Pioneer GM-D8500M/XSUC Service Manual

Pioneer GM-D8500M/XSUC Service Manual

Class d mono amplifier

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3 7 63 1515 0
CLASS D MONO AMPLIFIER
GM-D8500M
GM-D8500M
GM-D8500M
TE
L 13942296513
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For details, refer to "Important Check Points for Good Servicing".
.
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2009
http://www.xiaoyu163.com
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4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
http://www.xiaoyu163.com
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GM-D8500M/XSUC
/XSEW5
/XSES
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6 7
1 3
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ORDER NO.
CRT4510
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K-ZZZ. NOV. 2009 Printed in Japan
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Summary of Contents for Pioneer GM-D8500M/XSUC

  • Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2009 K-ZZZ.
  • Page 2: Safety Information

    Where in a manufacturer’s service documentation, for example in circuit diagrams or lists of components, a symbol is used to indicate that a specific component shall be replaced only by the component specified in that documentation for safety reasons, the following symbol shall be used: L 13942296513 u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 3 To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be u163 installed before shipment. Please be sure to follow this method especially if it is specified in this manual. GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 4: Table Of Contents

    9.1 PACKING ..............................14 9.2 EXTERIOR............................... 16 10. SCHEMATIC DIAGRAM..........................18 10.1 AMP UNIT(GUIDE PAGE) ........................18 11. PCB CONNECTION DIAGRAM........................24 11.1 AMP PCB ............................... 24 11.2 REMOTE PCB............................28 12. ELECTRICAL PARTS LIST .......................... 29 L 13942296513 u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 5: Service Precautions

    Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden). The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia. u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 6: Specifications

    2. SPECIFICATIONS 3 7 63 1515 0 2.1 SPECIFICATIONS GM-D8500M/XSUC Power output ......300 W RMS × 1 Channel (at Power source ......14.4 V DC (10.8 V to 15.1 V 14.4 V, 4 ohm, 20 Hz to 240 Hz...
  • Page 7 • The average current drawn is nearly the maxi- mum current drawn by this unit when an audio signal is input. Use this value when working out total current drawn by multiple power amplifiers. u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 8: Panel Facilities

    • For use with an RCA equipped car stereo (standard output of 500 mV), set to the NORMAL position. For use with an RCA equipped Pioneer car stereo, with max. output of 4 V or more, adjust level to match that of the car stereo output.
  • Page 9: Connection Diagram

    7 Bass boost level remote control wire (6 m / 19 ft. 8in.) 8 RCA input jack 9 System remote control wire (sold separately) Connect male terminal of this wire to the sys- tem remote control terminal of the car stereo. u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 10: Basic Items For Service

    Applying to capacitors and inductors Bond GYL1006 Applying to thermistor * You can use GEM1017 even if the color is different from the original ones. 4. BLOCK DIAGRAM There is not information to be shown in this chapter. u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 11: Diagnosis

    5. DIAGNOSIS 3 7 63 1515 0 L 13942296513 6. SERVICE MODE There is not information to be shown in this chapter. u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 12: Disassembly

    Removing the Case (Fig.1) Remove the four screws and then remove the Case. Fig.1 Case Removing the Amp Unit (Fig.2) Remove the six screws(Black). L 13942296513 Remove the six screws and then remove the Amp Unit. Fig.2 Amp Unit u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 13: Each Setting And Adjustment

    Press the thermistor against the transformer and apply an adhesive as the end of the Adhesive thermistor touches the transformer. PRESS T601, L301 TH603, 604 8. EACH SETTING AND ADJUSTMENT There is not information to be shown in this chapter. u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 14: Exploded Views And Parts List

    Screw adjacent to mark on the product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions,apply as you think it appropriate.) 9.1 PACKING L 13942296513 u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 15 Warranty Card See Contrast table(2) Polyethylene Bag CEG1171 6-3 Owner's Manual See Contrast table(2) Cord Assy YDE5010 (2) CONTRAST TABLE GM-D8500M/XSUC, GM-D8500M/XSEW5 and GM-D8500M/XSES are constructed the same except for the follow- ing: Mark Description GM-D8500M/XSUC GM-D8500M/XSEW5 GM-D8500M/XSES Caution Card CRP1386...
  • Page 16: Exterior

