Sony PMW-160 Service Manual
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Sony PMW-160 Service Manual

Solid-state memory camcorders
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SOLID-STATE MEMORY CAMCORDER
PMW-160
PMW-150
PMW-EX260
SERVICE MANUAL
1st Edition

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Summary of Contents for Sony PMW-160

  • Page 1 SOLID-STATE MEMORY CAMCORDER PMW-160 PMW-150 PMW-EX260 SERVICE MANUAL 1st Edition...
  • Page 2 Beim Einbau des Geräts ist daher im Festkabel ein leicht zugänglicher Unterbrecher einzufügen, oder das Netzka- bel muß mit einer in der Nähe des Geräts befindlichen, leicht zugänglichen Wandsteckdose verbunden werden, damit sich bei einer Funktionsstörung die Stromversor- gung zum Gerät jederzeit unterbrechen läßt. PMW-160/PMW-150/PMW-EX260...
  • Page 3 Batterien nur durch den vom Hersteller empfohlenen Kasser batteriet i henhold til gjeldende avfallsregler. oder einen gleichwertigen Typ ersetzen. Wenn Sie die Batterie entsorgen, müssen Sie die Gesetze der jeweiligen Region und des jeweiligen Landes befolgen. PMW-160/PMW-150/PMW-EX260...

  • Page 5: Table Of Contents

    IO-254 Board......................2-11 PMW-160/PMW-150/PMW-EX260...
  • Page 6 Error Code List.......................3-13 PMW-160/PMW-150/PMW-EX260...
  • Page 7 Frame Wiring......................... . .7-1 PMW-160/PMW-150/PMW-EX260...

  • Page 9: Manual Structure

    Manual Structure Purpose of this manual This document is the service manual of Solid-State Memory Camcorder PMW-160/150/EX260. When servicing this unit, parts are replaced on a board basis in principle. Therefore, this manual includes no circuit diagram or board layout.

  • Page 11: Service Overview

    5. DC IN 2. TC IN/OUT DC jack, Type 4 Both IN and OUT, BNC type TC IN: 0.5 V to 18 Vp-p EXT DC TC OUT: 1.0 Vp-p, 75 Ω, Unbalanced - External View - 3. HEADPHONE Stereo mini jack PMW-160/PMW-150/PMW-EX260...
  • Page 12 8. USB VIDEO/ — AUDIO 5-pin, mini-B, USB2.0 Hi-Speed VIDEO Composite OUT - External View - 11. HDMI Signal Specifications — USB Vcc 19-pin, Type A D– IN/OUT I/O USB– IN/OUT I/O USB+ — - External View - — Ground PMW-160/PMW-150/PMW-EX260...
  • Page 13 USB (Series A), 4-pin - External View - Signal Specifications USB_VBUS — USB Vcc DATA (–) IN/OUT I/O USB– DATA (+) IN/OUT I/O USB+ — Ground 13. LENS REMOTE 8-pin, Female - External View - Signal Specifications COMMON –V Continued PMW-160/PMW-150/PMW-EX260...

  • Page 14: Location Of Printed Wiring Boards

    BI-202A EC-75 SWC-54 SW-1579 DCP-61 SW-1578 SW-1577 DPR-343 SW-1580 SW-1559 HN-398 BI-203A IO-254 HN-403 IO-255 IFC-13 SW-1575 HN-402 IF-1188 SE-1110 SW-1558 RM-238 DR-670 HN-387 HN-404 RM-237 AXM-48 PSW-97 DC-167 FP-179 RE-299 RE-298 RE-300 KSW-62 IF-1182 AU-342 HN-386 KSW-61 DET-55 PMW-160/PMW-150/PMW-EX260...

  • Page 15: Circuit Description

    The SE-1110 board contains a gyro sensor and is connected to the lens drive (IC200) on the IFC-13 board. The gyro sensor functions as an image stabilizing sensor. SW-1558 Board The SW-1558 board contains an AUTO/MANUAL of an iris changing switch , and is connected to the IFC-13 board. PMW-160/PMW-150/PMW-EX260...

  • Page 16: Camera Block System

    Output through the KSW-62 board to the LCD • Video signal for viewfinder Output through the IF-1182 board to the DR-670 board • Video signal for CODEC Output through the router IC to the CODEC (IC500, 700: TORINO) on the DPR-343 board PMW-160/PMW-150/PMW-EX260...

  • Page 17: Media Recording/Playback System

    The USB host signal input/output from the USB host controller (IC1301) is transferred from CN2501 through the shielded harness to the IO-254 board, and is then transferred to the USB TYPE-A connector (CN101). IC1301 is controlled by IC1000 through the PCI bus. PMW-160/PMW-150/PMW-EX260...

  • Page 18: Audio System

    FPGA (IC501). The digital playback signal (bidirectional bus) is transferred from the DPR-343 board to the FPGA. • Input processing by FPGA The EE input signal is selected by the FPGA and is transferred to the DSP (IC601). The playback signal is transferred to the DSP. PMW-160/PMW-150/PMW-EX260...

  • Page 19: System Control

    The clock IC (IC700) backed up by a lithium coin battery monitors the battery voltage via IC200 on the SWC-54 board. The clock IC (IC700) and the system controller set and read the current clock time through serial communication. PMW-160/PMW-150/PMW-EX260...

  • Page 20: Power Supply System

    An overcurrent detection circuit consisting of IC100 is provided on the RE-299 board. The set value is approx. 4.3 A. Once overcurrent is detected, the circuit is not automatically reset even after the overcurrent is cleared, and power must be turned on again. 1-10 PMW-160/PMW-150/PMW-EX260...
  • Page 21 In the specified battery pack, information such as the number of recycling times and the internal temperature can be monitored internally. This allows the operation with detailed information about the battery, including information whether the battery pack is damaged or has reached its lifetime. 1-11 PMW-160/PMW-150/PMW-EX260...

