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Weather seal
Bottom section
Wooden shims
(If necessary)
vertical Tracks
12
Tools: Power Drill, 3/16" Drill bit, 7/16" Socket driver, Tape measure,
IMPORTANT: IF YOuR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRuCTION
OF THE BuILDING'S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION
ASSEMBLY SHOuLD BE INSTALLED SuCH THAT WHEN THE FLOOR IS CONSTRuCTED, NO
DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRuCTION.
IMPORTANT: THE TOPS OF THE VERTICAL TRACKS MuST BE LEVEL FROM SIDE TO SIDE.
IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE
SHIMMED SIDE MuST BE RAISED THE HEIGHT OF THE SHIM.
Position the left hand vertical track assembly / wall angle track assembly over the track
rollers of the bottom section. Make sure the counterbalance lift cable is located between the
track rollers and the door jamb. Drill 3/16" pilot holes into the door jamb for the lag screws.
FOR FLAG ANGLE TRACk ASSEMBLIES:
Loosely fasten jamb brackets and flag angle to the jamb using 5/16" x 1-5/8" lag screws, as
shown.
FOR WALL ANGLE TRACk ASSEMBLy:
Loosely fasten wall angle to the jamb using 5/16" x 1-5/8" lag screws, as shown.
IF yOu HAvE 2" vERTICAL TRACkS:
Tighten lag screws, securing the bottom jamb bracket/bottom slot to jamb, maintain 3/8" to
5/8" spacing, between the bottom section and vertical track.
IF yOu HAvE 3" vERTICAL TRACkS:
Tighten lag screws, securing the bottom jamb bracket/bottom slot to jamb, maintain 1/2" to
3/4" spacing, between the bottom section and vertical track.
Hang counterbalance lift cable over flag angle/wall angle. Repeat same process for other
side.
Wallangle
Riveted track
track
flag angle
assembly
shown
5/16" x 1-5/8"
Lag screws
Jamb
bracket
Bottom
section
Track
rollers
Vertical track
assembly
Level
Lag
screw
locations
Flag
Fully Adjustable
Riveted
angle
flag angle
flag angle
2" Vertical track
Bottom
spacing (3/8" to 5/8")
section
3" Vertical track
spacing (1/2" to 3/4")
Floor
Track roller
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
Stacking Sections
13
Tools: Power drill,7/16" Socket driver
NOTE: Make sure graduated end and center hinges are flipped down, when stacking another
section on top.
With assistance, lift intermediate I (second) section and guide the track rollers / tandem
rollers into the vertical tracks. Lower section until it is seated against bottom section. Keep
sections aligned. Repeat same process for other sections, except top section.
FOR GRADuATED END HINGES AND CENTER HINGES:
Starting with the outer graduated end hinges, flip the upper hinge leaf up and secure to the
section using (2) 1/4"-20 x 1-7/8" carriage bolts and (2) 1/4"–20 flange hex nuts. Repeat
same process for the center hinges.
If you have double graduated end hinges, flip the inner upper hinge leaf up and use it as a
template. Mark and pre-drill (2) 1/8" pilot holes, 1" deep into the section using a 1/8" drill bit.
Attach the upper hinge leaf to the section using (2) 1/4"-14 x 1" lag screws. Repeat same
process for other side.
IF yOu HAvE HALF CENTER HINGES:
Flip the upper hinge leaf up and use it as a template. Mark and pre-drill (2) 1/8" pilot holes,
1" deep into the section using a 1/8" drill bit. Attach the upper hinge leaf to the section using
(2) 1/4"-14 x 1" lag screws. Repeat same process for other half center hinges.
IMPORTANT: BE ExTREMELY CAREFuL NOT TO DRILL THRu THE SECTION. ONLY DRILL 1"
DEEP.
IMPORTANT: PuSH & HOLD THE HINGE LEAFS SECuRELY AGAINST THE SECTIONS WHILE
SECuRING WITH 1/4"-20 x 1-7/8" CARRIAGE BOLTS AND 1/4"–20 FLANGE HEx NuTS.
THERE SHOuLD BE NO GAP BETWEEN THE HINGE LEAFS AND THE SECTIONS.
Typical graduated end
hinge with typical long
stem tandem track roller
Left double graduated
end hinge with typical
long stem track roller
Right double graduated
end hinge with typical
long stem track roller
(2) 1/4"-20 x 1-7/8" Carriage bolts and (2) 1/4"-20 Flange hex nuts
Left single
graduated end
hinge with
typical short
stem track roller
(2) 1/4"-14 x 1"
Lag screws
Typical sections shown
Top Section
14
Tools: Hammer, Step ladder, Tape measure
Place the top section in the opening. Temporarily secure the top section by driving a nail into
the header near the center of the door and bending it over the top section. Now, flip up the
graduated end hinge and center hinge leaves, hold tight against section, and fasten center
hinges first and end hinges last (refer to step, Stacking Sections). Vertical track alignment
is critical. For 2" track, position flag angle/wall angle between 1-11/16" (43 mm) to 1-3/4"
(44 mm) from the edge of the door; tighten the bottom lag screw. For 3" track, position flag
angle/wall angle between 2-3/16" (56 mm) to 2-1/4" (57 mm) from the edge of the door;
tighten the bottom lag screw.
Flag angles/wall angles must be parallel to the door sections. Repeat same process for other
10
Intermediate I section
Vertical
tracks
Bottom section
Right single
graduated end hinge
Center
with typical short
hinge(s)
stem track roller
Upper hinge leaf
Half center hinge
Long strut (if applicable)
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