    9.2 EXTERIOR 3 7 63 1515 0 L 13942296513 u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 17 PPZ30P100FSN Holder See Contrast table(2) Insulator YNM5045 Screw See Contrast table(2) Sub Heat Sink YNR5101 (2) CONTRAST TABLE GM-D8500M/XSUC, GM-D8500M/XSEW5 and GM-D8500M/XSES are constructed the same except for the follow- ing: Mark Description GM-D8500M/XSUC GM-D8500M/XSEW5 GM-D8500M/XSES Case YNB5067 YNB5064 YNB5064...
  • Page 18: Schematic Diagram

    121(1/2W) Q617 FKV550N UPC60 R643 REG607 DDC603 121(1/2W) D611 FML22R Q619 R653 FKV550N L603 D609 R645 DAN202U 100(1/2W) YTH5007 121(1/2W) Q621 2SB1566 DDC605 DDC601 PRO601 PRO602 CN605 REG603 REG601 VH601 Q611 -VH(-60V) VNF1084 2SD1766(QR) -VH(-60V) CN606 VNF1084 u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 19 [INPUT SENSOR] The > mark found on some component parts indicates AMP UNIT the importance of the safety factor of the part. Consists of Therefore, when replacing, be sure to use parts of AMP PCB identical designation. REMOTE PCB GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 20 3 7 63 1515 0 L 13942296513 u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 21 3 7 63 1515 0 L 13942296513 u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 22 3 7 63 1515 0 L 13942296513 u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 23 3 7 63 1515 0 L 13942296513 u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 24: Pcb Connection Diagram

    For further information for respective destinations, be sure to check with the schematic dia- gram. 2.Viewpoint of PCB diagrams Capacitor Connector SIDE A SIDE B Chip Part P.C.Board CN401 L 13942296513 RCA/SP INPUT RCA-SP u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 25 3 7 63 1515 0 SIDE A SPEAKER OUTPUT L 13942296513 u163 FRONT GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 26 3 7 63 1515 0 AMP PCB L 13942296513 u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 27 3 7 63 1515 0 SIDE B L 13942296513 u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 28: Remote Pcb

    11.2 REMOTE PCB 3 7 63 1515 0 REMOTE PCB SIDE A CN501 L 13942296513 REMOTE PCB SIDE B u163 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 29: Electrical Parts List

    (A,91,192) FET FKP250A D 301 (B,36,106) Diode 1SS355 Q 309 (A,71,192) FET FKP250A D 302 (B,50,122) Diode 1SS355 Q 601 (B,121,76) Transistor 2SC4081 D 303 (B,63,74) Diode 1SS355 Q 602 (B,118,74) Chip Transistor 2SA1576A D 304 (B,67,74) Diode 1SS355 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 30 (A,22,44) RD1/4PU683J R 339 (A,63,161) RS1PMF333J R 102 (A,27,54) RD1/4PU683J R 340 (A,53,145) RS1/2PMF223J R 103 (B,47,55) RS1/10SR471J R 341 (A,50,140) RD1/4PU102J R 104 (B,34,55) RS1/10SR471J R 342 (A,53,133) RD1/4PU222J R 105 (B,53,55) RS1/10SR223J R 401 (B,18,12) RS1/10SR622J GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 31 (A,203,33) RS1/2PMF121J C 116 (B,34,61) CKSRYB103K50 R 645 (A,139,33) RS1/2PMF121J C 117 (B,48,61) CKSRYB103K50 R 646 (A,190,33) RS1/2PMF121J C 118 (B,43,64) CKSRYB103K50 R 647 (A,153,37) RS1/2PMF220J C 121 (B,33,88) CKSRYB103K50 R 648 (A,195,36) RS1/2PMF220J C 122 (A,29,102) CFTLA274J50 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 32 (B,32,168) CKSRYB104K50 C 606 (B,265,99) CKSQYB103K50 C 911 (B,9,164) CKSRYB103K50 C 607 (B,265,101) CKSQYB102K50 C 912 (B,11,163) CKSRYB102K50 C 608 (B,121,79) CKSRYB103K50 C 913 (B,18,166) CKSRYB104K50 C 609 (B,107,85) CKSRYB103K50 C 914 (B,23,166) CKSRYB104K50 C 610 (A,103,81) CEAT100M50 GM-D8500M/XSUC http://www.xiaoyu163.com...
  • Page 33 Circuit Symbol and No. Part No. C 921 (A,242,167) CEANP221M10 3 7 63 1515 0 C 931 (B,79,94) CKSRYB473K50 C 941 (B,91,53) CKSRYB474K16 L 13942296513 u163 GM-D8500M/XSUC http://www.xiaoyu163.com...

This manual is also suitable for:

Gm-d8500m/xsesw5Gm-d8500m/xses

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