  • Page 22: Service Tools/Measuring Equipment List

    Torque driver (3 kg•cm) (0.3 N•m) J-6252-510-A Torque driver (6 kg•cm) (0.6 N•m) 7-432-114-11 Locking compound 200 g For preventing screws from being loosened 7-651-000-10 Sony (SGL-601) 50 g grease Lubricant J-6082-563-C INF tool Auto FB Adjust 1-4-2. Measuring Equipment Use the following calibrated equipment or equivalent for adjustments.

  • Page 23: Firmware Upgrade

    Install the upgrade software in the PC. Note For how to obtain the upgrade software, contact your local Sony Sales Office/Service Center. When a PC is connected to the unit for the first time, driver software need to be installed in the PC. For details, check the readme file supplied with the upgrade software.

  • Page 24: Circuit Protection Parts

    After that, replace the defective parts. Board name Ref.No. Address Part No. Rating IF-1188 PS100 A1 (Side A) 0.4 A/72 V 1-576-122-21 PS101 A1 (Side A) 0.4 A/72 V 1-576-122-21 RE-299 F100 A2 (Side B) 10A/125V 1-576-329-21 1-14 PMW-160/PMW-150/PMW-EX260...

  • Page 25: Notes On Service

    • RE-298 board • SWC-54 board When any of the following boards or part has been replaced, make adjustments again. For the adjustment method, contact your local Sony Sales Office/Service Center. • DCP-61 board • IFC-13 board • 3.5-inch LCD assembly •...

  • Page 26: Flexible Card Wire And Fine-Wire Coaxial Cable

    • When disconnecting the fine-wire coaxial cable, be sure to hold the connector. Do not attempt to pull the cable. • Check that the contact surface of the fine-wire coaxial cable connector is free from dirt or dust. 1-16 PMW-160/PMW-150/PMW-EX260...
  • Page 27 Both sides of connector Hold the connector to disconnect. Do not attempt to disconnect by Fine-wire coaxial cable pulling the cable. Hold both sides of the fine-wire coaxial cable connector, and pull the connector straight to disconnect it. 1-17 PMW-160/PMW-150/PMW-EX260...
  • Page 28 Connecting Both sides of connector Fine-wire coaxial cable Note When connecting the fine-wire coaxial cable, insert it straight into the connector. Insert firmly the connector of fine-wire coaxial cable in the interior. 1-18 PMW-160/PMW-150/PMW-EX260...

  • Page 29: Lead-Free Solder

    • The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful. 1-19 PMW-160/PMW-150/PMW-EX260...

  • Page 31: Replacement Of Main Parts

    Lithium battery Outside panel assembly Battery lid Bottom cover SxS slot assembly Inside panel assembly Handle assembly Rear panel assembly DCP-61 board IO-255 assembly Front panel assembly Front lens assembly DPR-343 board RE-299 board RE-298 board RE-300 board AU-342 board PMW-160/PMW-150/PMW-EX260...

  • Page 32: Lithium Battery

    Remove the precision screw (M2 x 5) to detach the battery lid. Remove the lithium battery with an insulated stick. Insulated stick Precision screw Lithium battery (M2 x 5) Battery lid Install the removed parts by reversing steps of removal. PMW-160/PMW-150/PMW-EX260...

  • Page 33: Bottom Cover And Tripod Washer

    Remove the four precision screws (M2.6 x 5) to detach the bottom spacer and tripod washer. Precision screws (M2 x 5) Precision screws (M2 x 5) Bottom cover Precision screws (M2.6 x 5) Tripod washer Bottom spacer Install the removed parts by reversing steps of removal. PMW-160/PMW-150/PMW-EX260...

  • Page 34: Inside Panel

    Install the removed parts by reversing steps of removal. 2-4-2. SW-1577/SW-1578/SW-1579 Board Preparation Remove the battery lid. (Refer to “2-2. Lithium Battery”.) Remove the bottom cover. (Refer to “2-3. Bottom Cover and Tripod Washer”.) Remove the inside panel assembly. (Refer to “2-4-1. Inside Panel Assembly”.) PMW-160/PMW-150/PMW-EX260...
  • Page 35 Position the SW bracket A assembly at three points and the SW bracket B at two points when installing them. SW bracket B SW bracket A assembly Positioning locations Positioning locations Remove the SW conductivity sheet H from the SW bracket A assembly. SW conductivity sheet H SW bracket A assembly PMW-160/PMW-150/PMW-EX260...

  • Page 36: Sxs Lid Assembly

    Battery”.) Remove the bottom cover. (Refer to “2-3. Bottom Cover and Tripod Washer”.) Remove the inside panel assembly. (Refer to “2-4-1. Inside Panel Assembly”.) Procedure Remove the two tapping screws (2 x 5) to detach the lid shaft retainer. PMW-160/PMW-150/PMW-EX260...

  • Page 37: Au Cover Sub Assembly

    Remove the two parallel pins to detach the AU cover sub assembly. Note The parallel pins are press-fit. Use a tool to remove them. Parallel pin Tapping screw (2 x 5) Washer AU shaft retainer Parallel pin AU cover sub assembly PMW-160/PMW-150/PMW-EX260...
  • Page 38 Install the removed parts by reversing steps of removal. PMW-160/PMW-150/PMW-EX260...

