Service Helps; Wiring; Exciter Installation - Hobart 60PL20 Operation And Maintenance Manual

Engine-driven generator set for truck or trailer mounting
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OM-2053

10. Service Helps

A. Wiring
All small wire leads are routed through plastic flexible conduit which protects them and makes a neat
easily removable and replaceable wiring harness arrangement. This wiring method allows the replace-
ment of a single wire lead with a minimum of difficulty. All wires are color coded.
B. Generator Exciter
Provisions have been made to allow removal of the generator exciter without disturbing or removing
the complete generator.
(1) Preparation for exciter removal.
(a) Remove the rear bumper from the generator set. Do this by removing the four 3/8" bolts on
the back of the bumper and the two 1/4" bolts underneath at either end.
(b) Remove the back canopy panel from the generator set. Do this by removing:
• The four 1/4" bolts on top of the panel.
• The three 1/4" bolts at the bottom on the back of the panel.
• The two 1/4" bolts underneath.
• The three 1/4" bolts on each side holding the side panels.
• The one 1/4" bolt on each side holding the cable rails.
• The one 1/4" bolt on each side (underneath) holding fenders.
(c) Remove main frame rear cross member by removing four attaching bolts (see Fig. 3).
(d) Remove generator back plate. Do this by removing the six 1/4" bolts around the circumfer-
ence of the back plate,
(2) Exciter removal
Refer to TM-360 in Chapter 6 for exciter instructions.

(3) Exciter installation

(a) Install exciter in accordance with TM-360.
(b) Re-install generator back plate.
(c) Re-install rear frame member and tighten screws securely.
(d) Re-install the back canopy panel.
(e) Re-install the rear bumper on the generator set.
NOTE: It may be necessary to use a large "C" clamp or other arrangement to position frame side
rails and align rear frame member mounting holes.
2-1
Page 10
December 31/91 Revised

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