Shop fox W1715 Owner's Manual
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Shop fox W1715 Owner's Manual

4" x 6" metal cutting bandsaw
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MODEL W1715
4" X 6" Metal Cutting
Bandsaw
OWNER'S MANUAL
(FOR MODELS MANUFACTURED AFTER 2/08)
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com
COPYRIGHT © July, 2003 BY WOODSTOCK INTERNATIONAL, INC., REVISED DECEMBER, 2013 (ST)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#5435JT
Printed in China

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Summary of Contents for Shop fox W1715

  • Page 1 MODEL W1715 4" X 6" Metal Cutting Bandsaw OWNER'S MANUAL (FOR MODELS MANUFACTURED AFTER 2/08) Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com COPYRIGHT © July, 2003 BY WOODSTOCK INTERNATIONAL, INC., REVISED DECEMBER, 2013 (ST) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION........2 ACCESSORIES........28 Woodstock Technical Support ....2 Metal Cutting Bandsaw Accessories ..28 ELECTRICAL........10 MAINTENANCE........29 110V Operation ......... 10 General .......... 29 Extension Cords ........ 10 Cleaning ......... 29 Electrical Specifications ...... 10 Lubrication ........29 SETUP..........

  • Page 4: Introduction

    W1715 Owner's Manual (Mfg. Since 2/08) INTRODUCTION Woodstock.Technical.Support This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
  • Page 5 Speed....................1725 RPM Power Transfer ................... V-Belt Drive Bearings............... Shielded & Permanently Lubricated Main Specifications Operation Info Blade Speeds................78, 108, 180 FPM Std. Blade Length................... 64-1/2 in. Blade Size Range..................1/2 in. Model W1715 Machine Specifications, Page 1 of 2...
  • Page 6 Approximate Assembly & Setup Time ..............30 Minutes Serial Number Location ................. ID on Body Frame ISO 9001 Factory ....................No CSA Certified ....................... No Features Horizontal and Vertical Operation Automatic Shut-Off 3/4 HP Motor Work Stop Model W1715 Machine Specifications, Page 2 of 2...
  • Page 7 W1715 Owner's Manual (Mfg. Since 2/08) Controls.and.Features Figure.1. Machine Identification. 1. Motor 10.. Vise Crank 2. Pulley Cover 11. Stand Handle 3. Blade 12. Power Switch 4. Adjustable Blade Guard Knob 13. Vise Jaws 5. Tilting Mechanism 14. Tool Tray 6..

  • Page 8: Standard Safety Instructions

    W1715 Owner's Manual (Mfg. Since 2/08) SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
  • Page 9 W1715 Owner's Manual (Mfg. Since 2/08) 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended. 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist.
  • Page 10 W1715 Owner's Manual (Mfg. Since 2/08) Additional.Safety.Instructions.for.Bandsaws READ.and.understand.this. USE.this.and.other.machinery.with.caution. entire.manual.before.using. and. respect.. Always. consider. safety. first,. this.machine..Serious.per- as. it. applies. to. your. individual. working. sonal. injury. may. occur. conditions..No.list.of.safety.guidelines.can. if. safety. and. operational. be. complete—every. shop. environment. is. information. is. not. under- different..Failure.to.follow.guidelines.could.
  • Page 11 W1715 Owner's Manual (Mfg. Since 2/08) Avoiding.Potential.Injuries Vise Figure.2..Always clamp workpiece in vise when Figure.4..Never cut without using the vise in the cutting in the horizontal position. horizontal position. Figure.3..Always have the work table installed Figure.5..Never cut material “free-hand” in the when cutting in the vertical position.

  • Page 12: Electrical

    "Test. Run".portion.of.this.manual. 110V.Operation The Model W1715 is wired for 110V operation. The power Figure.6. 5-15 plug and receptacle. supply circuit used for this machine MUST be grounded and rated for the amperage given below. Never replace...

  • Page 13: Setup

    Keep. machine. disconnected. from. The following is a description of the main components power.until.instructed.otherwise. shipped with the Model W1715. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully.