  • Page 39: Outside Panel

    Install the removed parts by reversing steps of removal. 2-5-2. Zoom Seesaw Assembly Preparation Remove the battery lid. (Refer to “2-2. Lithium Battery”.) Remove the bottom cover. (Refer to “2-3. Bottom Cover and Tripod Washer”.) Remove the outside panel assembly. (Refer to “2-5-1. Outside Panel Assembly”.) PMW-160/PMW-150/PMW-EX260...
  • Page 40 Remove the precision screw (M2 x 4) and the three tapping screws (2 x 5) to detach the zoom seesaw assembly. Precision screw (M2 x 4) Zoom seesaw assembly Tapping screw (2 x 5) Tapping screws (2 x 5) Install the removed parts by reversing steps of removal. 2-10 PMW-160/PMW-150/PMW-EX260...

  • Page 41: Io-254 Board

    Remove the outside panel assembly. (Refer to “2-5. Outside Panel”.) Procedure Remove the two screws to detach the USB ground plate and the IO-254 board. IO-254 board USB ground plate Tapping screws (2 x 5) Install the removed parts by reversing steps of removal. 2-11 PMW-160/PMW-150/PMW-EX260...

  • Page 42: Top Panel Assembly

    “2-5-1. Outside Panel Assembly”.) Procedure Remove the four screws. Remove the top panel and the waterproof sheet (IN). Precision screws Precision screws (M2 x 5) (M2 x 5) Waterproof sheet (IN) Install the removed parts by reversing steps of removal. 2-12 PMW-160/PMW-150/PMW-EX260...

  • Page 43: Sxs Slot

    (EC-75 board) Precision screws (M2 x 4) CN300 (SWC-54 board) CN103 CN104 (AU-342 board) (SWC-54 board) CN103 Flexible board Flexible board (SWC-54 board) Precision screws (M2 x 4) Harness Install the removed parts by reversing steps of removal. 2-13 PMW-160/PMW-150/PMW-EX260...

  • Page 44: Au Volume Block

    Remove the two (a) precision screws (M2 x 4) to detach the AU hold plate. Remove the tapping screw (2 x 5) to detach the escutcheon. Disconnect the harness from the connector CN100 on the SW-1575 board. Remove the three (b) precision screws (M2 x 4). 2-14 PMW-160/PMW-150/PMW-EX260...
  • Page 45 Inside shield plate Tape Remove the three precision screws (M2 x 4) to detach the EC-75 board. EC-75 board Precision screws (M2 x 4) Precision screw (M2 x 4) Install the removed parts by reversing steps of removal. 2-15 PMW-160/PMW-150/PMW-EX260...

  • Page 46: Front Panel

    (2 x 5) Flexible board ND filter knob Lever CN104 (SWC-54 board) Harness Front panel assembly Note When installing the Front panel assembly, fit the ND filter knob with the lever. Install the removed parts by reversing steps of removal. 2-16 PMW-160/PMW-150/PMW-EX260...

  • Page 47: Sw-1558/Sw-1559/Sw-1580 Board

    • Align the phase of the slide switch on the SW-1573 board and the knobs on the front panel assembly during installation. • Align the phase of the slide switch on the SW-1558 board and the knobs on the bracket during installation. Install the removed parts by reversing steps of removal. 2-17 PMW-160/PMW-150/PMW-EX260...

  • Page 48: Rear Panel Assembly

    Remove the four (b) precision screws (M2 x 5) to detach the rear panel assembly. Rear panel assembly (b) Precision screws (M2 x 5) USB cap (a) Precision screw (M2 x 5) (b) Precision screws (M2 x 5) Install the removed parts by reversing steps of removal. 2-18 PMW-160/PMW-150/PMW-EX260...

  • Page 49: Board

    P2 x 4 IFC-13 board CN400 Note When installing the flexible board to the connector (CN202), note that strongly folding the flexible board may cause disconnection the flexible board. Install the removed parts by reversing steps of removal. 2-19 PMW-160/PMW-150/PMW-EX260...

  • Page 50: Io-255 Board

    DCP cushion Precision screws (M2 x 4) Unsolder the coaxial connectors (BNC type) on the IO-255 board. Remove the IO-255 board in the arrow direction, and then remove the coaxial connectors (BNC type) and the V- OUT spacers. 2-20 PMW-160/PMW-150/PMW-EX260...
  • Page 51 Disconnect the flexible flat cable from the connector (CN102) on the IO-255 board. Flexible flat cable CN102 IO-255 board Coaxial connectors (BNC type) V-OUT spacers Solderings Install the removed parts by reversing steps of removal. 2-21 PMW-160/PMW-150/PMW-EX260...

  • Page 52: Dcp-61 Board

    Disconnect the HN-387 board from the connector CN2300 on the DCP-61 board. Disconnect the HN-384 board from the connector CN2402 on the DCP-61 board. Disconnect the three fine-wire coaxial cables from the three connectors CN100, CN101 and CN102 on the DCP-61 board. 2-22 PMW-160/PMW-150/PMW-EX260...
  • Page 53 Radiation sheet position Main heat spreader Precision screws (M2 x 4) Gasket main M Note If the radiation sheet has peeled off, attach a new one referring to the figure. Install the removed parts by reversing steps of removal. 2-23 PMW-160/PMW-150/PMW-EX260...

  • Page 54: Handle

    (M2.6 x 5) Handle assembly Precision scerws (M2.6 x 5) Precision scerws HN-404 board (M2.6 x 5) HN-403 board Tape (BT) Fine-wire coaxial cable IF-1182 board CN2301 (DCP-61 board) CN104 CN101 Install the removed parts by reversing steps of removal. 2-24 PMW-160/PMW-150/PMW-EX260...

  • Page 55: Control Switch Block (Gz92000)

    Install the removed parts by reversing steps of removal. 2-13-3. MIC Unit Preparation Remove the handle (upper) case assembly. (Refer to “2-13-2. Control Switch Block (GZ92000)”.) Procedure Remove the two precision screws (M2 x 5) to detach the hinge (front) cover assembly. 2-25 PMW-160/PMW-150/PMW-EX260...
  • Page 56 Remove the precision screw (M2 x 5) to detach the MIC cabinet assembly. Precision screws (M2 x 6) Accessory shoe Shoe spring MIC cabinet assembly Precision screw (M2 x 5) Remove the two tapping screws (2 x 5) to detach the MIC case. 2-26 PMW-160/PMW-150/PMW-EX260...

