Mitsubishi Electric MR-J3 User Manual

MITSUBISHI ELECTRIC
MR-J3 Servo Amplifiers
and Motors
Noise Filter Units for Servo Amplifier
MR-J3-A and MR-J3-B
Art.-no.: XXXXXX ENG, Version A, 02022008
Safety Information
For qualified staff only
This manual is only intended for use by properly trained and qualified elec-
trical technicians who are fully acquainted with automation technology
safety standards. All work with the hardware described, including system
design, installation, setup, maintenance, service and testing, may only be
performed by trained electrical technicians with approved qualifications
who are fully acquainted with the applicable automation technology safety
standards and regulations.
Proper use of equipment
The devices of the MELSERVO series are only intended for the specific
applications explicitly described in this manual and the manuals listed
below. Please take care to observe all the installation and operating
parameters specified in the manuals. Only accessories and peripherals
specifically approved by MITSUBISHI ELECTRIC may be used. Any other
use or application of the products is deemed to be improper.
Relevant safety regulations
All safety and accident prevention regulations relevant to your specific
application must be observed in the system design, installation, setup,
maintenance, servicing and testing of these products.
In this manual special warnings that are important for the proper and safe
use of the products are clearly identified as follows:
P
DANGER:
Personnel health and injury warnings.
Failure to observe the precautions described here
can result in serious health and injury hazards.
E
CAUTION:
Equipment and property damage warnings.
Failure to observe the precautions described here
can result in serious damage to the equipment or
other property.
Further Information
The following manual contains further information about the devices:
b
Instruction manual of the Servo Amplifier MR-J3-A
b
Instruction manual of the Servo Amplifier MR-J3-B
This manual is available free of charge through the internet
(www.mitsubishi-automation.com).
If you have any questions concerning the programming and operation of
the equipment described in this manual, please contact your relevant sales
office or department.
Installation Notes
Please read the following installation notes carefully to use the filter unit to
its option.
E
CAUTION
b The noise filter units described in this reference sheet are
designed exclusively for use with Mitsubishi servo amplifiers
types MR-J3-A and MR-J3-B.
b These filters are necessary to comply with limits for conducted
noise voltages defined by the EN 61800-3: 2005 standard. The
filter units are suitable for complying with the limits for Envi-
ronment 1 (category C1/unrestricted distribution) or (cate-
gory C2/restricted distribution) depending on the length of the
motor cable. It is possible that you may experience different
results in practice, particularly if you do not completely and
correctly follow the accepted EMC procedures for proper
installation of filters and routing the power and control lines.
b These filters are NOT designed for use in power networks (IT
type).
b When the noise filters are operated leakage currents are dis-
charged to earth. This can trigger upstream protective devices
(as RCDs), particularly when there are unbalanced mains volt-
ages, mains phase failures or switching activities on the input
side of the filter.
b The values of the power loss and leakage current in the follow-
ing tables are typical values in a steady and error-free state.
Depending on the power supply voltage, the power supply fre-
quency and the filter used they may vary slightly.
b Please note, that the appearance and wiring mechanics of the
noise filters may differ from the figures shown in this short ref-
erence. Safe functioning as well as the grade of the radio fre-
quency protection do not take affect of this.
Mounting
Check the servo amplifier type.The filter should be used only in combina-
tion with servo amplfiers described in the table below.
Servo amplifier
Filter
MR-J3-„A(4) MR-J3-„B(4)
MR-J3-10A MR-J3-10B
MR-J3-20A MR-J3-20B
MF-2F230-006.230MFa
MR-J3-40A MR-J3-40B
MR-J3-60A MR-J3-60B
MF-2F230-006.230MFb MR-J3-70A MR-J3-70B
MF-3F480-010.230MF3 MR-J3-100A MR-J3-100B
MR-J3-60A4 MR-J3-60B4
MF-3F480-010.233MF
MR-J3-100A4 MR-J3-100B4
MR-J3-200A MR-J3-200B
MF-3F480-015.230MF3
MR-J3-200A4 MR-J3-200B4
MF-3F480-015.233MF MR-J3-350A4 MR-J3-350B4
MR-J3-350A MR-J3-350B
MF-3F480-025.230MF3 MR-J3-500A4 MR-J3-500B4
MR-J3-700A4 MR-J3-700B4
MR-J3-500A MR-J3-500B
MF-3F480-050.230MF3
MR-J3-700A MR-J3-700B
No foot print filter
Function
The filters described in this document are designed as foot print filters and
comply the european standards for drives with speed control.
The function of the filter is to reduce conducted noise voltages to comply
with the limits defined for Environment 1.
The Filters can provide conformity with the limits for Environment 1 (unre-
stricted distribution/category C1) with motor cable lengths up to 20 m
(shielded) and for Environment 1 (restricted distribution/category C2) with
motor cable lengths up to 50 m (shielded).
Mounting of filters
The filter and the according servo amplifier are mounted side by side on the
back of the cabinet. For correct filter performance the filter mounting bolts
should electrically bond to the cabinet back panel wich is connected to
earth. If this is not possible, the paint should be removed from the cabinet
directly under the filter footprint.
MR-J3-A„ and MR-J3-B„
Servo amplifier
Filter
Cabinet back panel
For exact dimensions please refer to sheet "Dimensions of the filters".
Wiring
For electrical installation follow the wiring procedure shown in the picture
below. The maximum wiring lenght of the motor cable should be within the
specified values.
1 phase wiring
Supply Output of Power terminals of the
terminals of the filter servo amplifier
the filter
L1
L N PE PE L2 L11 L21 L1 L2 L3 L11 L21 U
Power supply
(1 phase)
Motor
3 phase wiring
Supply terminals Output of Power terminals of the
of the filter the filter servo amplifier
L1 L2 L3 PE PE L1' L2' L3' L1 L2 L3
Power supply
(3 phase)
Motor
All cables must be earthed at both ends in order to reduce cable radiation.
Motor cables must be shielded cables. Earth motor, bond to filters.
For environmental conditions and mounting position please note the
instructions in the operation manual for the servo amplifier MR-J3-A or
MR-J3-B respectively.
E
CAUTION
b The cables of the input and output of the filter and of the servo
amplifier respectively should be layed with a great distance to
each other.
b The power supply 24 V DC for the control inputs of the servo
amplifier should be filtered separately.
b If the leakage current is higher than 3,5 mA, the filter must be
wired with a fixed protective earth (PE) connection according
to EN 50178.
Specifications
Filter type
Specifications
MF-2F230-006.230MF„
Rated voltage 1~, 230 V AC +10 %
Frequency 50/60 Hz
Rated and leakage See the following
current tables
See the following
Power loss
tables
Category C1: 20 m
Max. motor cable
length
Category C2: 50 m
Ambient
max. +50 °C
temperature
V W PE
Protection index IP00
MITSUBISHI
Mitsubishi Electric Europe B.V. /// FA - European Business Group ///
ELECTRIC
Germany /// Tel.: +49(0)2102-4860 /// Fax: +49(0)2102-486112 ///
FACTORY AUTOMATION www.mitsubishi-automation.com
L11 L21 U V W PE
MF-3F480-0„„.230MF3
MF-3F480-01„.233MF
3~, 480 V AC +10 %
50/60 Hz
See the following
tables
See the following
tables
Category C1: 20 m
Category C2: 50 m
max. +50 °C
IP00