter 23, 176 measurement data Partial output logging password measurement time PC Tool 18, 177 FQ-CR2 User’s Manual Index...
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Sensor system data saving Sensors versions renaming specifications wiring switching Sensor Setting 2D Code Inspection Conditions 49 Touch Finder Setting How the Image is Processed After Scanning zooming Setting the Inspection Timeout Time 90 Setting the Retry Function Index FQ-CR2 User’s Manual...
A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual. Cat. No. Z316-E1-01 Revision code Revision code Date Revised contents July 2011 Original production FQ-CR2 User’s Manual...