  • Page 57: Evf Case Assembly

    Remove the two precision screws (M2 x 5) to detach the handle rear cabinet assembly. Remove the four precision screws (M2 x 4) to detach the rear (cold) shoe. Disconnect the harness from the connector CN101 on the DR-670 board. 2-27 PMW-160/PMW-150/PMW-EX260...

  • Page 58: Lcd Assembly

    Remove the handle (upper) case assembly.(Refer to “2-13-2. Control Switch Block (GZ92000)”.) Remove the control panel assembly. (Refer to “2-13-3. MIC Unit”.) Procedure Peel off the two tapes (BT). Disconnect the harnesses from the connectors CN402 and CN403 on the KSW-62 board. 2-28 PMW-160/PMW-150/PMW-EX260...

  • Page 59: Det-55 Board

    Assembly”.) Procedure Remove the two precision screws (M2 x 5) and the two claws to detach the panel hinge cabinet T and the panel hinge cabinet B. Disconnect the harness from the connector CN100 on the DET-55 board. 2-29 PMW-160/PMW-150/PMW-EX260...

  • Page 60: Lcd Panel

    Remove the two precision screws (M2 x 5) and the two claws to detach the LCD cabinet. Peel off the tape 50 and the LCD conductive tape. Remove the main gasket (H). Remove the two precision screws (M2 x 4). 2-30 PMW-160/PMW-150/PMW-EX260...
  • Page 61 Peel off the tape 25. CN100 IF-1188 board CN300 Tape25 Ferrite core Flexible board Harness Hinge 10. Remove the panel retainer and panel ground plate, and then remove the LCD panel. 11. Peel off the UL tape W8L25. 2-31 PMW-160/PMW-150/PMW-EX260...

  • Page 62: Dr-670 Board/Rm-237 Board/Rm-238 Board

    Remove the EVF case assembly and rear (cold) shoe. (Refer to “2-13-4. EVF Case Assembly”.) Procedure Remove the two precision screws (M2 x 4) to detach the DR-670 board. Precision screws (M2 x 4) DR-670 board Disconnect the HN-404 board from the connector CN100 on the RM-237 board. 2-32 PMW-160/PMW-150/PMW-EX260...

  • Page 63: Axm-48 Board

    Remove the handle (upper) case assembly. (Refer to “2-13-2. Control Switch Block (GZ92000)”.) Remove the control panel assembly. (Refer to “2-13-3. MIC Unit”.) Procedure Remove the two precision screws (M2.6 x 5) to detach the MIC holder assembly and microphone holder rubber cover. 2-33 PMW-160/PMW-150/PMW-EX260...
  • Page 64 (M2 x 5) Precision screws (M2 x 4) MIC bracket Remove the two push buttons. Remove the precision screws (M2 x 5) to detach the cable holder. Remove the four screws (PTT2.6 x 6) to detach the AXM-48 board. 2-34 PMW-160/PMW-150/PMW-EX260...

  • Page 65: 2-13-10. Ksw-62 Board/Ksw-61 Board/Speaker

    Disconnect the three harnesses from the connectors CN102, CN402, and CN403 on the KSW-62 board. Disconnect the two flexible boards from the connectors CN100 and CN101 on the KSW-62 board. Remove the eight precision screws (M2 x 4). 2-35 PMW-160/PMW-150/PMW-EX260...
  • Page 66 CN403 CN402 CN101 CN100 CN102 Disconnect the KSW-61 board from the connector CN404 on the KSW-62 board. KSW-62 board CN404 KSW-61 board Remove the two precision screws (M2 x 4) and the speaker retainer to detach the speaker. 2-36 PMW-160/PMW-150/PMW-EX260...
  • Page 67 Remove the speaker holder and the speaker cushion from the speaker. Note The speaker cushion is attached to the speaker with double-sided adhesive tape. Precision screws (M2 x 4) Speaker retainer Speaker cushion Speaker Speaker holder Install the removed parts by reversing steps of removal. 2-37 PMW-160/PMW-150/PMW-EX260...

  • Page 68: Front Lens

    Remove the inside panel assembly. (Refer to “2-4-1. Inside Panel Assembly”.) Remove the outside panel assembly. (Refer to “2-5-1. Outside Panel Assembly”.) Remove the top panel assembly. (Refer to “2-6. Top Panel Assembly”.) Remove the SxS slot assembly. (Refer to “2-7-1. SxS Slot Assembly”.) 2-38 PMW-160/PMW-150/PMW-EX260...
  • Page 69 Remove the precision screw (M2 x 4) to detach the heat sink (A). Remove the precision screw (M2 x 4) to detach the ground plate (B). Remove the screw (P2.6 x 5) to detach the outside bottom bracket. 2-39 PMW-160/PMW-150/PMW-EX260...
  • Page 70 • Carefully remove the sheet BI copper so as not to add stress to the BI boards. Plate prism transfer Sheet BI copper Heat sink (B) Precision screws (M2 x 4) Plate prism radiation TP2 x 5 BI boards 14. Remove the tapping screw to detach the clamper BI harness. 2-40 PMW-160/PMW-150/PMW-EX260...
  • Page 71 • Carefully pass the fine-wire coaxial cables to the clamper BI harness so as not to add stress to the BI boards by pulling the fine-wire coaxial cables. • When connecting a fine-wire coaxial cable, hold the back side of the connector of the BI board with fingers. 17. Install the removed parts by reversing steps of removal. 2-41 PMW-160/PMW-150/PMW-EX260...