  • Page 14: Machine Placement

    W1715 Owner's Manual (Mfg. Since 2/08) Machine.Placement Cleaning.Machine •. Floor.Load: This machine distributes a The table and other unpainted parts of your heavy load in a small footprint. Some bandsaw are coated with a waxy grease that protects them from corrosion during shipment.
  • Page 15 W1715 Owner's Manual (Mfg. Since 2/08) Assembly Although the main components of the SHOP FOX W1715 ® are assembled at the factory, some assembly is required. MAKE. SURE. that. your. The following series of instructions are the recommended machine. is. unplugged.
  • Page 16 W1715 Owner's Manual (Mfg. Since 2/08) 6. On the other leg, insert the handle into the pre- drilled holes and secure it with the cotter pins (see Figure.10). Cotter The. bandsaw. is. a. heavy. machine. (144. lbs.). Use. assistance. and. safe. lifting/ moving.methods.when.lifting.
  • Page 17 W1715 Owner's Manual (Mfg. Since 2/08) 11. Place the pulley cover over the motor and gear shafts, and secure it with the pre-installed M6-1 x 12 Phillips head screws and 12mm flat washers, as shown in Figure.13. 12. Open the pulley cover, then insert the keys into the slots on the pulley shafts.
  • Page 18 W1715 Owner's Manual (Mfg. Since 2/08) 17. Unthread the V-belt tension hex bolt, then pivot the motor up and slide the V-belt into the pulley grooves, as shown in Figure.16. 18. Release the motor, letting its weight tension the V-belt, then thread the V-belt tension hex bolt against the side of the bandsaw.

  • Page 19: Test Run

    W1715 Owner's Manual (Mfg. Since 2/08) Test.Run Once the assembly is complete, test run the machine to make sure it runs properly for regular operations. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly.

  • Page 20: Operations

    W1715 Owner's Manual (Mfg. Since 2/08) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.

  • Page 21: Operation Tips

    W1715 Owner's Manual (Mfg. Since 2/08) Operation.Tips The following tips will help you safely and effectively operate your bandsaw and help you get the maximum life out of your saw blades. Horizontal.Cutting • Use the work stop to quickly and accurately cut multiple pieces of stock to the same length (see Figure.20).

  • Page 22: Vertical Operation

    W1715 Owner's Manual (Mfg. Since 2/08) Vertical.Operation Blade The Model W1715 can easily be set up for vertical cutting Guide operations to make cuts that are not a straight cut Cover through the entire workpiece, such as curves or pattern cuts.

  • Page 23: Head Locking Pin

    W1715 Owner's Manual (Mfg. Since 2/08) 6. Install the safety bracket and lock it in place with the pin shown in Figure.27 to keep the saw from falling. Notch Note: To ensure the safety bracket fits securely in the notch on the body frame, the safety bracket may need to be slightly "modified"...
  • Page 24 W1715 Owner's Manual (Mfg. Since 2/08) Using.the.Vise The vise is designed to secure the workpiece during horizontal cutting operations. Always use the vise when cutting with the bandsaw in the horizontal position. Tools.Needed. Machinist's Square ..........1 To.use.the.vise.on.your.bandsaw,.do.these.steps: Scale 1. DISCONNECT BANDSAW FROM POWER! 2.

  • Page 25: Blade Guides

    W1715 Owner's Manual (Mfg. Since 2/08) Blade.Guides The blade guides should be as close to the workpiece as Adjustment Knob possible. This will help ensure straight cuts by keeping the blade from twisting and drifting off the cut line. Blade Guides To.adjust.the.blade.guides,.do.these.steps:...
  • Page 26 W1715 Owner's Manual (Mfg. Since 2/08) Blade.Speed The bandsaw is capable of operating at 78, 108, or 180 FPM. The speed can easily be adjusted by changing the Gear Pulley Motor Pulley V-belt placement. Figure.34 shows an illustration of each pulley to belt combination, and the following list provides the blade speeds in feet per minute.

  • Page 27: Blade Terminology

    W1715 Owner's Manual (Mfg. Since 2/08) Blade.Terminology Selecting the right blade for the cut requires a knowledge of various blade characteristics. Use the illustration in Figure.36 and the following descriptions to better understand blade characteristics. A.. Kerf: The width of the cut by the blade during cutting.

  • Page 28: Blade Selection

    W1715 Owner's Manual (Mfg. Since 2/08) Blade.Selection Blade.Size Material The Model W1715 accepts only ⁄ " x 0.025 x 64 ⁄ " blades. Tool Steel Stainless Steel Bearing Bronze Tooth.Pitch Mild Steel Usually measured as TPI (Teeth Per Inch), tooth pitch Hard Brass determines the size/number of the teeth.

  • Page 29: Metal Chip Inspection Chart

    W1715 Owner's Manual (Mfg. Since 2/08) thin & curled thin & curled Metal.Chip.Inspection.Chart thin & curled thin & curled The best method of evaluating the performance of your metal cutting operation is to inspect the chips short, hard & thick that are formed from cutting.

  • Page 30: Accessories

    W1715 Owner's Manual (Mfg. Since 2/08) ACCESSORIES Metal.Cutting.Bandsaw.Accessories The following Metal Cutting Bandsaw accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.

  • Page 31: Maintenance

    W1715 Owner's Manual (Mfg. Since 2/08) MAINTENANCE General Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check.for.the.following.conditions.and.repair.or. replace.when.necessary: • Loose mounting bolts. • Worn switch.

