Wayne-Dalton 105/110 Installation Instructions And Owner's Manual page 8

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(3) 1/4" - 20 x 1-7/8"
Carriage bolts
Typical left hand
bottom corner bracket
(3) 1/4" - 20 x 1-7/8"
Carriage bolts
Typical left hand
bottom corner bracket
Track Roller Carriers
5
Tools: Power Drill, 9/32" Drill Bit, Socket Driver 7/16", Wrench 7/16"
Starting on left hand side of the bottom section, attach the track roller carrier with the stamp
"STD" facing uP to the bottom corner bracket by aligning the four holes of the track roller
carrier with the four holes in the bottom corner bracket. Secure the track roller carrier to the
bottom corner bracket with (4) 1/4"-20 x 7/8" self drilling screws or (4) 1/4"-14 x 1" lag
screws.
NOTE: Depending on your door, some track roller carriers will use 1/4"-14 x 1" lag screws
instead of the 1/4"-20 x 7/8" self drilling screws to secure in place. If this is the case, mark
and pre-drill (4) 1/8" diameter holes and secure the track roller carrier to the bottom corner
bracket and bottom section using (4) 1/4"-14 x 1" lag screws.
Insert a short stem track roller and spacer into the inner holes. Repeat the same process for
the right hand side.
NOTE: The track roller carrier's inner holes are used on doors with 2" track applications; the
outer holes are used on doors with 3" track applications.
Bottom corner
bracket
Short stem
Bottom corner
track roller
bracket track
roller carrier
Spacer
(4) 1/4" - 20 x 7/8"
Self drilling screws
Side view of track roller
carrier(s)
Strutting
6
Tools: Power Drill, 1/8" Drill Bit, Socket Driver 7/16", Tape Measure
NOTE: Refer to the Door Section Identification and Strut Identification, to determine if the
bottom section requires a short strut to be installed.
Lay the short strut onto the bottom rail of the bottom section. Position the bottom of the strut
3/4" up from the bottom edge of the bottom section. Center the short strut from side to side
on the section surface.
Drill pilot holes, 1" deep into the bottom section using a 1/8" drill bit.
IMPORTANT: BE ExTREMELY CAREFuL NOT TO DRILL THRu THE SECTION. ONLY DRILL 1"
DEEP.
Attach the strut using (2) 1/4"-14 x 1" lag screws at each on each end and center stile
(aligned with hinges) locations.
(3) 1/4" - 20
Flange hex nuts
Bottom
section
(1) 1/4" - 10 x 1" Tamper
resistant lag screw
(3) 1/4" - 20
Flange hex nuts
Bottom
section
(1) 1/4" - 10 x 1" Tamper
resistant lag screw
Bottom corner
bracket
"STD"
facing UP
Short
Bottom corner
stem
bracket track
track
roller carrier
roller
Spacer
(4) 1/4" - 20 x 7/8"
Self drilling screws
Outer holes
(3" Track)
Inner holes
(2" Track)
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
Bottom corner
bracket
Graduated End And Center Hinges
7
Tools: Power Drill, 1/8"/9/32" Drill Bit, Socket Driver 7/16", Tape
NOTE: Refer to the Door Section Identification, Graduated End Hinge and Strut Identification,
to determine the appropriate hinges and or struts for your sections.
using the appropriate graduated end hinges for the ends and depending on the width of your
door, enough center hinge(s) for each pre-drilled hole location.
Starting at the upper left hand corner of the bottom section. Position the lower hinge leaf
of the appropriate graduated end hinge onto the upper corner of the bottom section. Align
the slots of the lower hinge leaf with the pre-drilled holes in the bottom section. Next, lay a
long strut (if applicable) over the lower hinge leaf and over the top rail of the bottom section.
Center the long strut from side to side, as shown.
FOR SINGLE GRADuATED END HINGES WITHOuT A STRuT:
Starting on the left hand side, attach the upper slot of the graduated end hinge to the bottom
section using (1) 1/4"-20 x 1-7/8" carriage bolt and (1) 1/4"–20 flange hex nut. Next, secure
the lower slot of the graduated end hinge to the bottom section using (1) 1/4"-20 x 1-7/8"
carriage bolt and (1) 1/4"–20 flange hex nut, as shown. Repeat same process for other side.
FOR SINGLE GRADuATED END HINGES WITH A STRuT (IF APPLICABLE):
Starting on the left hand side, attach the upper slot of the graduated end hinge, (1) strut clip
and the upper leg of strut to the bottom section using (1) 1/4"-20 x 1-7/8" carriage bolt and
(1) 1/4"–20 flange hex nut. Next secure the bottom leg of strut, the lower slot of the gradu-
ated end hinge to the bottom section (1) 1/4"-20 x 1-7/8" carriage bolt and (1) 1/4"–20
flange hex nut, as shown. Repeat same process for other side.
FOR DOORS WITH DOuBLE GRADuATED END HINGES:
Position the second graduated end hinge next to the first (single) graduated end hinge. using
the second graduated end hinge as a template, drill pilot holes, 1" deep into the bottom
section with a 1/8" drill bit.
IMPORTANT: BE ExTREMELY CAREFuL NOT TO DRILL THRu THE SECTION. ONLY DRILL 1"
DEEP.
Attach the upper leg of strut (if applicable) to the upper slot of the graduated end hinge to the
bottom section using (1) 1/4"-14 x 1" lag screw. Next secure the bottom leg of strut (if ap-
plicable) to the lower slot of the graduated end hinge to the bottom section using (1) 1/4"-14
x 1" lag screw, as shown. Repeat same process for other side.
Single graduated end hinge
with short stem track roller
Hinge
Short
tube(s)
edge
(1) Strut clip
(if applicable)
Long edge
(1) Strut clip
(if applicable)
(2) 1/4" - 20 x 1 7/8" Carriage bolts
Short edge
and (2) 1/4" - 20 Flange hex nuts
Hinge
tube(s)
Tandem
roller
Short
edge
(1) Strut clip
(if applicable)
Long edge
(1) Strut clip
(if applicable)
(2) 1/4" - 20 x 1 7/8" Carriage bolts
Short edge
and (2) 1/4" - 20 Flange hex nuts
FOR CENTER HINGES WITHOuT A STRuT:
Starting on the left hand side, attach the upper slot of the center hinge to the bottom section
using (1) 1/4"-20 x 1-7/8" carriage bolt and (1) 1/4"–20 flange hex nut. Next, secure the
lower slot of the center hinge to the bottom section using (1) 1/4"-20 x 1-7/8" carriage bolt
and (1) 1/4"–20 flange hex nut, as shown. Repeat same process for other center hinges.
FOR CENTER HINGES WITH A STRuT (IF APPLICABLE):
Starting on the left hand side, attach the upper slot of the center hinge, (1) strut clip and
8
Short
Bottom
strut
section
1/4" - 14 x 1"
3/4"
Lag screws
Double graduated end hinge
with long stem track roller
Lower hinge
leaf(s)
(if applicable)
(2) 1/4" - 14 x 1"
Lag screws
Single graduated end hinge with
short stem tandem roller
Double graduated end hinge
with long stem tandem roller
Lower hinge
leaf(s)
(if applicable)
(2) 1/4" - 14 x 1"
Lag screws
Long strut
Typical
section
shown
Long strut
Typical
section
shown

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