  • Page 72: Battery Case

    RE-298 board CN100 Precision screws RE-299 board (M2 x 5) Battery case assembly Harness Harness Harness Install the removed parts by reversing steps of removal. 2-15-2. DC-167 Board/PSW-97 Board Preparation Remove the battery lid. (Refer to “2-2. Lithium Battery”.) 2-42 PMW-160/PMW-150/PMW-EX260...
  • Page 73 Remove the two precision screws (M2 x 4) to detach the PSW-97 board. Harness CN100 CN100 Precision screws Harness DC-167 board (M2 x 4) Precision screws (M2 x 4) PSW-97 board Install the removed parts by reversing steps of removal. 2-43 PMW-160/PMW-150/PMW-EX260...

  • Page 74: Main Chassis

    Remove the front panel assembly. (Refer to“2-8-1. Front Panel Assembly”.) Remove the rear panel assembly. (Refer to “2-9. Rear Panel Assembly”.) Remove the IO-255 assembly. (Refer to“2-11. IO-255 Board”.) 10. Remove the DCP-56 board. (Refer to “2-12. DCP-61 Board”.) 2-44 PMW-160/PMW-150/PMW-EX260...

  • Page 75: Au-342 Board, Re-298 Board, Re-299 Board, And Re-300 Board

    Remove the SxS slot assembly. (Refer to “2-7-1. SxS Slot Assembly”.) Remove the front panel assembly. (Refer to “2-8-1. Front Panel Assembly”.) Remove the rear panel assembly. (Refer to “2-9. Rear Panel Assembly”.) Remove the IO-255 assembly. (Refer to “2-11. IO-255 Board”.) 2-45 PMW-160/PMW-150/PMW-EX260...
  • Page 76 CN202 CN2400 (DPR-343 board) HN-386 board 3 Precision screws Positioning pins (M2 x 4) U groove U groove Precision screw CN104 Precision screws (M2 x 4) (M2 x 4) AU-342 board Remove the precision screws (M2 x 4). 2-46 PMW-160/PMW-150/PMW-EX260...
  • Page 77 11. Remove the three (b) precision screws (M2 x 4) to detach the bracket RE and the bracket (RE-299) from the RE-299 board. (a) Precision screws RE-299 board (M2 x 4) (b) Precision screws (M2 x 4) Bracket RE Bracket (RE-299) (b) Precision screw (M2 x 4) CN800 AU-342 board 2-47 PMW-160/PMW-150/PMW-EX260...
  • Page 78 12. Remove the five precision screws (M2 x 4) to detach the AU-342 board from the bracket AU. Precision screws Precision screws (M2 x 4) (M2 x 4) AU-342 board Bracket AU 13. Install the removed parts by reversing steps of removal. 2-48 PMW-160/PMW-150/PMW-EX260...

  • Page 79: Service Menu

    Description MAINTENANCE Adjustment of parameters RPN CORRECT Operations regarding the RPN correction INFORMATION Display of information on this unit and self-diagnosis Note The MAINTENANCE menu and the RPN CORRECT menu are available while a camera image is being displayed. PMW-160/PMW-150/PMW-EX260...

  • Page 80: Display/Hide The Service Menu

    Once the SERVICE menu is displayed, it is displayed instead of the ordinary setup menus by pressing the MENU button, unless the power is turned off. To Exit the SERVICE Menu Display Press the MENU button again. The display of the SERVICE menu is finished. PMW-160/PMW-150/PMW-EX260...

  • Page 81: Service Menu List

    Cursor V Position — 1 to 1080 Displays and moves the vertical address of the cor- rection point indicator cursor. Cursor Next — — Moves the correction point indicator cursor to the next address. Continued PMW-160/PMW-150/PMW-EX260...

  • Page 82: Information Menu

    This item is not selectable.(Display only) Item11 — This item is not selectable.(Display only) Item12 — This item is not selectable.(Display only) Item13 — This item is not selectable.(Display only) Log Dump — Execute, Cancel Records the error log to media. PMW-160/PMW-150/PMW-EX260...

  • Page 83: Self-Diagnosis

    SHUTTER switch and the SETUP menu. Item Menu Submenu Setting for self-diagnosis SHUTTER switch — — CAMERA SET menu SLS/EX SLS — P.Cache Rec Setting OTHERS menu System 　 Country NTSC Area UDF/FAT HD/SD Format HD422 50/1080/59.94i PMW-160/PMW-150/PMW-EX260...

  • Page 84: Details Of Self-Diagnosis

    -1: Exceeding RPN max number 1 ,2 — 0x09 Reading/Writing data test to CMOS -1: CMOS Read/Write NG or CMOS 1 ,2 — block, video signal bus connection video signal bus NG test between CMOS and camera sig- nal processor IC Continued PMW-160/PMW-150/PMW-EX260...
  • Page 85 Startup must be com- matching check agnosis" pleted 0x21 ExpressCard ExpressCard power Non-installation "-6" is Startup must be com- switch ON/OFF control always returned. pleted 0x22 (SlotA) ExpressCard overcur- Non-installation "-6" is Startup must be com- rent detection always returned. pleted Continued PMW-160/PMW-150/PMW-EX260...
  • Page 86 1, 2 　 　 — 　 IC1700 on the DCP-61 board 　 　 put data and input data Error number of failed diagnosis is displayed as an error value. For error values, refer to "Error values of di- agnosis items ID 0x15". PMW-160/PMW-150/PMW-EX260...
  • Page 87 Path: Pin L1 → pin P7 Data: 0xaaaaaa00 Starting serial input channel: Channel 6 Starting serial output channel: Channel 6 Path: Pin N11 → pin P7 Data: sine wave (1 kHz) Starting serial input channel: Channel 0 Starting serial output channel: Channel 0 Continued PMW-160/PMW-150/PMW-EX260...
  • Page 88 0x08 　 -1: Error 1, 2 　 Normal end "0" is always re- C communication test (sub-micro- turned because there is no ap- computer of the viewfinder) plicable device in this unit. Continued 3-10 PMW-160/PMW-150/PMW-EX260...
  • Page 89 Type1/2 Note 0x80 Video signal line test -1: Test pattern check error 1, 2 Video signal line test between the camera signal processor IC and the baseband processing IC. Monitor output images will be distorted during the test. 3-11 PMW-160/PMW-150/PMW-EX260...
  • Page 90 Diagnosis between the display block and the media block tests the following contents. Diagnosis Error value Type1/2 Note 0x91 　 Video signal line communication test -1: Test pattern check error 1, 2 　 — in playback direction (Direction from MEDIA to DIS- PLAY) 3-12 PMW-160/PMW-150/PMW-EX260...