  • Page 32: Service

    W1715 Owner's Manual (Mfg. Since 2/08) SERVICE Blade.Change Blades should be changed when they become dull, damaged, or when your operation requires a different blade. To.change.the.blade.on.the.bandsaw,.do.these.steps: 1. DISCONNECT BANDSAW FROM POWER! Blade Guide 2. Raise the head of the bandsaw to the vertical...

  • Page 33: Blade Tracking

    W1715 Owner's Manual (Mfg. Since 2/08) Blade.Tracking The blade tracking has been properly set at the factory. The tracking will rarely need to be adjusted if the bandsaw is used properly. Tools.Needed. Wrench or Socket 14mm ........1 Lower To.adjust.the.blade.tracking.on.the.bandsaw,.do.these. Hex Bolt steps: 1.

  • Page 34: Blade Tension

    W1715 Owner's Manual (Mfg. Since 2/08) Blade.Tension Proper blade tension is essential to long blade life, straight cuts, and efficient cutting times. Two major signs that you do not have the correct blade tension are: 1) The blade stalls in the cut and is slipping on the wheels, and 2) the blade frequently breaks from being too loose.

  • Page 35: Blade Guide Bearings

    W1715 Owner's Manual (Mfg. Since 2/08) Blade.Guide.Bearings The blade guide bearings must be properly adjusted to make square cuts. One bearing on each assembly has an eccentric bushing that allows it to be adjusted so the blade is square to the vise. The bearings are secured...
  • Page 36 W1715 Owner's Manual (Mfg. Since 2/08) Changing.V-Belt Check the V-belt periodically for signs of glazing, cracking, or fraying. If any of these conditions are present, change the V-belt. To.change.the.V-belt,.do.these.steps: 1. DISCONNECT BANDSAW FROM POWER! 2. Loosen the V-belt tension hex bolt on the motor mounting plate to allow the motor to pivot (see Figure.51).

  • Page 37: Electrical Safety Instructions

    W1715 Owner's Manual (Mfg. Since 2/08) Electrical.Safety.Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482.

  • Page 38: Electrical Components

    W1715 Owner's Manual (Mfg. Since 2/08) Electrical.Components Power Cord Figure.53. ON/OFF switch wiring. Figure.54. Start capacitor. Wiring.Diagram Capacitor Read 35MFD 250VAC Page 35 110V STOP Motor Before Wiring Ground Switch Ground WARNING ACCIDENTAL INJURY Neutral HAZARD! Disconnect power supply before...

  • Page 39: Troubleshooting

    W1715 Owner's Manual (Mfg. Since 2/08) Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING!.DO.NOT.make.any.adjustments.until.power.is.disconnected.and. moving.parts.have.come.to.a.complete.stop! PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION Machine does not start or a 1. Plug/receptacle is at fault or wired 1. Test for good contact or correct the wiring.
  • Page 40 W1715 Owner's Manual (Mfg. Since 2/08) PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION Blades break often. 1. The workpiece is loose in the vise. 1. Clamp the workpiece tighter, or use a jig to hold the workpiece. 2. Refer to Feed Rate on Page 23, or Blade Speed on 2.

  • Page 41: Parts

    W1715 Owner's Manual (Mfg. Since 2/08) PARTS Main.Breakdown 84 75 35V2 35-5 35V2-2 35V2-3 35V2-1 35V2-4 56-1 56-2 126A-1 58A-1 126A 59A-1 77V2 -39-...
  • Page 42 W1715 Owner's Manual (Mfg. Since 2/08) Parts.List PART # DESCRIPTION PART # DESCRIPTION X1715001 HEX BOLT M6-1 X 12 X1715047 EXTENSION SPRING 22 x 4.5 x 215 X1715002 HEX NUT M6-1 X1715048 PHLP HD SCR M4-.7 X 10 X1715003 FLAT WASHER 6MM...
  • Page 43 W1715 Owner's Manual (Mfg. Since 2/08) Parts.List PART # DESCRIPTION REF PART # DESCRIPTION X1715089 OIL SEAL X1715122 HEX NUT M12-1.75 X1715090 TRANSMISSION WHEEL SHAFT 126A X1715126A BALL BEARING 6202ZZ X1715091 TRANSMISSION GEAR 126A-1X1715126A-1 INT RETAINING RING 35MM X1715092 GEAR BOX GASKET...
  • Page 44 -42-...
  • Page 45 W1715 Owner's Manual (Mfg. Since 2/08)
  • Page 46 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 47: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund at its expense and at its option, the Shop Fox machine or machine part, which in proper and intended use has proven to be defective, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc.
  • Page 48 High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:...

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