  • Page 91: Error Code List

    Repair the DPR-343 board or replace it. E-17001 　 The media ID data in the EEPROM is abnormal Rewrite the media ID data in the EEPROM. For details, contact your local Sony Sales Office/Serv- ice Center. E-17002 The image processor block does not start Repair the DCP-61 board or replace it.

  • Page 93: Electrical Alignment

    4-1-1. Notes on Adjustments • When making electrical adjustment or self-diagnosis, contact your local Sony Sales Office/Service Center. • When adjusting this unit, use an AC adapter or a fully-charged battery pack. • When disconnecting the AC adapter or the battery pack after adjustment, turn off the power switch and wait for at least 10 seconds.

  • Page 94: Maintenance Menu

    Do not change the Black Shading correction values from ±0 unless it is necessary. Setting It can be set to enable or disable the Black Shading correction function. This function is enabled automatically after the power is turned on. PMW-160/PMW-150/PMW-EX260...

  • Page 95: Adjustment Procedure

    • Use a full-white pattern having uniform brightness for the White Shading adjustment. • If a full-white pattern having uniform brightness is not available, do not perform the G-channel White Shading adjustment, but perform adjustment in the way of matching the R-channel waveform and the B-channel waveform with the G-channel waveform. PMW-160/PMW-150/PMW-EX260...

  • Page 96: Flare Adjustment

    Adjust H Saw, H Para, V Saw, and V Para for each of G-channel, B-channel, and R-channel until the waveform on the waveform monitor becomes flat. (H SAW) (H PARA) (V SAW) (V PARA) 4-2-5. Flare Adjustment The Flare Adjustment menu enables flare compensation for the respective channels of G-channel, B-channel and R- channel. PMW-160/PMW-150/PMW-EX260...

  • Page 97: Executing Auto Fb Adjust

    The result of Auto FB Adjust is saved. • When the Auto FB Adjust menu is selected, the Execute and Cancel choices appear. In addition, selecting Execute starts automatic adjustment of flange back. PMW-160/PMW-150/PMW-EX260...
  • Page 98 Set the lens iris to OPEN, and set the shutter speed as follows according to the adjustment environment. Select menus in order: [CAMERA SET] → [Shutter] → [Mode] → [Speed]. Then select menus in order: [CAMERA SET] → [Shutter] → [Shutter Speed] and select an appropriate shutter speed. PMW-160/PMW-150/PMW-EX260...

  • Page 99: Check After Adjustment

    Set the lens iris to OPEN, set the zoom to TELE end, and adjust the focus. Move the zoom to WIDE end, and check that the lens stays in focus throughout the travel between TELE end to WIDE end. PMW-160/PMW-150/PMW-EX260...

  • Page 100: Rpn Correct Menu

    RPN point. • When the RPN correction point is moved to an already-registered correction point by the Cursor Next or Cursor Prev operation, the display automatically switches to the numeric value of the vertical position of the RPN point. PMW-160/PMW-150/PMW-EX260...

  • Page 101: Operating Cursor Next

    • The RPN data registered at the factory and the RPN data registered manually cannot be deleted by Reset. • When the Reset menu is selected, the Execute and Cancel choices appear. In addition, selecting Execute starts reset of RPN. RPN manual registration procedure Set Video Format to HD422 50/1080/59.94i. PMW-160/PMW-150/PMW-EX260...
  • Page 102 When the Record menu is attempted, if the RPN registration of a pixel fails at a specific address due to a problem with the small interval between the current and previous registered RPN spots, a message “NG : Adjacent Pixel” appears. 4-10 PMW-160/PMW-150/PMW-EX260...

  • Page 103: Spare Parts

    Therefore, specified parts should be used in the case 指定の部品を使ってください。 of replacement. 2. Standardization of Parts 2. 部品の共通化 Some repair parts supplied by Sony differ from those ソニーから供給する補修用部品は，セットに使われ used for the unit. These are because of parts common- ているものと異なることがあります。 ality and improvement.

  • Page 104: Exploded Views

    5-2. Exploded Views Overall 2.6 x 5 2.6 x 5 2.6 x 5 W 2.6 2.6 x 5 W 2.6 2.6 x 5 2.6 x 5 2.6 x 5 PMW-160/PMW-150/PMW-EX260...
  • Page 105 4-427-934-02 s BATTERY LID 4-427-935-02 s PANEL, BOTTOM X-2586-427-1 s COVER ASSY, TAP 4-433-453-01 s SPACER, BOTTOM 4-446-349-01 s BRACKET, WIFI 4-446-827-01 s HOLDER, MICROPHONE X-2586-469-1 s ASSY, FOOT FOOT 7-627-556-58 s SCREW +P 2.6X5 7-688-002-02 s W 2.6, SMALL PMW-160/PMW-150/PMW-EX260...
  • Page 106 4-446-019-01 s SW INSULATING SHEET H 4-428-410-01 s SW INSULATING SHEET B 4-428-411-01 s SW INSULATING SHEET C 4-428-985-01 s COVER, AU VOLUME 4-446-018-01 s SHEET (H), SW CONDUCTIVITY 4-454-159-02 s SHEET (E), LIGHT INTERCEPTION 7-688-001-02 s W 2, SMALL PMW-160/PMW-150/PMW-EX260...
  • Page 107 Outside Panel Assembly PMW-160/PMW-150/PMW-EX260...
  • Page 108 1-759-071-11 s CORE, FERRITE 3-878-656-01 s TA;PE 60 3-278-255-01 s TAPE (BT) 4-427-943-01 s GASKET MAIN B 4-448-420-01 s COVER, OUTSIDE INNER 4-453-261-01 s TAPE, OUTSIDE CONDUCTIVE 1-481-359-01 s CORE, FERRITE 1-864-056-21 s CABLE, FLEXIBLE FLAT (10 CORE) 7-627-556-58 s SCREW +P2.6X5 PMW-160/PMW-150/PMW-EX260...
  • Page 109 3-878-657-01 s TAPE 50 4-414-598-01 s TAPE (12X35) 4-428-300-01 s PLATE, AU HOLD 4-428-399-01 s SHEET (IN), WATERPROOF 4-435-865-01 s GASKET (G), MAIN 4-446-005-01 s GASKET MAIN L A-1888-560-A s MOUNTED CIRCUIT BOARD, SW-1575 4-287-226-01 s UL TAPE W10L15 PMW-160/PMW-150/PMW-EX260...
  • Page 110 X-2586-179-2 s PANEL (S) SUB ASSY, FRONT 1-846-340-11 s CABLE, FLEXIBLE FLAT (6 CORE) 1-968-674-12 s SUB HARNESS (IFC13-SW1558) 3-056-233-21 s SCREW, TAPPING, P2 3-080-206-21 s SCREW, TAPPING, P2 4-448-962-01 s SWITCH (IRIS), SLIDE 4-454-158-01 s SHEET (D), LIGHT INTERCEPTION 3-278-255-01 s TAPE (BT) PMW-160/PMW-150/PMW-EX260...
  • Page 111 3-278-255-01 s TAPE (BT) 4-428-365-01 s SPACER, V-OUT 4-428-366-01 s BRACKET BNC 4-428-367-01 s PLATE, BNC GND 4-428-368-01 s WASHER, BNC COAXIAL FIXED 4-428-375-01 s USB COVER 4-446-004-01 s GASKET MAIN K 4-446-006-01 s GASKET MAIN M 4-446-014-01 s TAPE AS (2040) PMW-160/PMW-150/PMW-EX260...
  • Page 112 Rear Panel Assembly-2 5-10 PMW-160/PMW-150/PMW-EX260...
  • Page 113 A-1897-016-A s MOUNTED CIRCUIT BOARD, DCP-61 (For PMW-150) A-1917-314-A s MOUNTED CIRCUIT BOARD, DCP-61 (For PMW-EX260) A-1924-714-A s MOUNTED CIRCUIT BOARD, DCP-61 (160) (For PMW-160) 1-837-302-11 s CABLE ASSEMBLY, COAXIAL 3-056-233-21 s SCREW (M2), LOCK ACE, P2 3-278-255-01 s TAPE (BT) 3-787-656-01 s TAPE 60...
  • Page 114 A-1890-561-A s MOUNTED CIRCUIT BOARD, RM-238 X-2584-442-1 s COVER ASSY, HINGE (FRONT) 1-480-298-11 s SWITCH BLOCK, CONTROL(GZ92000) 2-630-005-01 s SCREW(M2), NEW TRUSTER,P2 7-627-556-58 s SCREW +P2.6X5 3-056-233-21 s SCREW (M2), LOCK ACE, P2 3-061-234-01 s NUT (M6X0.5) 3-080-206-21 s SCREW, TAPPING, P2 5-12 PMW-160/PMW-150/PMW-EX260...
  • Page 115 2-630-005-01 s SCREW(M2), NEW TRUSTER, P2 4-428-166-01 s SCREEN, SPEAKER 3-069-286-03 s SHOE, ACCESSORY 3-080-203-51 s SCREW(M2), LOCK ACE, P2 (for 4-428-167-02 s HANDLE PMW-160) 3-056-233-21 s SCREW (M2), LOCK ACE, P2 4-432-184-01 s SCREW (M2), NEW TRUSTER, P2 (for 1-968-343-11 s HARNESS (DCP-KSW) PMW-150)
  • Page 116 4-428-130-02 s CABINET LCD 4-428-134-01 s RETAINER, PANEL 1-482-034-11 s CORE, FERRITE 3-878-657-01 s TAPE 50 4-429-227-01 s PLATE, LCD SHIELD 4-429-228-01 s PLATE, PANEL GROUND 3-278-255-01 s TAPE (BT) 4-435-866-01 s GASKET (H), MAIN 4-446-007-01 s GASKET MAIN N 5-14 PMW-160/PMW-150/PMW-EX260...
  • Page 117 3-288-586-02 s LID, PANEL 1015 3-288-591-01 s SHEET, VF PROTECTION 1016 3-302-492-01 s SPRING, COMPRESSION 1017 3-963-822-12 s KNOB, LOCK 1018 4-164-856-01 s EYE CUP 1019 4-164-591-02 s CABINET EVF 1020 4-164-592-01 s GUIDE LOCK LEVER 1021 3-079-115-01 s TAPE AS 5-15 PMW-160/PMW-150/PMW-EX260...
  • Page 118 4-427-954-02 s RADIATION SHEET F 1120 4-427-955-01 s RADIATION_SHEET_G A-1924-715-A s MOUNTED CIRCUIT BOARD, DPR-343 1122 4-441-556-01 s BRACKET, FRONT (160) (For PMW-160) 1123 4-446-010-01 s CUSHION MAIN A A-1925-072-A s MOUNTED CIRCUIT BOARD, DPR-343 1124 4-453-396-01 s CUSHION, CN...
  • Page 119 4-427-941-01 s CUSHION CONNECTOR(MAIN) 1216 4-427-942-01 s GASKET MAIN A 1217 4-427-943-01 s GASKET MAIN B 1218 4-430-771-01 s CN GUARD 1219 4-445-608-01 s TAP, ACCESSORY 1221 4-446-008-01 s GASKET MAIN P 1222 4-446-009-01 s GASKET MAIN Q 5-17 PMW-160/PMW-150/PMW-EX260...
  • Page 120 4-449-094-01 s SHEET BI CUPPER 1309 4-452-423-01 s SHEET (LENS), ADHESIVE 1310 4-452-149-01 s SHEET, LENS RADIATION 1311 4-452-152-01 s SHEET (A), RADIATION 1312 4-452-153-01 s SHEET (B), RADIATION 1313 4-454-156-01 s SHEET (B), LIGHT INTERCEPTION 7-627-556-58 s SCREW +P 2.6X5 5-18 PMW-160/PMW-150/PMW-EX260...
  • Page 121 1-968-814-11 s HARNESS (BI293-DCP_B) 1407 3-080-204-31 s SCREW, TAPPING, P2 1408 3-080-206-21 s SCREW, TAPPING, P2 1409 4-414-598-01 s TAPE (12X35) 1410 4-448-956-01 s CUSHION LENS 1411 4-452-642-01 s BUSTERAID (0635), LENS 1412 4-452-643-01 s BUSTERAID (1535), LENS 5-19 PMW-160/PMW-150/PMW-EX260...

  • Page 122: Electrical Parts List

    Q'ty Part No. SP Description DPR-343(S) (For PMW-EX260) A-1924-715-A s MOUNTED CIRCUIT BOARD, A-1864-808-B s MOUNTED CIRCUIT BOARD, AU-342 DPR-343(160) (For PMW-160) A-1925-072-A s MOUNTED CIRCUIT BOARD, BT700 1-756-991-21 s HOLDER, LITHIUM BATTERY (CR203 DPR-343(150) (For PMW-150) CN100 1-817-820-11 s CONNECTOR, BOARD TO BOARD 30P...
  • Page 123 1-843-070-61 s CONNECTOR, FPC(LIF (NON-ZIF)) CN300 1-842-522-21 o CONNECTOR, FPC (ZIF) 61P Ref. No. or Q'ty Part No. SP Description PS100 1-576-122-21 s LINK, IC (0.4A/72V) A-1864-816-A s MOUNTED CIRCUIT BOARD, PSW-97 PS101 1-576-122-21 s LINK, IC (0.4A/72V) 5-21 PMW-160/PMW-150/PMW-EX260...
  • Page 124 Part No. SP Description Ref. No. A-1896-798-A s MOUNTED CIRCUIT BOARD, SE-1110 or Q'ty Part No. SP Description CN100 1-794-377-21 s PIN, CONNECTOR 8P A-1890-565-A s MOUNTED CIRCUIT BOARD, SW-1580 CN100 1-815-597-31 s CONNECTOR, FFC/FPC (ZIF) AN 6P 5-22 PMW-160/PMW-150/PMW-EX260...
  • Page 125 1-794-375-21 s PIN, CONNECTOR 2P CN105 1-818-210-21 s PIN, CONNECTOR 2P CN301 1-821-530-12 s CONNECTOR, EX CARD (HOST) VR-350 BOARD Ref. No. or Q'ty Part No. SP Description A-1890-568-A s MOUNTED CIRCUIT BOARD, VR-350 CN101 1-778-645-31 s CONNECTOR, FFC/FPC(ZIF) AN 10P 5-23 PMW-160/PMW-150/PMW-EX260...

  • Page 126: Supplied Accessories

    (For PMW-EX260) 1-831-553-22 s CORD, CONNECTION (AV MULTIPLE) 1-837-287-21 s CORD, CONNECTION (USB 5P) 3-278-903-01 s SHORUDER BELT 4-164-856-01 s EYE CUP (For PMW-160 (J), (UC), PMW-150 (CE7), (E), PMW-EX260 (CN)) 4-164-856-11 s EYE CUP (For PMW-160 C(UC), PMW-150 C(CE7), C(E), PMW-EX260...

  • Page 127: Block Diagrams

    SUPPLY (CROWN) S101 IC1002 SLOT B CN100 CN101 POWER CN100 CN101 (EXPRESS CARD) DDR2 CN101 CN100 DC IN SW-1578 IC2101 IC1101 CN2200 USB(Service) SEL/SET IC2007 FLASH SYSTEM FLASH CONTROL IC2006 (MELON) SDRAM IC2201 EPROM Overall CN2400 CN2500 A/V MULTI PMW-160/PMW-150/PMW-EX260...

  • Page 129: Schematic Diagrams

    FLEXIBLE FLAT CABLE CN102 CN105 CN100 HARNESS S100 SLOT OPERATION PANEL OF INSIDE SW-1575 CN101 CN100 CH-1 CH-2 SW-1578 SW-1579 CN100 SW-1577 EN100 AUDIO LEVEL S101 S100 S100 S101 Frame Wiring MENU CANCEL L/M/H B/A/PRST GAIN WHITE BAL SEL/SET PMW-160/PMW-150/PMW-EX260...
  • Page 132 PMW-160 (J) PMW-160 (UC) PMW-150 (CE) PMW-150 (E) Printed in Japan Sony Corporation PMW-EX260 (CN) J, E 2012. 11 08 9-878-428-01 © 2012...

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